CN102154763B - Processing method of kapok and soft silk blended fabric - Google Patents
Processing method of kapok and soft silk blended fabric Download PDFInfo
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- CN102154763B CN102154763B CN2011101018210A CN201110101821A CN102154763B CN 102154763 B CN102154763 B CN 102154763B CN 2011101018210 A CN2011101018210 A CN 2011101018210A CN 201110101821 A CN201110101821 A CN 201110101821A CN 102154763 B CN102154763 B CN 102154763B
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Abstract
The invention discloses a processing method of a kapok and soft silk blended fabric, which comprises the following steps: sequentially carrying out warping and starch sizing treatment on a kapok-soft silk blended yarn as a warp; carrying out gray fabric weaving on the kapok-soft silk blended yarn as the warp and a kapok-soft silk blended yarn as a weft according to a jacquard weave structure process, wherein the kapok-soft silk blended yarn is formed by blending kapok fibres and soft silk fibres; pretreating the gray fabric, and carrying out bio-enzyme desizing treatment; printing by reactive dye or carrying out a dyeing process under an alkaline condition; adding soda ash for fixing color; using a soaping agent for industrial soaping; and finally sequentially adopting a softening agent for softening and adopting PU (Polyurethane) resin for resin shrink-resistant finishing. Therefore, the fabric produced by the method disclosed by the invention has smooth and delicate handfeel, can be compared favourably with the cashmere jacquard fabric, and simultaneously has a permanent far infrared function. The fabric can achieve rich color effects through the subsequent dyeing or printing processing.
Description
Technical field
The present invention relates to a kind of processing method that is used for the gentle silk blend lining of kapok that family spins, especially a kind of blended yarn that is formed by bombax cotton and gentle silk fiber blending that is used for that family spins is weaved the finishing method of the jacquard fabric that forms.
Background technology
It is main with cotton that the bed necessaries lining spins in present China man, and the cotton fiber lining is that people provide comfortable, soft sleep environment with its good moisture absorption, hydrofuge property.Along with the continuous development of society, and the improving constantly of human living standard, the requirement that people spin the bed necessaries lining for family is also increasingly high, and stiff, the well-pressed feel of cotton fiber can't satisfy the higher demand of people gradually as the bed necessaries lining.In some developed countries, except silk, the application of cashmere increases gradually in the high-grade bed necessaries.The cunning of cashmere fabric is glutinous, fine and smooth, gentle, elegant, active, and the comfort that direct contacting skin is brought is that general pure-cotton fabric is incomparable.But the price that cashmere is expensive and the limited production restriction of cashmere fiber its application on the bigger bed necessaries lining of consumption fibre weight.But the consumer can't stop that for the ultimate attainment demand of the comfort level of sleep environment it is moderate that a kind of cost of market in urgent need spins in family, can bring again as cashmere to slide glutinous, fine and smooth bed necessaries lining.The consumer more and more payes attention to for the far-infrared functional of bed necessaries at present in addition, but undesirable through its durability of the red ability of far infrared of tradition back Collator Mode realization, so the permanent far-infrared functional of bed necessaries lining also becomes popular demand.
Bombax cotton possesses the degree of hollowness height, and warmth retention property is good, and soft characteristics.Shorter because of fiber, the spinning difficulty is bigger, uses less fiber as a kind of in textile industry, generally as filler.Have for the physical and chemical performance of bombax cotton in the industry and appear in the newspapers, pertinent literature is seen: Han Ling " bombax cotton performance and in the suggestion of textile applications ", but fail to provide explicit data for the technological parameter of bombax cotton processing.The domestic existing achievement in research of the gentle wire protein fiber spinning performance of kapok in addition; Pertinent literature sees for details: Ma Qin; Tang Weifang, Wu Changxiang " development and application of kapok/gentle tight textile product of wire protein fiber ", the document only limits to the research to the process conditions of kapok and gentle silk fiber blending.Be used as wide cut bed necessaries lining for the weaving performance of the gentle silk fiber of kapok and the gentle silk fiber blending of arrangement processing, especially kapok of the gentle silk face fabric of kapok, domesticly do not appear in the newspapers as yet.
Summary of the invention
The present invention is directed to the deficiency of prior art; The processing method of the gentle silk blend lining of a kind of kapok is provided; This lining all adopts the good bombax cotton of good hygroscopicity, hydrofuge property and possesses the gentle silk fiber blending of permanent far-infrared functional through weft yarn; To interweave according to the jacquard weave interleaving mode through weft yarn to form the gentle silk blend lining of kapok of the present invention, possesses gentle and refined soft gloss as the spun silk, is that textile bed necessaries lining is incomparable; Simultaneously its drapability can match in excellence or beauty with the sky silk face fabric, and is sliding glutinous, fine and smooth as feel such as the cashmere.In addition, gentle silk belongs to regenerated celulose fibre, and kapok belongs to the use of tencel, and its application meets the trend of energy savings; Therefore, the kapok according to the invention silk blend bed necessaries lining that softens, cost performance is high; Cost is lower than cashmere fabric, and environmental protection and energy saving simultaneously possess permanent far-infrared functional again.
For realizing above technical purpose, the present invention will take following technical scheme:
The processing method of the gentle silk blend lining of a kind of kapok; May further comprise the steps: after will handling through warping, starch size starching successively as the kapok of warp thread-gentle silk blend yarn, carry out grey cloth according to the figured texture weave structural manufacturing process and weave with kapok-gentle silk blend yarn as weft yarn; Said kapok-gentle silk blend yarn is formed by bombax cotton and gentle silk fiber blending, and in kapok-gentle silk blend yarn, the mass percent of bombax cotton is 10%-40%; After then grey cloth being carried out preliminary treatment; Carrying out the biology enzyme destarch handles; Then adopt printing with reactive dye or under alkali condition, carry out dyeing, after stamp or dyeing finish, add the soda ash fixation earlier; Then adopt soaping agent to carry out industry and soap, adopt softener to carry out soft treatment at last successively, adopt the PU resin to carry out the resin shiinkproof finish to get final product.
Said biology enzyme desizing; May further comprise the steps: in temperature is to advance cloth under 30 ℃; Add the destarch slurries, make that bath raio is 1:20～1:25, then the heating rate with 1 ℃/min is warming up to 70 ℃～75 ℃ with slurries; Then at 70 ℃～75 ℃ following insulation 70min, cropping after hot water wash, cold wash successively at last; In addition, in the whole destarch process, slurry pH value is between 5.5-6.5, and the solute of said destarch slurries comprises amylase and bleeding agent, and the solvent of destarch slurries is a water, and said diastatic concentration is 8-8.5g/L, and bleeding agent concentration then is 0.5g/L.
Between said biology enzyme desizing and printing with reactive dye or the dyeing; Also there is boiling, bleaching-bathing technology; Said boiling, bleaching-bathing technology may further comprise the steps: in temperature is to advance cloth under 30 ℃, adds auxiliary agent, makes that bath raio is 1:20～1:25; Then the heating rate with 1.5 ℃/min is warming up to 90 ℃～95 ℃ with slurries, then is incubated 60min down at 90 ℃～95 ℃; Rate of temperature fall with 1.5 ℃/min is cooled to 30 ℃ with slurries then, adopts the neutralization of technical grade acetic acid, afterwards cropping after hot water wash, cold wash successively; The solute of said auxiliary agent comprises refining agent, hydrogen peroxide solution, stabilizing agent, chelating agent and soda ash; And the solvent of auxiliary agent is a water, and the concentration of refining agent, hydrogen peroxide solution, stabilizing agent, chelating agent and soda ash is followed successively by 8-8.5g/L, 10g/L, 2g/L, 1g/L and 3g/L in the said auxiliary agent.
Said printing with reactive dye technology may further comprise the steps: in temperature is to advance cloth under 40 ℃, adds dye liquor, makes that bath raio is 1:20; Then the heating rate with 0.5 ℃/min is warming up to 60 ℃～65 ℃ with slurries, and is incubated 90min down at 60 ℃～65 ℃, and the solute of said dye liquor comprises REACTIVE DYES FN, glauber salt and soda ash; And the solute of dye liquor is a water, and in the said dye liquor, the o.w.f value of REACTIVE DYES FN is 1.0-5.0; Glauber salt concentration is 50g/L, and soda ash concentration then is 20g/L.
The said industry technology of soaping may further comprise the steps: after printing with reactive dye or dyeing finish; Discharge dye liquor, add soaping agent, make that the concentration of soaping agent is 2g/L; bath raio is 1:20; then the heating rate with 2.5 ℃/min is warming up to 90 ℃ with slurries, and at 90 ℃ of insulation 15min down, then cropping after hot water wash, cold wash successively.
Said soft finish technology may further comprise the steps: after room temperature condition adds soft finishing agent dipping 2min down, 100 ℃ of oven dry down, bake 30-45s at 160-170 ℃ more earlier, the concentration of said soft finishing agent is 15-50 g/L, and bath raio is 1:30.
Said RESIN FINISH technology may further comprise the steps: after adding PU resin impregnation 3min under 40-50 ℃, 100 ℃ of oven dry down, bake 30-45s at 160-170 ℃ more earlier, the o.w.f value of said PU resin is 10%, and bath raio is 1:30.
According to above technical scheme, can realize following beneficial effect:
The present invention all adopts kapok-gentle silk blend yarn with the warp thread and the weft yarn of lining; Because gentle silk fiber itself possesses good hand feeling and soft gloss; With the gentle silk of a kapok jacquard fabric that interweaves after the bombax cotton blending of fibre section structure hollow and form; Its sliding glutinous, fine and smooth feel can compare favourably with the cashmere jacquard fabric, possesses permanent far-infrared functional simultaneously, and this lining can be realized the abundant colors effect through later stage dyeing or stamp.
In addition; Because all the adopting the good bombax cotton of good hygroscopicity, hydrofuge property and possess the gentle silk fiber blending of permanent far-infrared functional of lining through weft yarn; To interweave according to the jacquard weave interleaving mode through weft yarn to form the gentle silk blend lining of kapok of the present invention, possesses gentle and refined soft gloss as the spun silk, is that textile bed necessaries lining is incomparable; Simultaneously its drapability can match in excellence or beauty with the sky silk face fabric, and is sliding glutinous, fine and smooth as feel such as the cashmere.In addition, gentle silk belongs to regenerated celulose fibre, and kapok belongs to the use of tencel, and its application meets the trend of energy savings; Therefore, the kapok according to the invention silk blend bed necessaries lining that softens, cost performance is high; Cost is lower than cashmere fabric, and environmental protection and energy saving simultaneously possess permanent far-infrared functional again.
Description of drawings
Fig. 1 is the institutional framework sketch map of the embodiment of the invention 1;
Fig. 2 is the institutional framework sketch map of the embodiment of the invention 2;
Wherein: horizontal yarn is a weft yarn, and yarn is a warp thread longitudinally, and the warp knuckles 1 blank grid that the grid of making fork representes to float on fabric face then representes to float on the weft yarn interlacing point 2 of fabric face.
The specific embodiment
Accompanying drawing discloses the structural representation of preferred embodiment involved in the present invention without limitation, below will combine accompanying drawing that technical scheme of the present invention at length is described.
As depicted in figs. 1 and 2, the grey cloth of the gentle silk blend lining of kapok of the present invention, its warp thread, weft yarn all adopt kapok-gentle silk blend yarn to weave according to the figured texture weave structural manufacturing process; Said kapok-gentle silk blend yarn is formed by bombax cotton and gentle silk fiber blending, and bombax cotton good hygroscopicity, hydrofuge property are good, and (registration mark is ROSE to gentle silk fiber; Be a kind of vegetable protein regenerated celulose fibre; Belong to a kind of functionalization regenerated celulose fibre) possess permanent far-infrared functional, therefore, adopt the lining that kapok-gentle silk blend yarn is woven into; Possesses gentle and refined soft gloss as the spun silk; Be that textile bed necessaries lining is incomparable, simultaneously its drapability can match in excellence or beauty with the sky silk face fabric, and is sliding glutinous, fine and smooth as feel such as the cashmere.In addition, gentle silk belongs to regenerated celulose fibre, and kapok belongs to the use of tencel, and its application meets the trend of energy savings; Therefore, the kapok according to the invention silk blend bed necessaries lining that softens, cost performance is high; Cost is lower than cashmere fabric, and environmental protection and energy saving simultaneously possess permanent far-infrared functional again.
Although bombax cotton is shorter, cohesive force is poor, weaving and the arrangement process comes off easily, and swim in the air or the dyeing and finishing body lotion in, form the printing and dyeing fault.But the present invention through increasing yarn regain and workshop humidity, increases dust arrester simultaneously in drying course in weaving process, and absorbing fabric is surperficial unnecessary is floating fiber; Having overcome bombax cotton effectively is in and spins the use limitation in the industry.The present invention's each parameter control when the grey cloth of being weaved out is carried out post processing obtains coloury lining, the formation of the fault of avoiding printing and dyeing.
The preparation method of the gentle silk blend lining of kapok may further comprise the steps: spinning → warping → starching (starch size) → grey cloth → wash → dry → singe → biology enzyme destarch → boiling, bleaching-bathing → dyeing (stamp) → soap → hot water wash → oven dry → soft finish → resin is shrinkproof whole.
Biology enzyme desizing flow process, process conditions and technical recipe are following:
Process conditions: advance 30 ℃ of Bu Wendu, add enzyme liquid, 1 ℃/min of heating rate progressively is warming up to 70 ℃～75 ℃, insulation 70min, and again through hot water wash, cold wash is cropping then.
Technical recipe: amylase: 8-8.5g/L, bleeding agent: 0.5g/L, PH:5.5-6.5, bath raio: 1:20～1:25;
The boiling, bleaching-bathing technological process, process conditions and technical recipe are following:
Process conditions: advance 30 ℃ of Bu Wendu, add the auxiliary agent agent, 1.5 ℃/min of heating rate progressively is warming up to 90 ℃～95 ℃, insulation 60min, 1.5 ℃/min of rate of temperature fall rate, in the diluted acid and after, again through hot water wash, cold wash is cropping then.
Technical recipe: refining agent: 8-8.5g/L, 30% hydrogen peroxide solution 10g/L, stabilizing agent: 2g/L, chelating agent: 1g/L, soda ash: 3g/L, bath raio: 1:20-25
The dyeing flow process, process conditions and technical recipe are following:
Advance 40 ℃ of Bu Wendu, add dye liquor, 0.5 ℃/min of heating rate progressively is warming up to 60 ℃～65 ℃, and insulation 90min changes liquid, adds soaping agent, and 2.5 ℃/min of heating rate progressively is warming up to 90 ℃, insulation 15min, and hot water wash, cold wash is cropping then.
Technical recipe: REACTIVE DYES FN (o.w.f) 1.0-5.0, glauber salt 50g/L, soda ash 20g/L, soaping agent 2g/L bath raio: 1:20
Soft finish and resin shiinkproof finish flow process, process conditions and technical recipe are following:
Room temperature condition adds soft finishing agent dipping 2min down, after 100 ℃ of oven dry, bakes 30-45s at 160-170 ℃.Under the 40-50 ℃ of condition, add PU resin impregnation 3min, after 100 ℃ of oven dry, bake 30-45s at 160-170 ℃.
Technical recipe: softener: 15-50g/L, bath raio: 1:30g/L.PU resin (o.w.f) 10%, bath raio: 1:30.
The gentle silk blend lining of two kinds of kapoks below will openly adopting said method to put in order out:
As shown in Figure 1, the specification of the gentle silk blend lining of its disclosed kapok is a warp thread: (gentle silk 70+ kapok 30) 28S * (gentle silk 70+ kapok 30) 28S/72 * 70
Institutional framework: 2/2 twill; The door width of cloth: 280cm.
The characteristics of finished product lining: the cloth cover skin texture is obvious, and velvet is obvious, and soft cunning is glutinous.
As shown in Figure 2, the specification of the gentle silk blend lining of its disclosed kapok is a warp thread: (gentle silk 70+ kapok 30) 28S * (gentle silk 70+ kapok 30) 28S/100 * 80
Institutional framework: five piece three is flown through the face satin; The door width of cloth: 280cm.
The characteristics of finished product lining: cloth cover good luster, the abundant exquisiteness of feel.
Claims (5)
1. the processing method of the gentle silk blend lining of a kapok; It is characterized in that; May further comprise the steps: after will handling through warping, starch size starching successively as the kapok of warp thread-gentle silk blend yarn, carry out grey cloth according to the figured texture weave structural manufacturing process and weave with kapok-gentle silk blend yarn as weft yarn; Said kapok-gentle silk blend yarn is formed by bombax cotton and gentle silk fiber blending, and in kapok-gentle silk blend yarn, the mass percent of bombax cotton is 10%-40%; After then grey cloth being carried out preliminary treatment; Carrying out the biology enzyme destarch handles; Then adopt printing with reactive dye or under alkali condition, carry out dyeing, after stamp or dyeing finish, add the soda ash fixation earlier; Then adopt soaping agent to carry out industry and soap, adopt softener to carry out soft treatment at last successively, adopt the PU resin to carry out the resin shiinkproof finish to get final product; Said biology enzyme desizing; May further comprise the steps: in temperature is to advance cloth under 30 ℃; Add the destarch slurries, make that bath raio is 1:20～1:25, then the heating rate with 1 ℃/min is warming up to 70 ℃～75 ℃ with slurries; Then at 70 ℃～75 ℃ following insulation 70min, cropping after hot water wash, cold wash successively at last; In addition, in the whole destarch process, slurry pH value is between 5.5-6.5, and the solute of said destarch slurries comprises amylase and bleeding agent, and the solvent of destarch slurries is a water, and said diastatic concentration is 8-8.5g/L, and bleeding agent concentration then is 0.5g/L.
2. according to the processing method of the gentle silk blend lining of the said kapok of claim 1, it is characterized in that, between said biology enzyme desizing and printing with reactive dye or the dyeing; Also there is boiling, bleaching-bathing technology; Said boiling, bleaching-bathing technology may further comprise the steps: in temperature is to advance cloth under 30 ℃, adds auxiliary agent, makes that bath raio is 1:20～1:25; Then the heating rate with 1.5 ℃/min is warming up to 90 ℃～95 ℃ with slurries, then is incubated 60min down at 90 ℃～95 ℃; Rate of temperature fall with 1.5 ℃/min is cooled to 30 ℃ with slurries then, adopts the neutralization of technical grade acetic acid, afterwards cropping after hot water wash, cold wash successively; The solute of said auxiliary agent comprises refining agent, hydrogen peroxide solution, stabilizing agent, chelating agent and soda ash; And the solvent of auxiliary agent is a water, and the concentration of refining agent, hydrogen peroxide solution, stabilizing agent, chelating agent and soda ash is followed successively by 8-8.5g/L, 10g/L, 2g/L, 1g/L and 3g/L in the said auxiliary agent.
3. according to the processing method of the gentle silk blend lining of the said kapok of claim 1, it is characterized in that the said industry technology of soaping may further comprise the steps: after printing with reactive dye or dyeing finish; Discharge dye liquor, add soaping agent, make that the concentration of soaping agent is 2g/L; bath raio is 1:20; then the heating rate with 2.5 ℃/min is warming up to 90 ℃ with slurries, and at 90 ℃ of insulation 15min down, then cropping after hot water wash, cold wash successively.
4. according to the processing method of the gentle silk blend lining of the said kapok of claim 1; It is characterized in that; Said soft treatment technology may further comprise the steps: after room temperature condition adds soft finishing agent dipping 2min down, 100 ℃ of oven dry down, bake 30-45s at 160-170 ℃ more earlier; The concentration of said soft finishing agent is 15-50g/L, and bath raio is 1:30.
5. according to the processing method of the gentle silk blend lining of the said kapok of claim 1; It is characterized in that; Said resin shiinkproof finish technology may further comprise the steps: after adding PU resin impregnation 3min under 40-50 ℃, 100 ℃ of oven dry down, bake 30-45s at 160-170 ℃ more earlier; The o.w.f value of said PU resin is 10%, and bath raio is 1:30.
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| CN2011101018210A CN102154763B (en) | 2011-04-22 | 2011-04-22 | Processing method of kapok and soft silk blended fabric |
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| CN2011101018210A CN102154763B (en) | 2011-04-22 | 2011-04-22 | Processing method of kapok and soft silk blended fabric |
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| CN102154763B true CN102154763B (en) | 2012-11-28 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102767101B (en) * | 2012-08-07 | 2014-07-23 | 广东省均安牛仔服装研究院 | Manufacturing method of pigment dyeing kapok yarns with thermoregulation uvioresistant function |
| CN103882588A (en) * | 2012-12-24 | 2014-06-25 | 南通美铭锦纶有限公司 | Polypropylene, kapok fiber and silkworm pupa protein fiber blended yarn |
| CN104018272A (en) * | 2014-06-25 | 2014-09-03 | 南通华翰家纺布艺设计有限公司 | Far infrared kapok fiber home textile fabric |
| CN106283467A (en) * | 2015-06-26 | 2017-01-04 | 普宁市纺织服装科技研究院 | A kind of post-processing approach of fabric |
| CN105192901A (en) * | 2015-10-30 | 2015-12-30 | 太仓市璜泾镇佳梦化纤厂 | Elastic durable comfortable blend fiber |
| CN105780552B (en) * | 2016-05-26 | 2018-05-18 | 淄博大染坊丝绸集团有限公司 | A kind of dyeing of kapok blended fabric |
| CN107385866A (en) * | 2017-06-29 | 2017-11-24 | 芜湖富春染织股份有限公司 | A kind of formula of linen-cotton yarn pre-treatment liquid |
| CN107268153A (en) * | 2017-08-17 | 2017-10-20 | 南通新天地纺织品印染有限公司 | A kind of comfortable thermal fabric and its processing technology |
| CN112899852A (en) * | 2021-01-18 | 2021-06-04 | 无锡兴之盛针织有限公司 | Rib heating fiber fabric |
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Address after: 226300 Jiangsu city of Nantong province Tongzhou District Industrial Park building sun Zhihao Patentee after: JIANGSU GOLDSUN TEXTILE TECHNOLOGY CO., LTD. Address before: 226300 Jiangsu city of Nantong province Tongzhou District Industrial Park building sun Zhihao Patentee before: Goldsun Holding Group Co., Ltd. |