CN105019272A - Natural dyestuff dyeing and finishing process of polyester fabric - Google Patents
Natural dyestuff dyeing and finishing process of polyester fabric Download PDFInfo
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- CN105019272A CN105019272A CN201510500262.9A CN201510500262A CN105019272A CN 105019272 A CN105019272 A CN 105019272A CN 201510500262 A CN201510500262 A CN 201510500262A CN 105019272 A CN105019272 A CN 105019272A
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Abstract
The invention discloses a natural dyestuff dyeing and finishing process of polyester fabric. The natural dyestuff dyeing and finishing process of the polyester fabric comprises pretreatment, preshaping, modification treatment, dyeing, mordant removing, soaping, fixation, finishing, drying, shaping, calendering and winding. According to the natural dyestuff dyeing and finishing process of the polyester fabric, helicase and alhpa-amylase are adopted to conduct pretreatment, modification treatment is radically conducted on the performance of the polyester fabric through a acetic acid aqueous solution of chitosan, hydrogen peroxide and epoxy chloropropane, and the dyeing rate of the fabric is increased; in the dyeing process, a large amount of alkaline matter and inorganic salt are not used, a levelling agent and diffusant are added, the level-dyeing property is improved, natural dyestuff is used, therefore, environmental pollution is avoided, and requirements of green environmental protection are met; modification treatment and fire-retardant treatment are conducted on the fabric through montmorillonite, and the fire resistance of the fabric is high; anti-yellowing reagents are used in the preshaping and the shaping, and the final fabric is not prone to yellowing.
Description
Technical field
The present invention relates to a kind of natural dye dyeing and finishing technology of dacron.
Background technology
Fiber is divided into chemical fibre and natural fabric, natural fabric refer to nature exist and growth, have weaving be worth fiber, chemical fibre is raw material with the macromolecular compound of natural polymer or Prof. Du Yucang, through preparing the fiber with textile performance that the operations such as spinning solution, spinning and post processing obtain.Chemical fibre have fast light, wear-resisting, easily wash easily do, do not go rotten, the advantage such as not damaged by worms, be widely used in and manufacture clothing fabric, filter cloth, conveyer belt, rotary hose, rope, fishing net, electric insulated, medical suture, tyre cord and parachute etc.
Terylene is an important component part of chemical fibre, due to the physicochemical property of terylene self, dyeing terylene adopts disperse dyeing usually, in order to ensure that Color is good, usual employing high temperature and high pressure method dyeing, but DISPERSE DYES has certain contaminative to environment, high temperature and high pressure method dyeing is simultaneously high to equipment requirement, and energy consumption is large.In order to reduce environmental pollution, beginning one's study at present and adopting natural dye to dye, simultaneously due to the performance of natural dye self, usually dyeing at a lower temperature, also just lower to the requirement of equipment like this, energy consumption also can reduce.But the Color of natural dye is poor, its fixing degree of the fabric dyed is lower, usually in dyeing course, a large amount of soda ash and inorganic salts are added in order to improve fixing degree, this brings larger difficulty to the treatment of dyeing wastewater of high salinity, can ecological environment be destroyed as directly discharged, causing the salinization of soil.Use natural dye usually also can use some mordants containing metal ion simultaneously; although the use of mordant can improve Color; if but mordant can not be removed completely in post processing; not only can bring pollution to environment; the coloured light of fabric also can be made simultaneously mostly to become dim, affect vividness and the aesthetic property of DYED FABRICS.In addition, in order to reduce the dyeing difficulty of follow-up dyeing, usually need before dyeing to carry out preliminary treatment to fabric, but current preliminary treatment is all adopt the alkaline solution such as sodium hydrosulfite, sodium carbonate to carry out High Temperature Pre process substantially, larger to the damage of fiber.
Summary of the invention
Goal of the invention: the problems referred to above existed for prior art, the object of this invention is to provide a kind of natural dye dyeing and finishing technology of dacron.
Technical scheme: for achieving the above object, the technical solution used in the present invention is as follows:
A natural dye dyeing and finishing technology for dacron, comprises the following steps:
(1) pre-treatment: pre-treatment is carried out to dacron, be specially: use urea 1-1.5g/L, non-phosphorus degreasing agent 4.5-5.5 g/L, scouring agent 1-1.5 g/L, 30% hydrogen peroxide 8-10 g/L, glusulase 8-10 g/L, α-amylase 8-10 g/L, carry out ultrasonic process 1-2 min; bath raio is 30:1; ultrasonic frequency is 45Hz, refills clear water and washs 2 times, then dry after process terminates in the ultrasound bath of 40 DEG C; Scouring agent is the ZJ-CH58 low-temperature refining agent that Guangzhou Zhuan Jie Chemical Co., Ltd. produces.
(2) pre-setting: pre-setting process is carried out to dacron, add heat resistanceheat resistant flavescence agent 8-10 g/L during sizing, setting temperature is 150-160 DEG C, and the speed of a motor vehicle is 20-30m/min, overfeeding 5-10%; The heat resistanceheat resistant xanthochromia agent FK-161 that Beijing Chemical Co., Ltd. in Textile produces;
(3) modification: the dacron after sizing is put into plasma apparatus and carries out Cement Composite Treated by Plasma, discharge power is 100W, and discharge frequency is 13.56MHz, processing time 3min; And then put into water-bath and process, containing shitosan 3-5 g/L, hydrogen peroxide 4-6 g/L in water-bath, acetic acid 20-30 g/L, epoxychloropropane 4-6 g/L, bath raio is 40:1, modification 60-80min at 40 DEG C, refills clear water and washs 2 times, then dry after process terminates;
(4) dye: dacron is carried out dyeing process, be specially: under room temperature, fabric is immersed in the clear water of dyeing machine, then in water-bath, bleeding agent 1.5-2.5g/L is added, diffusant DN 0.8-1.2g/L, levelling agent 1.5-2.5 g/L, natural dye 1.5-2.5%(owf), mordant ferrous sulfate 3-5 %(owf), imvite 3-5 g/L, bath raio 20:1, and by pH buffer Acetic acid-sodium acetate, the pH value of dye liquor is adjusted to 5.5-6, cyclically charging material 20min, then dyeing machine heats up, programming rate is 1 DEG C/min, when temperature rises to 70 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 0.5 DEG C/min, when being warming up to 80 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 1 DEG C/min, when being warming up to 90 DEG C, insulation dyeing 40min, then dyeing machine cooling, cooling rate is 2 DEG C/min, when temperature is down to 40 DEG C, dyestuff is discharged also injected clear water again, 15min is rinsed with clear water, the levelling agent FK-451 that levelling agent adopts Beijing Chemical Co., Ltd. in Textile to produce,
(5) mordant is removed: the dacron after dyeing being put into mass fraction is carry out mordant cleaning in the oxalic acid aqueous solution of 0.3-0.4%, and cleaning temperature is 70-80 DEG C, scavenging period 10 min, rinses once after process terminates with clear water again;
(6) soap: will dacron lauryl sodium sulfate 1 g/L after mordant be removed, polyvinylpyrrolidone 4.5 g/L, AEO-9 4.5 g/L, ethanol 10-20 g/L; bath raio is 40:1, rinses 30 min at 50-60 DEG C, finally rinses 15min with the clear water of 40-50 DEG C again;
(7) fixation: the dacron after cleaning is put into fixation liquid and carries out fixation, described fixation liquid contains salt 3-5g/L, colophony powder 3-5g/L, ethanol 10-20 g/L, bath raio is 20:1, color fixing temperature 50-60 DEG C, the fixation time is 30-40min, and then temperature reduces, and 40-50 DEG C is rinsed 15min with clear water, then by dryer at 80 DEG C of preliminary drying 4 min, then bake 3 min at 110 DEG C;
(8) Final finishing: dacron is carried out Final finishing, is specially:
(a) antibiotic finish: dacron is carried out antibacterial treatment, with shitosan 3-5 g/L, citric acid 3-5 g/L, softener 1-2 g/L, ethanol 20-30 g/L, processes 20-30 min in the water-bath of 30-40 DEG C, and bath raio is 20:1;
B () mixing arranges: dacron is put into mixed treating liquid and processes, with crease and shrink resistant finishing agent GFR-8 2-4 g/L, UV resistance finishing agent UV-BS 3-4 g/L, in the water-bath of 30-40 DEG C, process 20-30 min, bath raio is 20:1; Crease and shrink resistant finishing agent GFR-8 is that Nantong C&T Textile Technology Co., Ltd. produces; UV resistance finishing agent UV-BS is that Nantong C&T Textile Technology Co., Ltd. produces;
C () flame-proof treatment: dacron is put into fire-retardant treatment liquid and processes, with 2,3-epoxypropyltrimethylchloride chloride 20-30 g/L, imvite 3-5 g/L, isopropyl alcohol 15-20 g/L, processes 40-60 min in the water-bath of 50-70 DEG C, and bath raio is 30:1;
(9) dry: the dacron after Final finishing is put into dryer and carries out drying and processing, bake out temperature 100-110 DEG C, locomotive speed is 65-70m/min;
(10) shape: the dacron of oven dry is carried out heat treatment, adds heat resistanceheat resistant flavescence agent 8-10 g/L during sizing, anti-phenol flavescence agent 8-10 g/L, setting temperature 155-165 DEG C, locomotive speed is 25-30m/min, overfeeding 5-8%; The heat resistanceheat resistant xanthochromia agent FK-161 that Beijing Chemical Co., Ltd. in Textile produces and anti-phenol xanthochromia agent FK-162;
(11) calendering: the dacron after sizing is put into calender and carries out calendering process, calendering temperature 115-125 DEG C, locomotive speed is 20-25m/min;
(12) rolling: dacron is carried out rolling.
Non-phosphorus degreasing agent in described step 1 is that without phosphorus neutrality is deoiled clever TF-104M.The without phosphorus neutrality clever TF-104M that deoils is that the development of evil in febrile disease board that Zhejiang Province Chuanhua Co., Ltd produces deoils clever TF-104M.
Bleeding agent in described step 4 is penetrating agent JFC.
Natural dye in described step 4 is chrysanthemum.
Softener in described step 8 is ester based quaternary ammonium salt softener.Ester based quaternary ammonium salt softener can select the softeners such as EQ400 or EQ200 of Korea S LG chemistry, and harmless to skin gentleness, make dacron fabric have flexibility and antistatic behaviour, environmentally friendly, soft effect is good.
Beneficial effect: compared with prior art, the present invention has following conspicuousness beneficial effect:
1, the present invention adopts ultrasonic wave to carry out pre-treatment when pre-treatment, and compared to the pre-treatment of routine, treatment temperature step-down, time shorten, the rate of destarch simultaneously improves, whiteness improves, and comprehensive pretreatment better effects if, does not add the material that the alkalescence of soda ash is stronger simultaneously, the pH value of pretreatment liquid is made finally to remain on neutral left and right, processing environment is gentle, little to the damage of dacron, Environmentally-friephosphorus-free phosphorus-free degreaser centered by the degreaser simultaneously adopted, little to the pollution of environment, more environmental protection; Adopt simultaneously glusulase and α-amylase carry out with the use of, not only destarch is effective, can also improve the wettability of fabric simultaneously, and two kinds of enzymes coordinate the use of hydrogen peroxide, can improve the whiteness of fabric simultaneously, be beneficial to follow-up Color;
2, the present invention is before dyeing process, Low Temperature Plasma Treating is carried out to fabric, make the good hydrophilic property of fabric, dye-uptake is high, then the aqueous acetic acid of shitosan, hydrogen peroxide, epoxychloropropane is adopted to carry out modification to the performance of dacron fabric, overcome some defects himself existed, improve the dye-uptake of fabric, fixing degree, color fastness to washing and fracture strength, it is made to go for low salt dyeing, reduce the difficulty of follow-up staining procedure, reduce the salt content in dyeing waste water, reduce environmental pollution;
3, the present invention is in dyeing process, do not use a large amount of alkaline matters and inorganic salts, have employed natural dye, avoid environmental pollution, meet the requirement of environmental protection, add dye leveller and bleeding agent, diffusant, equalization is improved, add imvite in dyeing course, play fire retardation; Simultaneously in whole dyeing course, temperature is no more than 90 DEG C, and compared to High Temperature High Pressure in the past, lower to equipment requirement, energy consumption is less;
4, the present invention is in dyeing process, strictly controls intensification rate of temperature fall, and dyeing time, and fabric is dyeed, and firmness is high, even dyeing, dye stability are good;
5, the present invention adds color fixing process after dyeing, have employed the natural color-fixing agent colophony powder of environmental protection, avoid environmental pollution, further increase the fixing degree of dacron in color fixing process; What adopt before fixation soaps in technique, have employed lauryl sodium sulfate, polyvinylpyrrolidone and AEO-9 carries out composite, anti-staining, removal floating color are effective, make soap poststaining fabric color fastness to washing, colour fastness to rubbing simultaneously, especially fastness to wet rubbing all significantly strengthens, and also reduces simultaneously; Carry out going mordant process to fabric before technique of soaping, employing oxalic acid aqueous solution can get rid of the mordant that fabric adheres in dyeing course well completely, thus avoid environmental pollution, ensure that attractive in appearance, the vividness of fabric color, and oxalic acid belongs to organic monoacid, lower to human injury;
6, present invention adds postfinishing process, improve the performances such as the crease and shrink resistance performance of fabric, COLOR FASTNESS, pliability, uviolresistance, antibiotic property, resistance combustion; Simultaneously in arrangement process, when multiple finishing agent mixing, the various finishing agent selected is while playing respective effect, and can also play the effect strengthened mutually, cooperative effect is good; Select imvite as fire retardant, add quaternary ammonium salt simultaneously and modification is carried out to imvite, make flame retardant effect better, non-environmental-pollution;
7, the present invention all employ the yellow reagent of resistance in pre-setting, sizing, makes final fabric be not easy to turn yellow;
8, the present invention have employed calendering process further, makes the bright and clean smooth of fabric, can improve feel further, makes feel more soft fluffy, ensures that washing shrinkage meets the demands simultaneously;
9, the temperature of several operation such as preliminary treatment of the present invention, dyeing, sizing is relatively more steady, and such process conditions jumping characteristic is less, and technics comparing is steady, makes the final performance of fabric more stable;
10, efficient, the environmental protection of dyeing of the present invention, technique are simple, and simple operation, can promote the use of.
Detailed description of the invention
Below in conjunction with embodiment, technical solution of the present invention is described in further detail and completely.
embodiment 1
A natural dye dyeing and finishing technology for dacron, comprises the following steps:
(1) pre-treatment: pre-treatment is carried out to dacron, be specially: use urea 1g/L, non-phosphorus degreasing agent TF-104M 4.5 g/L, scouring agent 1 g/L, 30% hydrogen peroxide 8 g/L, glusulase 8 g/L, α-amylase 8 g/L, carry out ultrasonic process 1-2 min; bath raio is 30:1; ultrasonic frequency is 45Hz, refills clear water and washs 2 times, then dry after process terminates in the ultrasound bath of 40 DEG C;
(2) pre-setting: pre-setting process is carried out to dacron, add heat resistanceheat resistant flavescence agent FK-161 8 g/L during sizing, setting temperature is 150 DEG C, and the speed of a motor vehicle is 20m/min, overfeeding 5%;
(3) modification: the dacron after sizing is put into plasma apparatus and carries out Cement Composite Treated by Plasma, discharge power is 100W, and discharge frequency is 13.56MHz, processing time 3min; And then put into water-bath and process, containing shitosan 3 g/L, hydrogen peroxide 4 g/L in water-bath, acetic acid 20 g/L, epoxychloropropane 4 g/L, bath raio is 40:1, modification 60min at 40 DEG C, refills clear water and washs 2 times, then dry after process terminates;
(4) dye: dacron is carried out dyeing process, be specially: under room temperature, fabric is immersed in the clear water of dyeing machine, then in water-bath, penetrating agent JFC 1.5g/L is added, diffusant DN 0.8g/L, levelling agent 1.5 g/L, natural dye chrysanthemum 1.5%(owf), mordant ferrous sulfate 3 %(owf), imvite 3 g/L, bath raio 20:1, and by pH buffer Acetic acid-sodium acetate, the pH value of dye liquor is adjusted to 5.5-6, cyclically charging material 20min, then dyeing machine heats up, programming rate is 1 DEG C/min, when temperature rises to 70 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 0.5 DEG C/min, when being warming up to 80 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 1 DEG C/min, when being warming up to 90 DEG C, insulation dyeing 40min, then dyeing machine cooling, cooling rate is 2 DEG C/min, when temperature is down to 40 DEG C, dyestuff is discharged also injected clear water again, 15min is rinsed with clear water,
(5) mordant is removed: the dacron after dyeing being put into mass fraction is carry out mordant cleaning in the oxalic acid aqueous solution of 0.3%, and cleaning temperature is 70 DEG C, scavenging period 10 min, rinses once after process terminates with clear water again;
(6) soap: will dacron lauryl sodium sulfate 1 g/L after mordant be removed, polyvinylpyrrolidone 4.5 g/L, AEO-9 4.5 g/L, ethanol 10 g/L; bath raio is 40:1, rinses 30 min at 50 DEG C, finally rinses 15min with the clear water of 40 DEG C again;
(7) fixation: the dacron after cleaning is put into fixation liquid and carries out fixation, described fixation liquid contains salt 3g/L, colophony powder 3g/L, ethanol 10 g/L, bath raio is 20:1, color fixing temperature 50 DEG C, the fixation time is 30min, and then temperature reduces, and 40 DEG C are rinsed 15min with clear water, then by dryer at 80 DEG C of preliminary drying 4 min, then bake 3 min at 110 DEG C;
(8) Final finishing: dacron is carried out Final finishing, is specially:
(a) antibiotic finish: dacron is carried out antibacterial treatment, with shitosan 3 g/L, citric acid 3 g/L, softener EQ200 1g/L, ethanol 20 g/L, process 20 min in the water-bath of 30 DEG C, and bath raio is 20:1;
B () mixing arranges: dacron is put into mixed treating liquid and processes, with crease and shrink resistant finishing agent GFR-8 2 g/L, UV resistance finishing agent UV-BS 3 g/L, processes 20 min in the water-bath of 30 DEG C, and bath raio is 20:1;
(c) flame-proof treatment: dacron is put into fire-retardant treatment liquid and processes, with 2,3-epoxypropyltrimethylchloride chloride 20 g/L, imvite 3 g/L, isopropyl alcohol 15 g/L, processes 40 min in the water-bath of 50 DEG C, and bath raio is 30:1;
(9) dry: the dacron after Final finishing is put into dryer and carries out drying and processing, bake out temperature 100 DEG C, locomotive speed is 65m/min;
(10) shape: the dacron of oven dry is carried out heat treatment, adds heat resistanceheat resistant flavescence agent FK-161 8 g/L during sizing, anti-phenol flavescence agent FK-162 8 g/L, setting temperature 155 DEG C, locomotive speed is 25m/min, overfeeding 5%;
(11) calendering: the dacron after sizing is put into calender and carries out calendering process, calendering temperature 115 DEG C, locomotive speed is 20m/min;
(12) rolling: dacron is carried out rolling.
embodiment 2
A natural dye dyeing and finishing technology for dacron, comprises the following steps:
(1) pre-treatment: pre-treatment is carried out to dacron, be specially: use urea 1.2g/L, non-phosphorus degreasing agent TF-104M 5 g/L, scouring agent 1.2 g/L, 30% hydrogen peroxide 9g/L, glusulase 9 g/L, α-amylase 9 g/L, carry out ultrasonic process 1-2 min; bath raio is 30:1; ultrasonic frequency is 45Hz, refills clear water and washs 2 times, then dry after process terminates in the ultrasound bath of 40 DEG C;
(2) pre-setting: pre-setting process is carried out to dacron, add heat resistanceheat resistant flavescence agent FK-161 9 g/L during sizing, setting temperature is 155 DEG C, and the speed of a motor vehicle is 25m/min, overfeeding 8%;
(3) modification: the dacron after sizing is put into plasma apparatus and carries out Cement Composite Treated by Plasma, discharge power is 100W, and discharge frequency is 13.56MHz, processing time 3min; And then put into water-bath and process, containing shitosan 4 g/L, hydrogen peroxide 5 g/L in water-bath, acetic acid 25 g/L, epoxychloropropane 5 g/L, bath raio is 40:1, modification 70min at 40 DEG C, refills clear water and washs 2 times, then dry after process terminates;
(4) dye: dacron is carried out dyeing process, be specially: under room temperature, fabric is immersed in the clear water of dyeing machine, then in water-bath, penetrating agent JFC 2g/L is added, diffusant DN 1g/L, levelling agent 2 g/L, natural dye chrysanthemum 2%(owf), mordant ferrous sulfate 4 %(owf), imvite 4 g/L, bath raio 20:1, and by pH buffer Acetic acid-sodium acetate, the pH value of dye liquor is adjusted to 5.5-6, cyclically charging material 20min, then dyeing machine heats up, programming rate is 1 DEG C/min, when temperature rises to 70 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 0.5 DEG C/min, when being warming up to 80 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 1 DEG C/min, when being warming up to 90 DEG C, insulation dyeing 40min, then dyeing machine cooling, cooling rate is 2 DEG C/min, when temperature is down to 40 DEG C, dyestuff is discharged also injected clear water again, 15min is rinsed with clear water,
(5) mordant is removed: the dacron after dyeing being put into mass fraction is carry out mordant cleaning in the oxalic acid aqueous solution of 0.35%, and cleaning temperature is 75 DEG C, scavenging period 10 min, rinses once after process terminates with clear water again;
(6) soap: will dacron lauryl sodium sulfate 1 g/L after mordant be removed, polyvinylpyrrolidone 4.5 g/L, AEO-9 4.5 g/L, ethanol 15 g/L; bath raio is 40:1, rinses 30 min at 55 DEG C, finally rinses 15min with the clear water of 45 DEG C again;
(7) fixation: the dacron after cleaning is put into fixation liquid and carries out fixation, described fixation liquid contains salt 4g/L, colophony powder 4g/L, ethanol 15 g/L, bath raio is 20:1, color fixing temperature 55 DEG C, the fixation time is 35min, and then temperature reduces, and 45 DEG C are rinsed 15min with clear water, then by dryer at 80 DEG C of preliminary drying 4 min, then bake 3 min at 110 DEG C;
(8) Final finishing: dacron is carried out Final finishing, is specially:
(a) antibiotic finish: dacron is carried out antibacterial treatment, with shitosan 4 g/L, citric acid 4 g/L, softener EQ200 1.5 g/L, ethanol 25 g/L, process 25 min in the water-bath of 35 DEG C, and bath raio is 20:1;
B () mixing arranges: dacron is put into mixed treating liquid and processes, with crease and shrink resistant finishing agent GFR-8 3g/L, UV resistance finishing agent UV-BS 3.5 g/L, processes 25 min in the water-bath of 35 DEG C, and bath raio is 20:1;
(c) flame-proof treatment: dacron is put into fire-retardant treatment liquid and processes, with 2,3-epoxypropyltrimethylchloride chloride 25g/L, imvite 4 g/L, isopropyl alcohol 18 g/L, processes 50 min in the water-bath of 60 DEG C, and bath raio is 30:1;
(9) dry: the dacron after Final finishing is put into dryer and carries out drying and processing, bake out temperature 105 DEG C, locomotive speed is 68m/min;
(10) shape: the dacron of oven dry is carried out heat treatment, adds heat resistanceheat resistant flavescence agent FK-161 9 g/L during sizing, anti-phenol flavescence agent FK-162 9 g/L, setting temperature 160 DEG C, locomotive speed is 28m/min, overfeeding 5-8%;
(11) calendering: the dacron after sizing is put into calender and carries out calendering process, calendering temperature 120 DEG C, locomotive speed is 28m/min;
(12) rolling: dacron is carried out rolling.
embodiment 3
A natural dye dyeing and finishing technology for dacron, comprises the following steps:
(1) pre-treatment: pre-treatment is carried out to dacron, be specially: use urea 1.5g/L, non-phosphorus degreasing agent TF-104M 5.5 g/L, scouring agent 1.5 g/L, 30% hydrogen peroxide 10 g/L, glusulase 10 g/L, α-amylase 10 g/L, carry out ultrasonic process 1-2 min; bath raio is 30:1; ultrasonic frequency is 45Hz, refills clear water and washs 2 times, then dry after process terminates in the ultrasound bath of 40 DEG C;
(2) pre-setting: pre-setting process is carried out to dacron, add heat resistanceheat resistant flavescence agent FK-161 10 g/L during sizing, setting temperature is 160 DEG C, and the speed of a motor vehicle is 30m/min, overfeeding 10%;
(3) modification: the dacron after sizing is put into plasma apparatus and carries out Cement Composite Treated by Plasma, discharge power is 100W, and discharge frequency is 13.56MHz, processing time 3min; And then put into water-bath and process, containing shitosan 5 g/L, hydrogen peroxide 6 g/L, acetic acid 30 g/L, epoxychloropropane 6 g/L in water-bath, bath raio is 40:1, modification 80min at 40 DEG C, refills clear water and washs 2 times, then dry after process terminates;
(4) dye: dacron is carried out dyeing process, be specially: under room temperature, fabric is immersed in the clear water of dyeing machine, then in water-bath, penetrating agent JFC 2.5g/L is added, diffusant DN 1.2g/L, levelling agent 2.5 g/L, natural dye chrysanthemum 2.5%(owf), mordant ferrous sulfate 5 %(owf), imvite 5 g/L, bath raio 20:1, and by pH buffer Acetic acid-sodium acetate, the pH value of dye liquor is adjusted to 5.5-6, cyclically charging material 20min, then dyeing machine heats up, programming rate is 1 DEG C/min, when temperature rises to 70 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 0.5 DEG C/min, when being warming up to 80 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 1 DEG C/min, when being warming up to 90 DEG C, insulation dyeing 40min, then dyeing machine cooling, cooling rate is 2 DEG C/min, when temperature is down to 40 DEG C, dyestuff is discharged also injected clear water again, 15min is rinsed with clear water,
(5) mordant is removed: the dacron after dyeing being put into mass fraction is carry out mordant cleaning in the oxalic acid aqueous solution of 0.4%, and cleaning temperature is 80 DEG C, scavenging period 10 min, rinses once after process terminates with clear water again;
(6) soap: will dacron lauryl sodium sulfate 1 g/L after mordant be removed, polyvinylpyrrolidone 4.5 g/L, AEO-9 4.5 g/L, ethanol 20 g/L; bath raio is 40:1, rinses 30 min at 60 DEG C, finally rinses 15min with the clear water of 50 DEG C again;
(7) fixation: the dacron after cleaning is put into fixation liquid and carries out fixation, described fixation liquid contains salt 5g/L, colophony powder 5g/L, ethanol 20 g/L, bath raio is 20:1, color fixing temperature 60 DEG C, the fixation time is 40min, and then temperature reduces, and 50 DEG C are rinsed 15min with clear water, then by dryer at 80 DEG C of preliminary drying 4 min, then bake 3 min at 110 DEG C;
(8) Final finishing: dacron is carried out Final finishing, is specially:
(a) antibiotic finish: dacron is carried out antibacterial treatment, with shitosan 5 g/L, citric acid 5 g/L, softener EQ200 2 g/L, ethanol 30 g/L, process 30 min in the water-bath of 40 DEG C, and bath raio is 20:1;
B () mixing arranges: dacron is put into mixed treating liquid and processes, with crease and shrink resistant finishing agent GFR-8 4 g/L, UV resistance finishing agent UV-BS 4 g/L, processes 30 min in the water-bath of 40 DEG C, and bath raio is 20:1;
(c) flame-proof treatment: dacron is put into fire-retardant treatment liquid and processes, with 2,3-epoxypropyltrimethylchloride chloride 30 g/L, imvite 5 g/L, isopropyl alcohol 20 g/L, processes 60 min in the water-bath of 70 DEG C, and bath raio is 30:1;
(9) dry: the dacron after Final finishing is put into dryer and carries out drying and processing, bake out temperature 110 DEG C, locomotive speed is 70m/min;
(10) shape: the dacron of oven dry is carried out heat treatment, adds heat resistanceheat resistant flavescence agent FK-161 10 g/L during sizing, anti-phenol flavescence agent FK-162 10 g/L, setting temperature 165 DEG C, locomotive speed is 30m/min, overfeeding 8%;
(11) calendering: the dacron after sizing is put into calender and carries out calendering process, calendering temperature 125 DEG C, locomotive speed is 25m/min;
(12) rolling: dacron is carried out rolling.
The present invention adopts the technical scheme of above-described embodiment, and before dyeing process, adopt glusulase and α-amylase to carry out preliminary treatment to fabric, not only destarch is effective, can also improve the wettability of fabric simultaneously, before dyeing process, Low Temperature Plasma Treating is carried out to fabric, make the good hydrophilic property of fabric, dye-uptake is high, then adopt the aqueous acetic acid of shitosan, hydrogen peroxide, epoxychloropropane to carry out modification to the performance of dacron fabric, overcome some defects himself existed, improve the dye-uptake of fabric, fixing degree, color fastness to washing and fracture strength, make it go for low salt dyeing, reduce the difficulty of follow-up staining procedure, in dyeing course, do not use a large amount of alkaline matters and inorganic salts, have employed natural dye, add levelling agent and diffusant improves its equalization, avoid environmental pollution, meet the requirement of environmental protection, dyeing terminates to have carried out going mordant process to fabric afterwards, employing oxalic acid aqueous solution can get rid of the mordant that fabric adheres in dyeing course well completely, thus avoid environmental pollution, ensure that attractive in appearance, the vividness of fabric color, and oxalic acid belongs to organic monoacid, lower to human injury, final like this make dye after its dye-uptake of dacron fabric more than 95%, greatly exceed the dye-uptake of like product, its degree of fixation also can reach about 95%, colour fixation is good, the fabric simultaneously obtained after dyeing, also it is carried out to the test of fixing degree and colour fastness to rubbing, test result shows, it is done, fastness to wet rubbing reaches more than 4 grades, fixing degree reaches more than 5 grades, also add flame-proof treatment operation simultaneously, the oxygen index (OI) LOI of final fabric is made to be 36%, this shows that its fire resistance is high, and the present invention is at pre-setting, the yellow reagent of resistance is all employ in sizing, final fabric is made to be not easy to turn yellow, also add crease and shrink resistance process simultaneously, fabric is not creased easily, the performance such as flexibility, uviolresistance is all better simultaneously.
Finally need to herein means out: be only part preferred embodiment of the present invention above; can not be interpreted as limiting the scope of the invention, some nonessential improvement that those skilled in the art's foregoing according to the present invention is made and adjustment all belong to protection scope of the present invention.
Claims (5)
1. a natural dye dyeing and finishing technology for dacron, is characterized in that: comprise the following steps:
(1) pre-treatment: pre-treatment is carried out to dacron, be specially: use urea 1-1.5g/L, non-phosphorus degreasing agent 4.5-5.5 g/L, scouring agent 1-1.5 g/L, 30% hydrogen peroxide 8-10 g/L, glusulase 8-10 g/L, α-amylase 8-10 g/L, carry out ultrasonic process 1-2 min; bath raio is 30:1; ultrasonic frequency is 45Hz, refills clear water and washs 2 times, then dry after process terminates in the ultrasound bath of 40 DEG C;
(2) pre-setting: pre-setting process is carried out to dacron, add heat resistanceheat resistant flavescence agent 8-10 g/L during sizing, setting temperature is 150-160 DEG C, and the speed of a motor vehicle is 20-30m/min, overfeeding 5-10%;
(3) modification: the dacron after sizing is put into plasma apparatus and carries out Cement Composite Treated by Plasma, discharge power is 100W, and discharge frequency is 13.56MHz, processing time 3min; And then put into water-bath and process, containing shitosan 3-5 g/L, hydrogen peroxide 4-6 g/L in water-bath, acetic acid 20-30 g/L, epoxychloropropane 4-6 g/L, bath raio is 40:1, modification 60-80min at 40 DEG C, refills clear water and washs 2 times, then dry after process terminates;
(4) dye: dacron is carried out dyeing process, be specially: under room temperature, fabric is immersed in the clear water of dyeing machine, then in water-bath, bleeding agent 1.5-2.5g/L is added, diffusant DN 0.8-1.2g/L, levelling agent 1.5-2.5 g/L, natural dye 1.5-2.5%(owf), mordant ferrous sulfate 3-5 %(owf), imvite 3-5 g/L, bath raio 20:1, and by pH buffer Acetic acid-sodium acetate, the pH value of dye liquor is adjusted to 5.5-6, cyclically charging material 20min, then dyeing machine heats up, programming rate is 1 DEG C/min, when temperature rises to 70 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 0.5 DEG C/min, when being warming up to 80 DEG C, insulation dyeing 20min, dyeing machine continues to heat up, programming rate is 1 DEG C/min, when being warming up to 90 DEG C, insulation dyeing 40min, then dyeing machine cooling, cooling rate is 2 DEG C/min, when temperature is down to 40 DEG C, dyestuff is discharged also injected clear water again, 15min is rinsed with clear water,
(5) mordant is removed: the dacron after dyeing being put into mass fraction is carry out mordant cleaning in the oxalic acid aqueous solution of 0.3-0.4%, and cleaning temperature is 70-80 DEG C, scavenging period 10 min, rinses once after process terminates with clear water again;
(6) soap: will dacron lauryl sodium sulfate 1 g/L after mordant be removed, polyvinylpyrrolidone 4.5 g/L, AEO-9 4.5 g/L, ethanol 10-20 g/L; bath raio is 40:1, rinses 30 min at 50-60 DEG C, finally rinses 15min with the clear water of 40-50 DEG C again;
(7) fixation: the dacron after cleaning is put into fixation liquid and carries out fixation, described fixation liquid contains salt 3-5g/L, colophony powder 3-5g/L, ethanol 10-20 g/L, bath raio is 20:1, color fixing temperature 50-60 DEG C, the fixation time is 30-40min, and then temperature reduces, and 40-50 DEG C is rinsed 15min with clear water, then by dryer at 80 DEG C of preliminary drying 4 min, then bake 3 min at 110 DEG C;
(8) Final finishing: dacron is carried out Final finishing, is specially:
(a) antibiotic finish: dacron is carried out antibacterial treatment, with shitosan 3-5 g/L, citric acid 3-5 g/L, softener 1-2 g/L, ethanol 20-30 g/L, processes 20-30 min in the water-bath of 30-40 DEG C, and bath raio is 20:1;
B () mixing arranges: dacron is put into mixed treating liquid and processes, with crease and shrink resistant finishing agent GFR-8 2-4 g/L, UV resistance finishing agent UV-BS 3-4 g/L, in the water-bath of 30-40 DEG C, process 20-30 min, bath raio is 20:1;
C () flame-proof treatment: dacron is put into fire-retardant treatment liquid and processes, with 2,3-epoxypropyltrimethylchloride chloride 20-30 g/L, imvite 3-5 g/L, isopropyl alcohol 15-20 g/L, processes 40-60 min in the water-bath of 50-70 DEG C, and bath raio is 30:1;
(9) dry: the dacron after Final finishing is put into dryer and carries out drying and processing, bake out temperature 100-110 DEG C, locomotive speed is 65-70m/min;
(10) shape: the dacron of oven dry is carried out heat treatment, adds heat resistanceheat resistant flavescence agent 8-10 g/L during sizing, anti-phenol flavescence agent 8-10 g/L, setting temperature 155-165 DEG C, locomotive speed is 25-30m/min, overfeeding 5-8%;
(11) calendering: the dacron after sizing is put into calender and carries out calendering process, calendering temperature 115-125 DEG C, locomotive speed is 20-25m/min;
(12) rolling: dacron is carried out rolling.
2. the natural dye dyeing and finishing technology of dacron according to claim 1, is characterized in that: the non-phosphorus degreasing agent in described step 1 is that without phosphorus neutrality is deoiled clever TF-104M.
3. the natural dye dyeing and finishing technology of dacron according to claim 1, is characterized in that: the bleeding agent in described step 4 is penetrating agent JFC.
4. the natural dye dyeing and finishing technology of dacron according to claim 1, is characterized in that: the natural dye in described step 4 is chrysanthemum.
5. the natural dye dyeing and finishing technology of dacron according to claim 1, is characterized in that: the softener in described step 8 is ester based quaternary ammonium salt softener.
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