A kind of preparation method of the anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic
Technical field
The invention mainly relates to a kind of method, the anti-skidding facing material for vehicle of the fire-retardant anti-mite of more particularly, to a kind of durable antistatic
Preparation method.
Background technology
With the stable development of China's economy, the development of automobile industry is advanced by leaps and bounds.2009, China's auto output reached
1379.1 ten thousand, become world car yield first big country first;2012, China's auto output reached 1927.2 ten thousand, oneself
It is to keep the whole world first in continuous 4 years.
As one of most important application market of fabrics for industrial use, the progress of automobile industry has driven textile for automobile
The fast development of industry.In automobile making material, in addition to iron and steel, plastics etc., topmost material is exactly textile, main
Automotive interior material to be included and functional material.Wherein, internal decoration textile of automobile about accounts for the 70% of textile for automobile.
Automotive interior material include seat-cover fabric, top fabric, car carpeting, place mat fabric, door trim board, luggage case interior trim,
Hat rack, curtain, tarpaulin etc.;Automobile function material includes air bag, seat belt, tyre cord, doors and windows sealing material
Material, wheel cover, damping sound insulating material, heat insulator, filtering material, flexible pipe etc..
Facing material for vehicle is mainly with chemical fibre as raw material at present, it is common to use terylene.But it is big to have facing material for vehicle now
Multi-functional comparison is single, typically only possess heat-insulated, sound absorption, anti-skidding, antifouling, ventilative, fire-retardant, water suction, antibacterial, aging resistance, prevent quiet
Electricity, intensity height, dimensionally stable, color fastness and the function such as wearability is good one or two.Therefore develop with MPV (Multi-Purpose Vehicle)
It need to break through further raising with fabric aspect.
The anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic adopts 10 English Zhi Dilun length fine through weft yarn, adds one in weft yarn
Root 20D conductive carbon fibre, through fire-retardant, anti-mite and using grid fabric pattern design mode so as to have comfortableness excellent, strong
Durable, soft, well-pressed smooth feature, has antistatic, fire-retardant, anti-mite and anti-skidding feature again, is a kind of excellent
Elegant facing material for vehicle.
The anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic has, in dyeing and finishing processing, the uniform, Multifunctional finishing that cuts marks
During the series of process technical problem such as process compatibility anxious to be resolved, therefore durable antistatic fire-retardant anti-mite antiskid cart
Innovated with shell-fabric dyeing and finishing processing.
This project is directed to the technical barrier in durable antistatic fire-retardant anti-mite antiskid cart fabric development, locates before fabric
Reason, Final finishing aspect carry out research of technique, so that the anti-skidding facing material for vehicle of the fire-retardant anti-mite of the durable antistatic developed not only is retained
Original good characteristic, overcomes disadvantages mentioned above again, meets the requirement of client, has expanded export market, and has a extensive future, to going out
Mouth is earned foreign exchange and weaving face fabric develops to high added value direction and serves positive impetus.Therefore, in order to meet market demand,
Improve enterprise competitiveness, our company determines the exploitation exploitation anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic.
In order to meet market demand, improve enterprise competitiveness, more preferable serving army, realize technology cost declining, optimize system
Make technique, and the stability significantly improving product quality and ensureing quality, it is " durable that company and Anhui Polytechnic University combine establishment
The anti-skidding facing material for vehicle of anti-electrostatic fire retardant anti-mite " group.Concentrate the major technique strength of company, carried out research cooperation, passed through
Test and relative analyses, have formulated development technology route and the technological parameter of product, thus completing technological development task for several times.
Specific experiment scheduling is as follows:
In May, 2012 --- -- in August, 2012 market survey, Preliminary design
In September, 2012 --- -- in December, 2012 sample experiment
Sample trial-production in 2013 3 months in January, 2013 --- --
In April, 2013 --- -- in July, 2013 small lot batch manufacture
In August, 2013 --- -- in October, 2013 improves and produces
In December, 2013 project acceptance inspection
《The anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic》Adopt 10 English Zhi Dilun length fine through weft yarn, add in weft yarn
The fabric of a piece 20D conductive carbon fibre, by carrying out the overflow pre-treatment overflow dyeing fire-retardant anti-mite of sizing to fabric
Arrange shiinkproof finish etc. to arrange so as to have antistatic, fire-retardant, antimite, anti-skidding, soft and well-pressed smooth excellent
Point, overcomes traditional facing material for vehicle single function, the shortcoming of comfortableness difference.
《The anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic》Project implementation, improves the added value of facing material for vehicle,
Meet the demand to such weaving facing material for vehicle for the domestic and international market, decrease energy resource consumption, water consumption and disposal of pollutants, economic effect
Benefit and social benefit are fairly obvious.
Content of the invention
The object of the invention is exactly the preparation method providing a kind of anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic.
The present invention is achieved by the following technical solutions:
A kind of preparation method of the anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic, described fabric adopt 10 through weft yarn
English Zhi Dilun length is fine, adds a 20D conductive carbon fibre in weft yarn, and preparation comprises the following steps:
(1)Overflow pre-treatment:Ferment treatment, alkali oxygen bleaching, cleaning
Ferment treatment:Kiering enzyme skd-301:1%
PH value adjusted by soda:7-8
Temperature:50-55℃
Time:30 minutes
Alkali oxygen bleaching:Caustic soda:0.5%
Hydrogen peroxide:0.3%
Non-silicone oxidation blkeach Stabilizer TH-804(Shandong Taihe Water Treatment Co., Ltd.):1%
Chelating agen TMA-52:0.2%
Fatty acid methyl ester ethoxylate sulfonate:1%
Temperature:90℃
Time:30 minutes
(2)Overflow dyeing;
(3)Sizing
Setting temperature:200-210℃
Shaping time:1.5 minute
Fabric width:155cm
(4)Fire-retardant anti-mite arranges
Fire-proof Finishing Agents for Textile finishing agent JDFZS-001:180g/l
Antimite agent SCJ-998:40g/l
JFC penetrating agent:2g/l
Baking temperature:170℃
Bake the time:1.5 minute
(5)Shiinkproof finish.
It is an advantage of the invention that:
This product takes into full account the needs of high intensity, durable antistatic and antiskid function on fabric designs, using terylene
Raw material based on long filament, solves strength and wear-resisting sex chromosome mosaicism;Polyester filament is twisted to 300 about and by structure design is
Trellis, solves to wash filament yarn fabric skin friction resistance minor issue so as to have antiskid function;Grain cross lattice bar adds
A piece 20D conductive carbon fibre, the disguise being embedded due to conductive filament, while solution carbon fiber does not above contaminate the problem of appearance causing
Reach durable antistatic effect.
Fire-retardant anti-mite finishing technique:This product realizes the resistance of dacron durability by using F207C antiflaming finishing agent
Combustion function, and make fabric possess good mite-proofing and antimicrobial effect using antimite agent, in dyeing and finishing process, two kinds of function additive phases
Capacitive is good, and carrying out that can be stable is processed with bath, and after suitable baking temperature is processed, indices reach design requirement.
The fabric of the present invention not only remain the original wearability of polyester fabric good, elasticity good, be unlikely to deform, corrosion-resistant,
Well-pressed, good color fastness, quick-drying washable the features such as, and possess higher every color fastness and thus bring durable anti-quiet
Electricity, fire resistance, and it is also equipped with the characteristic of durable anti-mite, meet the use requirement to facing material for vehicle for the automotive trim.Work
Skill is reasonable in design, environmental friendliness, substantially reduce the number the use of the energy and water resource.The indices of its production technology and product should
It is in advanced international standard.
At present this fabric comes into mass-production stage, by manufacturing experimently to the grey cloth of Duo Jia factory, dispersion dye
Material dyeing only does fine tune in color matching and can meet semi-products quality requirements, is suitable for producing in enormous quantities.
Fire-retardant anti-mite finishing technique follow-up runs, and the index such as fabric appearance, inherence all meets design requirement, process conditions
Easily controllable, every operating index is stable.
The anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic of the present invention is with reference to polyster fibre good characteristic and to resist quiet
The function such as electric, fire-retardant, anti-mite, anti-skidding excellent fabric, very popular in facing material for vehicle field, but its shortcoming also show and
It is clear to, such as dyeability is poor, inflammable, anti-mite effect is not water-fastness etc., always govern the major issue of fabric popularization, one
These Resolving probiems of denier, will have wide market, and the potential consumption figure in market is huge.
Specific embodiment
Embodiment 1
A kind of preparation method of the anti-skidding facing material for vehicle of the fire-retardant anti-mite of durable antistatic, described fabric adopt 10 through weft yarn
English Zhi Dilun length is fine, adds a 20D conductive carbon fibre in weft yarn, and preparation comprises the following steps:
(1)Overflow pre-treatment:Ferment treatment, alkali oxygen bleaching, cleaning
Ferment treatment:Kiering enzyme skd-301:1%
PH value adjusted by soda:7-8
Temperature:50-55℃
Time:30 minutes
Alkali oxygen bleaching:Caustic soda:0.5%
Hydrogen peroxide:0.3%
Non-silicone oxidation blkeach Stabilizer TH-804(Shandong Taihe Water Treatment Co., Ltd.):1%
Chelating agen TMA-52:0.2%
Fatty acid methyl ester ethoxylate sulfonate:1%
Temperature:90℃
Time:30 minutes
(2)Overflow dyeing;
(3)Sizing
Setting temperature:200-210℃
Shaping time:1.5 minute
Fabric width:155cm
(4)Fire-retardant anti-mite arranges
Fire-proof Finishing Agents for Textile finishing agent JDFZS-001:180g/l
Antimite agent SCJ-998:40g/l
JFC penetrating agent:2g/l
Baking temperature:170℃
Bake the time:1.5 minute
(5)Shiinkproof finish.
Properties of product:
The fabric width (rice) of fabric:1.48
Mass area ratio(g/m2):263
Warp-wise ultimate strength (N): 2403
Broadwise ultimate strength (N):1968
Warp-wise tearing brute force (N): 585
Broadwise tearing brute force (N):437
Size changing rate warp-wise:-0.1%
Size changing rate warp-wise:-0.3%
Dry fastness(Level):4~5
Fastness to wet rubbing(Level):3~4
Soaping fastness:Variable color: 4
Soap staining:4/4/4.5
Fire-retardant GB50222-1995 (2001 revision) bedcover: B1.