CN103704880B - A kind of residual cigarette handling flexibly system - Google Patents
A kind of residual cigarette handling flexibly system Download PDFInfo
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- CN103704880B CN103704880B CN201310645089.2A CN201310645089A CN103704880B CN 103704880 B CN103704880 B CN 103704880B CN 201310645089 A CN201310645089 A CN 201310645089A CN 103704880 B CN103704880 B CN 103704880B
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Abstract
A kind of residual cigarette handling flexibly system, comprises the combing that frame and frame are arranged and to make thinner the groove that shakes, and the make thinner groove discharge end that shakes of combing is connected and is provided with flexible Rou Si mechanism, and combing is made thinner to shake and to be provided with one-level below groove and flexible Rou Si mechanism and to sieve to shake and sieve; Frame rear is adjacent is provided with elevator and material loading vibrator, make thinner the shake material receiving end of groove of material channel and the combing of elevator is corresponding, the material loading on the material loading vibrator top front of the slot that shakes is provided with subsider, is provided with slotted eye bottom subsider with sidewall, and subsider upper end and material loading groove bottom of shaking is mutually concordant; Frame side is provided with to sieve to shake to one-level sieves corresponding wind-force separating mechanism, is provided with secondary screening and shakes sieve below wind-force separating mechanism.Structure of the present invention is simple, easy and simple to handle, through carrying out handling flexibly to residual cigarette, greatly can improve silk production rate and the pipe tobacco degree of purity of residual cigarette process, and that reduces pipe tobacco makes broken and breakage that is cigarette paper, finally realizes the target improving pipe tobacco recovery utilization rate and degree of purity.
Description
Technical field
The invention belongs to cigar mill's residual cigarette treatment system technical field, particularly one residual cigarette handling flexibly system.
Background technology
At present, in cigarette wraparound production process, inevitably can occur some Incomplete Cigarettes (calling residual cigarette in the following text), this part residual cigarette will process through residual cigarette processor, to be separated and to recycle wherein qualified pipe tobacco.Traditional residual cigarette processor, the mode of adopt blade cuts, dial, sieving processes residual cigarette more, to reach the object of recycling pipe tobacco.But, in the process that blade cuts cigarette paper, in order to ensure the cutting effect to cigarette paper, inevitably unnecessary cutting is also carried out to part pipe tobacco, cause broken silk to increase, greatly reduce the whole cut rate and silk production rate that reclaim pipe tobacco, cause the waste of pipe tobacco.
Summary of the invention
The object of this invention is to provide that a kind of structure is simple, silk production rate is high and the residual cigarette handling flexibly system of pipe tobacco high purity.
For achieving the above object, technical scheme of the present invention is: a kind of residual cigarette handling flexibly system, comprise the combing that frame and frame are arranged to make thinner the groove that shakes, the make thinner groove discharge end that shakes of combing is connected and is provided with flexible Rou Si mechanism, and combing is made thinner to shake and to be provided with one-level below groove and flexible Rou Si mechanism and to sieve to shake and sieve; Frame rear is adjacent is provided with elevator and material loading vibrator, make thinner the shake material receiving end of groove of material channel and the combing of elevator is corresponding, the material loading on the material loading vibrator top front of the slot that shakes is provided with subsider, is provided with slotted eye bottom subsider with sidewall, and subsider upper end and material loading groove bottom of shaking is mutually concordant; Frame side is provided with to sieve to shake to one-level sieves corresponding wind-force separating mechanism, is provided with secondary screening and shakes sieve below wind-force separating mechanism.
Described flexible Rou Si mechanism comprises rubbing tears support and rub the lower belt tearing and support is arranged, and rubs to tear frame upper and be provided with upper bracket by adjusting bolt, and upper bracket is provided with the upper belt be positioned at above lower belt, the motion speed ratio of upper belt and lower belt is greater than 1; Rub to tear on support and be provided with damper applicator roller by adjusting screw(rod).
Described elevator comprises the hoisting frame of lift carriage and the setting of lift carriage surface thereof, and hoisting frame is provided with the belt elevator of inclination, is provided with metal inductance gauge below belt elevator, is connected below belt elevator upper end by pneumatic blanking turnover panel with material channel; Be provided with the foreign material passage corresponding with gap between material channel and belt elevator upper end below pneumatic blanking turnover panel, below foreign material passage, be provided with glove compartment.
Described wind-force separating mechanism comprises tangential feeder and the waste paper air channel that tangential feeder is connected, Dustproof air flue and wind stopping device, stage casing, waste paper air channel is provided with the reducing air channel that diameter is less than waste paper air channel, Dustproof air flue end is provided with dedusting fan, wind stopping device lower end and secondary sieve shake sieve corresponding.
Described material loading shakes between groove sidewall and subsider oral area and is provided with deflector, and the slotted eye diameter on subsider is 4 ~ 8mm.
The gap of described damper applicator roller and lower belt is 3 ~ 10mm, and the gap of upper belt and lower belt is 2 ~ 6mm; Upper belt and lower belt movement speed ratio are 2 ~ 4 ︰ 1.
Compared with prior art, advantage of the present invention is:
1, the present invention includes the combing that frame and frame are arranged to make thinner the groove that shakes, the make thinner groove discharge end that shakes of combing is connected and is provided with flexible Rou Si mechanism, and combing is made thinner to shake and to be provided with one-level below groove and flexible Rou Si mechanism and to sieve to shake and sieve; Frame rear is adjacent is provided with elevator and material loading vibrator, make thinner the shake material receiving end of groove of material channel and the combing of elevator is corresponding, the material loading on the material loading vibrator top front of the slot that shakes is provided with subsider, is provided with slotted eye bottom subsider with sidewall, and subsider upper end and material loading groove bottom of shaking is mutually concordant; Frame side is provided with to sieve to shake to one-level sieves corresponding wind-force separating mechanism, be provided with secondary below wind-force separating mechanism and sieve the sieve that shakes, its structure is simple, easy and simple to handle, through two-stage impurity removal mechanism, flexible Rou Si mechanism, two-stage screening mechanism and wind-force separating mechanism and dedusting mechanism, handling flexibly is carried out to residual cigarette, greatly can improve silk production rate and the pipe tobacco degree of purity of residual cigarette process, that reduces pipe tobacco makes broken and breakage that is cigarette paper, the final target realizing raising pipe tobacco recovery utilization rate and degree of purity.
2, flexible Rou Si mechanism comprises rubbing tears support and rubs the lower belt tearing and support is arranged, rub and tear frame upper and be provided with upper bracket by adjusting bolt, upper bracket is provided with the upper belt be positioned at above lower belt, the motion speed ratio of upper belt and lower belt is 2 ~ 4 ︰ 1, rub to tear on support and be provided with damper applicator roller by adjusting screw(rod), cigarette enters on lower belt through the make thinner groove that shakes of combing, through damper applicator roller, one waterline can be left on the longitudinal direction of cigarette, then enter between belt and lower belt, because upper belt is different from the movement velocity of lower belt, cigarette is subject to flexible rubbing, cigarette paper tears apart along waterline under the effect of rubbing power, pipe tobacco spins off from cigarette paper, reach the object that pipe tobacco and cigarette paper are separated, that greatly can reduce pipe tobacco makes broken and breakage that is cigarette paper.
3, due to the bottom of subsider and sidewall being evenly equipped with slotted eye, the pipe tobacco of disengaging cigarette can be made to spill from slotted eye, reach the object of the first separation to foreign material; Metal sundries has been detected by metal inductance gauge, according to the speed of service of belt elevator, calculate the time that metal sundries arrives elevator top, to control the action of pneumatic blanking turnover panel, pneumatic blanking turnover panel rotates barrier metal foreign material and falls into material channel, namely metal sundries falls into glove compartment by foreign material passage, reaches again the object of impurities removing; By above-mentioned subsider removal of impurities and the removal of impurities of metal removal of impurities two-stage, the material degree of purity entering treatment system can be ensured, to stop the equipment fault caused because foreign material damage parts.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is that in Fig. 1, material loading shakes the structural representation of groove and subsider;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the structural representation of elevator in Fig. 1;
Fig. 5 is the structural representation of flexible Rou Si mechanism in Fig. 1.
Detailed description of the invention
Residual cigarette handling flexibly system as shown in Fig. 1 ~ Fig. 5, it comprises combing that frame 4 and frame 4 are arranged and to make thinner the groove 5 that shakes, be connected be provided with flexible Rou Si mechanism 7 at make thinner groove 5 discharge end that shakes of combing, make thinner shake groove 5 of combing is provided with one-level with the below of flexible Rou Si mechanism 7 and sieves the sieve 6 that shakes; Adjacently at frame 4 rear be provided with elevator 3 and material loading vibrator 1, make thinner the shake material receiving end of groove 5 of material channel 36 and the combing of elevator 3 is corresponding.Frame 4 side is provided with sieves the corresponding wind-force separating mechanism 8 of the sieve 6 that shakes to one-level, is provided with secondary and sieves the sieve 9 that shakes below wind-force separating mechanism 8.
Be provided with subsider 21 at the material loading on the material loading vibrator 1 top groove 2 front end exit place that shakes, material loading shakes between groove 2 sidewall and subsider 21 oral area and is provided with deflector 22, and subsider 21 upper end and material loading groove 2 bottom surface that shakes is mutually concordant; Be provided with slotted eye 23 with sidewall bottom subsider 21, the diameter of slotted eye 23 is 4 ~ 8mm.Because foreign material are different with density of tobacco rod, cigarette and foreign material shake in the process of groove 2 conveying at material loading, the foreign material that density is larger sink to bottom gradually, and fall into subsider 21 and can not move on, and cigarette can move on and finally falls into elevator 3, owing to being evenly equipped with slotted eye 23 on the bottom and sidewall of subsider 21, the pipe tobacco of disengaging cigarette can be made to spill from slotted eye 23, fall into below connect a case, to reduce the impact of subsequent handling on this part pipe tobacco, reach the object of the first separation to foreign material.
Flexible Rou Si mechanism 7 comprises rubbing tears support 71 and rubs the lower belt 72 tearing and support 71 is arranged, rub and tear support 71 top and be provided with upper bracket 73 by adjusting bolt 75, upper bracket 73 is provided with the upper belt 74 be positioned at above lower belt 72, upper belt 74 is 2 ~ 4 ︰ 1 with the motion speed ratio of lower belt 72.Rub to tear on support 71 and be provided with damper applicator roller 76 by adjusting screw(rod) 77, adjusting screw(rod) 77 is for regulating the level height of damper applicator roller 76, and damper applicator roller 76 is 3 ~ 10mm with the gap of lower belt 72.Upper belt 74 is 2 ~ 6mm with the gap of lower belt 72, and upper belt 74 is less than cigarette diameter with the gap of lower belt 72.Cigarette enters on lower belt 72 through the make thinner groove 5 that shakes of combing, when damper applicator roller 76, one waterline can be left on the longitudinal direction of cigarette, then enter between belt 74 and lower belt 72, because upper belt 74 is different from the movement velocity of lower belt 72, cigarette is subject to flexible rubbing, and cigarette paper tears apart along waterline under the effect of rubbing power, pipe tobacco spins off from cigarette paper, reaches the object that pipe tobacco and cigarette paper are separated.
Elevator 3 comprises the hoisting frame 32 of lift carriage 31 and the setting of lift carriage 31 surface thereof, hoisting frame 32 is provided with the belt elevator 33 of inclination, be provided with metal inductance gauge 34 below belt elevator 33, be connected with material channel 36 by pneumatic blanking turnover panel 35 below belt elevator 33 upper end; Be provided with the foreign material passage 37 corresponding with gap between material channel 36 and belt elevator 33 upper end below pneumatic blanking turnover panel 35, below foreign material passage 37, be provided with glove compartment 38.When metal inductance gauge 34 detected metal sundries pass through time, according to the speed of service of belt elevator 33, calculate the time that metal sundries arrives elevator 3 top, to control the action of pneumatic blanking turnover panel 35, pneumatic blanking turnover panel 35 rotates barrier metal foreign material and falls into material channel 36, namely metal sundries falls into glove compartment 38 by foreign material passage 37, reaches again the object of impurities removing.By the removal of impurities of above-mentioned subsider 21 and the removal of impurities of metal removal of impurities two-stage, the material degree of purity entering treatment system can be ensured, to stop the equipment fault caused because foreign material damage parts.
Wind-force separating mechanism 8 comprises tangential feeder 83 and the waste paper air channel 81 that tangential feeder 83 is connected, Dustproof air flue 85 and wind stopping device 84, stage casing, waste paper air channel 81 is provided with the reducing air channel 82 that diameter is less than waste paper air channel 81, Dustproof air flue 85 end is provided with dedusting fan 86, and it is corresponding that wind stopping device 84 lower end and secondary sieve the sieve 9 that shakes.Dedusting fan 86 provides power, and the cigarette paper containing pipe tobacco enters from the inlet scoop in waste paper air channel 81, and the wind speed in waste paper air channel 81 is 23 ~ 26m/s, under suction function, the enlarged diameter of cigarette paper, reduces the internal stress of parcel shredded tobacco inside, is wrapped in interior pipe tobacco by part sucking-off; Then enter reducing air channel 82, blast raises, and cigarette is squeezed, and then waste paper air channel 81 caliber becomes suddenly large, and the pressure in pipeline reduces, and part pipe tobacco is sucked out, and the internal stress that cigarette paper bag wraps up in pipe tobacco reduces further; Cigarette paper and pipe tobacco enter tangential feeder 83 jointly, and under the influence of centrifugal force, cigarette is rolled along inwall, and pipe tobacco thoroughly departs from cigarette, fall into secondary and sieve the sieve 9 that shakes, isolate qualified pipe tobacco, reach the object of recycling via wind stopping device 84.Cigarette is through flexible Rou Si mechanism, cigarette bobbin paper can tear apart along waterline, but because mouth rod paper has resistance to water, can not be torn, cause the pipe tobacco near mouth rod about 5mm to be wrapped up in by mouth rod paper bag, can not separate through one-level, by wind-force separating mechanism, this part pipe tobacco is sucked out, and can improve pipe tobacco recovery utilization rate.
One-level is sieved the sieve 6 that shakes and is isolated pipe tobacco, cigarette foam and cigarette paper (containing filter stick and the wrapped pipe tobacco of part); Secondary sieves sieve 9 pairs of cigarette paper (containing filter stick) of shaking and carries out regrading, isolates pipe tobacco, cigarette foam and cigarette paper, through twice screening, can reclaim qualified pipe tobacco to greatest extent, reaches the object improving pipe tobacco recovery utilization rate.
In the present embodiment, be 6mm with the diameter of the slotted eye 23 on sidewall bottom subsider 21; It is dark that subsider 21 is of a size of the wide * of the long * of 350mm*200mm*150mm().
Workflow of the present invention is:
A (), residual cigarette enter material loading and to shake groove 2, because foreign material are different with the density of cigarette, the large foreign material of density are in the process be fed forward, and sink to bottom gradually, and fall into subsider 21, cigarette moves on simultaneously, enters elevator 3;
In b process that (), cigarette are promoted by belt elevator 33 in elevator 3, through metal detector 34, if be mixed with metal sundries in cigarette, metal sundries will be detected, through time delay, the action of pneumatic blanking turnover panel 35, makes foreign material fall into glove compartment 38, and the cigarette through metal removal of impurities enters combing and to make thinner the groove 5 that shakes;
(c), to make thinner the groove 5 that shakes through combing, residual cigarette enters flexible Rou Si mechanism 7, and damper applicator roller 76 pairs of cigarettes apply one waterline, and under the flexibility of upper belt 74, lower belt 72 rubs the effect of tearing, cigarette paper splits along waterline, and pipe tobacco is separated from cigarette paper;
D (), cigarette paper (filter stick) and pipe tobacco enter one-level screening and shake on sieve 6, pipe tobacco, cigarette foam are separated with cigarette paper;
E oversize that (), one-level sieve the sieve 6 that shakes is inhaled into waste paper air channel 81, through reducing air channel 82, blast changes, under the effect of different blast, and wrapped tobacco section sucking-off, the internal stress of cigarette parcel pipe tobacco reduces further, after entering tangential feeder 83, cigarette, under centrifugal action, is rolled along inwall, pipe tobacco thoroughly spins off from cigarette, and the wind stopping device 84 below tangential feeder 83 falls into secondary and sieves the groove 9 that shakes;
F (), cigarette paper (containing filter stick) and pipe tobacco enter secondary and sieve the sieve 9 that shakes, pipe tobacco, cigarette foam are thoroughly separated with cigarette paper.
Claims (5)
1. a residual cigarette handling flexibly system, it is characterized in that: comprise the combing that frame and frame are arranged and to make thinner the groove that shakes, the make thinner groove discharge end that shakes of combing is connected and is provided with flexible Rou Si mechanism, and combing is made thinner to shake and to be provided with one-level below groove and flexible Rou Si mechanism and to sieve to shake and sieve; Frame rear is adjacent is provided with elevator and material loading vibrator, make thinner the shake material receiving end of groove of material channel and the combing of elevator is corresponding, the material loading on the material loading vibrator top front of the slot that shakes is provided with subsider, is provided with slotted eye bottom subsider with sidewall, and subsider upper end and material loading groove bottom of shaking is mutually concordant; Frame side is provided with to sieve to shake to one-level sieves corresponding wind-force separating mechanism, be provided with secondary below wind-force separating mechanism and sieve the sieve that shakes, described flexible Rou Si mechanism comprises rubbing tears support and rubs the lower belt tearing and support is arranged, rub and tear frame upper and be provided with upper bracket by adjusting bolt, upper bracket is provided with the upper belt be positioned at above lower belt, the motion speed ratio of upper belt and lower belt is greater than 1; Rub to tear on support and be provided with damper applicator roller by adjusting screw(rod).
2. residual cigarette handling flexibly system as claimed in claim 1, it is characterized in that: described elevator comprises the hoisting frame of lift carriage and the setting of lift carriage surface thereof, hoisting frame is provided with the belt elevator of inclination, be provided with metal inductance gauge below belt elevator, be connected with material channel by pneumatic blanking turnover panel below belt elevator upper end; Be provided with the foreign material passage corresponding with gap between material channel and belt elevator upper end below pneumatic blanking turnover panel, below foreign material passage, be provided with glove compartment.
3. residual cigarette handling flexibly system as claimed in claim 2, it is characterized in that: described wind-force separating mechanism comprises tangential feeder and the waste paper air channel that tangential feeder is connected, Dustproof air flue and wind stopping device, stage casing, waste paper air channel is provided with the reducing air channel that diameter is less than waste paper air channel, Dustproof air flue end is provided with dedusting fan, wind stopping device lower end and secondary sieve shake sieve corresponding.
4. residual cigarette handling flexibly system as claimed in claim 3, is characterized in that: described material loading shakes between groove sidewall and subsider oral area and is provided with deflector, and the slotted eye diameter on subsider is 4 ~ 8mm.
5. residual cigarette handling flexibly system as claimed in claim 4, it is characterized in that: the gap of described damper applicator roller and lower belt is 3 ~ 10mm, the gap of upper belt and lower belt is 2 ~ 6mm; Upper belt and lower belt movement speed ratio are 2 ~ 4:1.
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| CN201310645089.2A CN103704880B (en) | 2013-12-05 | 2013-12-05 | A kind of residual cigarette handling flexibly system |
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| CN201310645089.2A CN103704880B (en) | 2013-12-05 | 2013-12-05 | A kind of residual cigarette handling flexibly system |
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| CN103704880A CN103704880A (en) | 2014-04-09 |
| CN103704880B true CN103704880B (en) | 2015-08-19 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103932388B (en) * | 2014-04-29 | 2015-12-30 | 扬州市天宝自动化工程有限公司 | A kind of tobacco shred recycling device |
| CN104013101B (en) * | 2014-06-17 | 2016-01-20 | 常德瑞华制造有限公司 | Full-automatic air-sweeping type is given up cigarette process unit |
| CN106923375B (en) * | 2017-04-20 | 2018-01-12 | 张家口市东力机械制造有限责任公司 | The useless cigarette paper silk separation processor of thickness |
| CN107999512A (en) * | 2017-12-08 | 2018-05-08 | 浙江中烟工业有限责任公司 | A kind of reuse pipe tobacco processing unit (plant) and method |
| CN110326816B (en) * | 2019-07-05 | 2021-05-07 | 杭州电子科技大学 | Cigarette filter tip filter device |
| CN114733763B (en) * | 2022-03-21 | 2023-08-18 | 红云红河烟草(集团)有限责任公司 | Screening and recycling process device for tobacco shreds of defective and unqualified cigarettes of cloud cigarettes |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Henan province Zhengzhou guanchengou Longhai Road No. 72 (Zhengzhou factory) Patentee before: China Tobacco Henan Industrial Co., Ltd. |