CN103693829A - Sludge treatment equipment and process - Google Patents
Sludge treatment equipment and process Download PDFInfo
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- CN103693829A CN103693829A CN201310716516.1A CN201310716516A CN103693829A CN 103693829 A CN103693829 A CN 103693829A CN 201310716516 A CN201310716516 A CN 201310716516A CN 103693829 A CN103693829 A CN 103693829A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
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Abstract
The invention relates to sludge treatment equipment and a sludge treatment process. The equipment comprises a sludge conveyor, a sludge crushing former and a sludge dryer, wherein a pair of sludge crushing rollers and a pair of sludge strip compression molding rollers driven by a variable-frequency motor are arranged from top to bottom in a sludge hopper of the sludge crushing former; the inner cavity of the drying cabin of the sludge dryer is partitioned into a drying chamber and a circulating air heating chamber; a plurality of layers of stainless steel mesh belt conveying tables are formed in the drying chamber; the discharging hole of the sludge hopper of the sludge crushing former is positioned above the conveying start end of the topmost layer stainless steel mesh belt conveying table in the drying cabin. When applied to an urban domestic sludge treatment process, the sludge treatment equipment and the process have the remarkable advantages of high durable treatment capacity, short period, high efficiency, good treatment effect, avoidance of secondary pollution, environmental friendliness, stability and safety in equipment running, low energy consumption, high degree of automation and the like. The sludge treatment equipment and the process are high in input-output ratios and have good popularization and application prospects, and good social benefit can be achieved.
Description
Technical field
The present invention relates to a kind of sludge treatment device and technique, for efficient, process municipal sludge mass, alleviate the pollution of municipal sludge to environment.
Background technology
Along with development, the growth in the living standard of urban construction, the growing amount of municipal sludge is also increasing, with the passing of time piles up and extremely affects urban environment and Air quality.The water ratio high (80% left and right) of municipal sludge, be difficult to effectively, process mass, the defect that current some comprise that the processing mode of biochemical means etc. exists that place area occupied is large, long processing period, energy consumption are high, easily cause secondary pollution, has therefore needed more efficient, rational municipal sludge processing scheme badly.
Summary of the invention
The technical problem to be solved in the present invention is: in order to solve current municipal sludge, with the passing of time pile up contaminate environment, be difficult to again carry out effectively and reasonably the problem of quantification treatment, and a kind of sludge treatment device and technique of efficient, environmental protection are provided, to satisfy the demands.
The technical solution adopted for the present invention to solve the technical problems is: a kind of sludge treatment device, include mud transfer roller, sludge crushing forming machine and sludge drying machine, described sludge crushing forming machine includes mud hopper, in mud hopper, be provided with a pair of broken mud roller and a pair of mud bar from top to bottom and be pressed into forming roll, two broken mud rollers are parallel to each other and surface is formed with interlaced broken mud and props up fork, two broken mud rollers are provided with end the gear being meshed, gear is driven by variable-frequency motor, two mud bars are pressed into forming roll and are parallel to each other and mesh, two mud bars are pressed into forming roll and also with end, the gear being meshed are installed, gear is driven by variable-frequency motor, described sludge drying machine includes mummification chamber and recirculating air heating chamber, top, mummification chamber is provided with hot-wind inlet, nearly bottom position place is provided with recirculating air outlet and supplements wind entrance, bottom is provided with and supplements wind outlet, at the indoor parallel and staggered from top to bottom of mummification, be provided with the stainless (steel) wire belt transfer station that some layers are driven by variable-frequency motor, the transmission end of the stainless (steel) wire belt transfer station of the lowest layer stretches out mummification chamber, recirculating air heating chamber top is provided with hot-blast outlet, bottom is provided with mixes wind entrance, in recirculating air heating chamber, be provided with the heat exchanger being connected with thermal source, the hot-blast outlet of recirculating air heating chamber is communicated with by being provided with the air channel of induced draft fan and waste discharge mouth with the hot-wind inlet of mummification chamber, the recirculating air of mummification chamber exports and supplements wind outlet and by air channel, is communicated with the mixing wind entrance of recirculating air heating chamber bottom respectively, the discharge port of the mud hopper of described sludge crushing forming machine be arranged in the top layer stainless (steel) wire belt transfer station in sludge drying machine mummification chamber transmission top directly over.
Preferably, described mud transfer roller is feed screw.
The gear being meshed that described two broken mud rollers are installed with end and two mud bars be pressed into the gear being meshed that forming roll installs with end by same variable-frequency motor by sprocket chain band unified driving, consistent to guarantee that broken mud roller and mud bar are pressed into forming roll travelling speed.
Say further, the stainless (steel) wire belt transfer station of the indoor setting of described mummification has 7 layers from top to bottom, the outlet of described recirculating air with supplement wind entrance be all in from top to bottom the 5th layer with the 6th layer of stainless (steel) wire belt transfer station between position also divide in both sides, and recirculating air outlet position on the upper side, supplement wind entry position on the lower side.Like this, the outside air that fills into mummification chamber from supplementary wind entrance can carry out emphatically cooling to the good mud of basic mummification the 6th, 7 two-layer stainless (steel) wire belt transfer stations, reclaim heat energy.
The stainless (steel) wire belt transfer station of indoor each layer of described mummification includes stainless steel guipure and transmits crawler belt, and stainless steel guipure integral body is wrapped in and transmits crawler belt appearance.This scheme can reduce the tension force that stainless steel guipure is subject to when transmitting greatly, effectively prevents that stainless steel guipure is pulled off, and guarantees that transport process is more stable, reliable simultaneously.
The stainless (steel) wire belt transfer station of indoor each layer of described mummification by same variable-frequency motor by sprocket chain band unified driving, to guarantee that transfer rate is consistent.
The top indoor in described mummification is provided with arc wind waveguide plate, to guide the downward blow pressure of hot blast that enters top, mummification chamber from recirculating air heating chamber top, improves mummification efficiency.
Preferably, the heat exchanger being connected with thermal source arranging in described recirculating air heating chamber is fin tube type heat exchanger, and in fin tube type heat exchanger, the thermal medium of circulation is high-temperature steam.
In order to prevent the unexpected too high mud generation naked light of smouldering that causes of mummification room temp, at the indoor top of described mummification, be provided with thermometric alarm unit and fire prevention spray equipment.First by thermometric alarm unit, when temperature surpasses set(ting)value, cut off heat input, if control, lost efficacy, the spray equipment of preventing fires starts, spraying cooling or fire extinguishing.
A sludge treatment technique, utilizes above-mentioned sludge treatment device to carry out, and comprises the steps:
A. pending mud first by mud transfer roller constant speed quantitative be delivered in the mud hopper of sludge crushing forming machine, first by broken mud roller, carry out fragmentation, by mud bar compression moulding roll-in, make after numerous strip mud and from mud hopper, to discharge that (mud is pressed into the main benefit that numerous mud bars carry out drying and other treatment to be again: the contact area of being convenient to increase mud and hot gas flow again, flow resistance when reduction hot gas flow penetrates mud, thereby effectively improve mummification efficiency, and, mud after mummification is bar shaped particulate state, can greatly reduce after the dust that produces of transportation storage process),
The transmission top of the top layer stainless (steel) wire belt transfer station that mummification that numerous strip mud of b. constantly discharging from mud hopper drop down onto sludge drying machine is evenly indoor, under the transmission effect of each layer of stainless (steel) wire belt transfer station, be paved with stainless (steel) wire belt transfer station and successively fall along with transmission, simultaneously, under the effect of induced draft fan, 90% the air-flow of discharging from the hot-blast outlet of recirculating air heating chamber enters mummification chamber by air channel, harmless treatment is discharged and done to 10% air-flow by waste discharge mouth, and (dust in the gas of extraction adopts single permeable membrane to hold back, the heat reclaiming during condensation process is used for heating boiler feedwater, the condensed water forming send Sewage Plant to process, remainder of exhaust gas is delivered to boiler combustion), the hot gas flow that enters mummification chamber flows pressure from top to down, mud in each layer of stainless (steel) wire belt transfer station is dried, from recirculating air outlet, discharge and get back to again recirculating air heating chamber again, meanwhile, from supplementing wind entrance, to indoor supplementary 10% the extraneous fresh air of mummification, the mud the most the lower layer of or two-layer stainless (steel) wire belt transfer station is carried out to cooling and energy recovery (preventing the steam of the indoor generation of mummification and the effect that non-condensable gas reaches capacity also), supplementary air is finally from supplementing wind outlet outflow and also entering recirculating air heating chamber, converge with the air-flow of discharging from recirculating air outlet, mixed airflow is discharged from hot-blast outlet again after the heat exchanger heats in recirculating air heating chamber, so circulation, the transmission end of the stainless (steel) wire belt transfer station of the indoor lowest layer of mummification is to the good mud (water ratio has been down to 10%) of the outdoor output mummification of mummification, the mud that mummification is good (water ratio 10%) is used for assisting coal to mix burning generating or heat supply as low calorie fuels.
The invention has the beneficial effects as follows: this sludge treatment device and technique are in the process of processing for municipal sludge, than current some treatment facilities and scheme, there is the remarkable advantages such as lasting processing power is strong, fugitive rate of cycle is high, treatment effect good, non-secondary pollution, environmental protection, stable equipment operation safety, energy consumption low (hot air circulation is used, and saves mass energy), level of automation height.Input-output ratio of the present invention is high, can produce higher social benefit, has the prospect of promoting the use of.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the structural representation (dotted portion is that in perspective, figure, arrow represents wind direction) of sludge treatment device of the present invention.
Fig. 2 is the main TV structure schematic diagram (broken section) of sludge crushing forming machine of the present invention.
Fig. 3 is the side-looking structural representation (dotted portion is perspective) of sludge crushing forming machine.
Fig. 4 is the structural representation of a pair of broken mud roller of sludge crushing forming machine.
Fig. 5 is the structural representation that a pair of mud bar of sludge crushing forming machine is pressed into forming roll.
Fig. 6 is the structural representation (in figure, arrow represents wind direction) of sludge drying machine of the present invention.
In figure: 1. mud transfer roller 2. sludge crushing forming machine 2-1. mud hoppers
The broken mud of the broken mud roller of 2-2. 2-2-1. props up fork 2-3. mud bar and is pressed into forming roll
3. sludge drying machine 3-1. mummification chamber 3-1-1. hot-wind inlet
3-1-2. recirculating air outlet 3-1-3. supplements wind entrance 3-1-4. and supplements wind outlet
3-1-5. stainless (steel) wire belt transfer station 3-1-6. arc wind waveguide plate
3-2. recirculating air heating chamber 3-2-1. hot-blast outlet 3-2-2. mixing wind entrance
3-2-3. heat exchanger 3-3. induced draft fan 3-4. waste discharge mouth
Embodiment
A kind of sludge treatment device, as shown in Figure 1, it includes mud transfer roller 1, sludge crushing forming machine 2 and sludge drying machine 3, as shown in Figures 2 to 5, sludge crushing forming machine 2 includes mud hopper 2-1, in mud hopper 2-1, be provided with a pair of broken mud roller 2-2 and a pair of mud bar from top to bottom and be pressed into forming roll 2-3, two broken mud roller 2-2 are parallel to each other and surface is formed with interlaced broken mud and props up fork 2-2-1, two broken mud roller 2-2 are provided with end the gear being meshed, gear is driven by variable-frequency motor, two mud bars are pressed into forming roll 2-3 and are parallel to each other and mesh, two mud bars are pressed into forming roll 2-3 and also with end, the gear being meshed are installed, gear is driven by variable-frequency motor, as shown in Figure 6, sludge drying machine 3 includes mummification chamber 3-1 and recirculating air heating chamber 3-2, 3-1 top, mummification chamber is provided with hot-wind inlet 3-1-1, nearly bottom position place is provided with recirculating air outlet 3-1-2 and supplementary wind entrance 3-1-3, bottom is provided with and supplements wind outlet 3-1-4, in the 3-1 of mummification chamber, parallel and staggered is provided with the stainless (steel) wire belt transfer station 3-1-5 that some floor are driven by variable-frequency motor from top to bottom, the transmission end of the stainless (steel) wire belt transfer station 3-1-5 of the lowest layer stretches out mummification chamber 3-1, recirculating air heating chamber 3-2 top is provided with hot-blast outlet 3-2-1, bottom is provided with mixes wind entrance 3-2-2, in recirculating air heating chamber 3-2, be provided with the heat exchanger 3-2-3 being connected with thermal source, the hot-blast outlet 3-2-1 of recirculating air heating chamber 3-2 is communicated with by being provided with the air channel of induced draft fan 3-3 and waste discharge mouth 3-4 with the hot-wind inlet 3-1-1 of mummification chamber 3-1, the recirculating air outlet 3-1-2 of mummification chamber 3-1 and supplementary wind outlet 3-1-4 are communicated with the mixing wind entrance 3-2-2 of recirculating air heating chamber 3-2 bottom by air channel respectively, the discharge port of the mud hopper 2-1 of sludge crushing forming machine 2 be arranged in the top layer stainless (steel) wire belt transfer station 3-1-5 of sludge drying machine 3 mummification chamber 3-1 transmission top directly over.
The sludge treatment technique that utilizes above-mentioned sludge treatment device to carry out comprises the steps:
A. pending mud first by mud transfer roller 1 constant speed quantitative be delivered in the mud hopper 2-1 of sludge crushing forming machine 2, first by broken mud roller 2-2, carry out fragmentation, by mud bar, being pressed into forming roll 2-3 is again pressed into after numerous strip mud and from mud hopper 2-1, discharges that (mud is pressed into the main benefit that numerous mud bars carry out drying and other treatment to be again: the contact area of being convenient to increase mud and hot gas flow, flow resistance when reduction hot gas flow penetrates mud, thereby effectively improve mummification efficiency, and, mud after mummification is bar shaped particulate state, can greatly reduce after the dust that produces of transportation storage process),
Numerous strip mud of b. constantly discharging from mud hopper 2-1 drop down onto in sludge drying machine 3 mummification chamber 3-1 the transmission top of the stainless (steel) wire belt transfer station 3-1-5 of top layer evenly, under the transmission effect of each layer of stainless (steel) wire belt transfer station 3-1-5, be paved with stainless (steel) wire belt transfer station 3-1-5 and successively fall along with transmission, simultaneously, under the effect of induced draft fan 3-3, 90% the air-flow of discharging from the hot-blast outlet 3-2-1 of recirculating air heating chamber 3-2 enters mummification chamber 3-1 by air channel, harmless treatment is discharged and done to 10% air-flow by waste discharge mouth 3-4, and (dust in the gas of extraction adopts single permeable membrane to hold back, the heat reclaiming during condensation process is used for heating boiler feedwater, the condensed water forming send Sewage Plant to process, remainder of exhaust gas is delivered to boiler combustion), the hot gas flow that enters mummification chamber 3-1 flows pressure from top to down, mud on each layer of stainless (steel) wire belt transfer station 3-1-5 is dried, from recirculating air outlet 3-1-2, discharge and get back to again recirculating air heating chamber 3-2 again, meanwhile, in from supplementary wind entrance 3-1-3 to mummification chamber 3-1, supplementary 10% extraneous fresh air carries out cooling and energy recovery (preventing the steam of generation in the 3-1 of mummification chamber and the effect that non-condensable gas reaches capacity also) to the mud the most the lower layer of or two-layer stainless (steel) wire belt transfer station 3-1-5, supplementary air is finally from supplementing wind outlet 3-1-4 outflow and also entering recirculating air heating chamber 3-2, converge with the air-flow of discharging from recirculating air outlet 3-1-2, mixed airflow is discharged from hot-blast outlet 3-2-1 again after the heat exchanger 3-2-3 heating in recirculating air heating chamber 3-2, so circulation, in the 3-1 of mummification chamber, the transmission end of the stainless (steel) wire belt transfer station 3-1-5 of the lowest layer is exported the mud that mummification is good (water ratio has been down to 10%) outside the 3-1 of mummification chamber, the mud that mummification is good (water ratio 10%) is used for assisting coal to mix burning generating or heat supply as low calorie fuels.
Above-described embodiment is only for the present invention that explains, but not restriction to rights protection of the present invention, the change of every any unsubstantiality carrying out on the basis of the present invention's essence scheme, all should fall within the scope of protection of the present invention.
Claims (10)
1. a sludge treatment device, it is characterized in that: include mud transfer roller (1), sludge crushing forming machine (2) and sludge drying machine (3), described sludge crushing forming machine (2) includes mud hopper (2-1), in mud hopper (2-1), be provided with a pair of broken mud roller (2-2) from top to bottom and a pair of mud bar is pressed into forming roll (2-3), two broken mud rollers (2-2) are parallel to each other and surface is formed with interlaced broken mud and props up fork (2-2-1), two broken mud rollers (2-2) are provided with end the gear being meshed, gear is driven by variable-frequency motor, two mud bars are pressed into forming roll (2-3) and are parallel to each other and mesh, two mud bars are pressed into forming roll (2-3) and also with end, the gear being meshed are installed, gear is driven by variable-frequency motor, described sludge drying machine (3) includes mummification chamber (3-1) and recirculating air heating chamber (3-2), top, mummification chamber (3-1) is provided with hot-wind inlet (3-1-1), nearly bottom position place is provided with recirculating air outlet (3-1-2) and supplementary wind entrance (3-1-3), bottom is provided with and supplements wind outlet (3-1-4), in mummification chamber (3-1), parallel and staggered is provided with the stainless (steel) wire belt transfer station (3-1-5) that some floor are driven by variable-frequency motor from top to bottom, the transmission end of the stainless (steel) wire belt transfer station (3-1-5) of the lowest layer stretches out mummification chamber (3-1), recirculating air heating chamber (3-2) top is provided with hot-blast outlet (3-2-1), bottom is provided with mixes wind entrance (3-2-2), in recirculating air heating chamber (3-2), be provided with the heat exchanger (3-2-3) being connected with thermal source, the hot-blast outlet (3-2-1) of recirculating air heating chamber (3-2) is communicated with by being provided with the air channel of induced draft fan (3-3) and waste discharge mouth (3-4) with the hot-wind inlet (3-1-1) of mummification chamber (3-1), the recirculating air outlet (3-1-2) of mummification chamber (3-1) and supplementary wind outlet (3-1-4) are communicated with the mixing wind entrance (3-2-2) of recirculating air heating chamber (3-2) bottom by air channel respectively, the discharge port of the mud hopper (2-1) of described sludge crushing forming machine (2) be arranged in the top layer stainless (steel) wire belt transfer station (3-1-5) in sludge drying machine (3) mummification chamber (3-1) transmission top directly over.
2. sludge treatment device according to claim 1, is characterized in that: described mud transfer roller (1) is feed screw.
3. sludge treatment device according to claim 1, is characterized in that: the gear being meshed that described two broken mud rollers (2-2) are installed with end and two mud bars be pressed into the gear being meshed that forming roll (2-3) installs with end by same variable-frequency motor by sprocket chain band unified driving.
4. sludge treatment device according to claim 1, it is characterized in that: the stainless (steel) wire belt transfer station (3-1-5) arranging in described mummification chamber (3-1) has 7 floor from top to bottom, described recirculating air outlet (3-1-2) and supplementary wind entrance (3-1-3) be all in from top to bottom the 5th layer with the 6th layer of stainless (steel) wire belt transfer station (3-1-5) between position also divide in both sides, and recirculating air outlet (3-1-2) position on the upper side, supplements wind entrance (3-1-3) position on the lower side.
5. sludge treatment device according to claim 1, is characterized in that: in described mummification chamber (3-1), the stainless (steel) wire belt transfer station (3-1-5) of each floor includes stainless steel guipure and transmits crawler belt, and stainless steel guipure integral body is wrapped in and transmits crawler belt appearance.
6. sludge treatment device according to claim 1, is characterized in that: in described mummification chamber (3-1) the stainless (steel) wire belt transfer station (3-1-5) of each floor by same variable-frequency motor by sprocket chain band unified driving.
7. sludge treatment device according to claim 1, is characterized in that: the top in described mummification chamber (3-1) is provided with arc wind waveguide plate (3-1-6).
8. sludge treatment device according to claim 1, is characterized in that: the heat exchanger being connected with thermal source (3-2-3) arranging in described recirculating air heating chamber (3-2) is fin tube type heat exchanger.
9. sludge treatment device according to claim 1, is characterized in that: the top in described mummification chamber (3-1) is provided with thermometric alarm unit and fire prevention spray equipment.
10. a sludge treatment technique, utilizes the sludge treatment device described in claim 1 to carry out, and it is characterized in that comprising the steps:
A. pending mud first by mud transfer roller (1) constant speed quantitative be delivered in the mud hopper (2-1) of sludge crushing forming machine (2), first by broken mud roller (2-2), carry out fragmentation, then be pressed into after forming roll (2-3) is pressed into numerous strip mud and discharge from mud hopper (2-1) by mud bar;
Numerous strip mud of b. constantly discharging from mud hopper (2-1) drop down onto the transmission top of the top layer stainless (steel) wire belt transfer station (3-1-5) in the mummification chamber (3-1) of sludge drying machine (3) evenly, under the transmission effect of each layer of stainless (steel) wire belt transfer station (3-1-5), be paved with stainless (steel) wire belt transfer station (3-1-5) and successively fall along with transmission, simultaneously, under the effect of induced draft fan (3-3), 90% the air-flow of discharging from the hot-blast outlet (3-2-1) of recirculating air heating chamber (3-2) enters mummification chamber (3-1) by air channel, harmless treatment is discharged and done to 10% air-flow by waste discharge mouth (3-4), the hot gas flow that enters mummification chamber (3-1) flows pressure from top to down, mud in each layer of stainless (steel) wire belt transfer station (3-1-5) is dried, from recirculating air outlet (3-1-2), discharge and get back to again recirculating air heating chamber (3-2) again, meanwhile, from supplementing wind entrance (3-1-3), to mummification chamber (3-1) interior extraneous fresh air of supplementary 10%, the mud the most the lower layer of or two-layer stainless (steel) wire belt transfer station (3-1-5) is carried out to cooling and energy recovery, supplementary air is finally from supplementing wind outlet (3-1-4) outflow and also entering recirculating air heating chamber (3-2), converge with the air-flow of discharging from recirculating air outlet (3-1-2), mixed airflow is discharged from hot-blast outlet (3-2-1) again after heat exchanger (3-2-3) heating in recirculating air heating chamber (3-2), so circulation, the transmission end of the stainless (steel) wire belt transfer station (3-1-5) of the interior lowest layer in mummification chamber (3-1) is exported the good mud of mummification outside mummification chamber (3-1), the mud that mummification is good is used for assisting coal to mix burning generating or heat supply as low calorie fuels.
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| CN201310716516.1A CN103693829A (en) | 2013-12-23 | 2013-12-23 | Sludge treatment equipment and process |
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| CN201310716516.1A CN103693829A (en) | 2013-12-23 | 2013-12-23 | Sludge treatment equipment and process |
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| CN104129896A (en) * | 2014-07-25 | 2014-11-05 | 华南理工大学 | Heat-pump drying device of sludge |
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| CN105366913A (en) * | 2015-12-07 | 2016-03-02 | 江苏联冠机械有限公司 | Efficient sludge dewatering and drying treatment system |
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| CN107892590A (en) * | 2017-11-30 | 2018-04-10 | 重庆蕊福农食用菌种植有限公司 | Use the method for discarded bacterium bag manufacture organic fertilizer |
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