CN103689020B - A kind of fried potato chips machine - Google Patents
A kind of fried potato chips machine Download PDFInfo
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- CN103689020B CN103689020B CN201410021414.2A CN201410021414A CN103689020B CN 103689020 B CN103689020 B CN 103689020B CN 201410021414 A CN201410021414 A CN 201410021414A CN 103689020 B CN103689020 B CN 103689020B
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- 235000013606 potato chips Nutrition 0.000 title claims abstract description 37
- 235000002595 Solanum tuberosum Nutrition 0.000 claims abstract description 80
- 244000061456 Solanum tuberosum Species 0.000 claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000001035 drying Methods 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims description 50
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000956 alloy Substances 0.000 claims description 8
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 2
- 235000013305 food Nutrition 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 2
- 235000012020 french fries Nutrition 0.000 description 51
- 239000008157 edible vegetable oil Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000003921 oil Substances 0.000 description 6
- 230000002452 interceptive effect Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 235000013410 fast food Nutrition 0.000 description 3
- 230000001143 conditioned effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000013138 pruning Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The invention provides a kind of fried potato chips machine, belong to technical field of food machinery.It solve the inefficient problem of existing fried potato chips machine.This fried potato chips machine, comprise frame, frame is provided with a conveyer belt, this conveyer belt is connected with driving mechanism one, the top of conveyer belt input is vertically provided with feeding-passage, and the below of conveyer belt output is provided with oily cylinder, and feeding-passage is provided with the cutter sweep that block potato can be cut into strip, conveyer belt is provided with the drying unit that can carry out heating, drying to strip potato, is provided with for holding strip potato and carrying out fried supporting grid in oily cylinder.This fried potato chips machine have to potato carry out shaping, dry, the function such as fried, automatically carry out from block potato to fries, efficiency is high.
Description
Technical field
The invention belongs to technical field of food machinery, relate to a kind of fried potato chips machine.
Background technology
French fries are a kind of is raw material with potato, and food fried after being cut into strip, is one of present modal fast food, is popular in all over the world.The figure of French fries all can be seen in the ground such as various fast food chain, cinema, stadium, theater at home, French fries one of necessary article becoming fast food culture undoubtedly.The practice of tradition French fries is that large potato is cleaned peeling, is then cut into roughly 8 and is multiplied by the rectangular of about 8mm, then dry, spilled oil when avoiding fried, get the edible oil burning heat in pot ready, the French fries cut are placed on fried basket power and sink to oil cauldron, treating that French fries explode to golden yellow can pull out.But this kind of method is suitable for family and makes in a small amount, if in merchandising location, its efficiency is too low.
For the problems referred to above, Chinese invention patent application (98114162.5) discloses a kind of fried potato chips machine, it is characterized in that: frame is fixed with recipient, recipient is provided with charging aperture and water inlet, charging aperture connects with charging gear, water inlet connects with waterworks, piston is provided with in recipient, piston mates with screw mandrel, one termination of screw mandrel connects motor through transmission device, hole and cutting knife is provided with in the bottom of recipient, cutting knife connects with motor, pot is provided with below recipient, face, the bottom of a pan is provided with heating member, conveyer is provided with in pot, side is provided with outlet, there is efficiency high, taste is changeable, without the need to preserving the advantages such as fresh potato.But this kind of fried potato chips machine needs first to be cooked by potato, put into recipient and be squeezed into pureed and carry out fried again, but not the direct strip that is cut into by potato popular on the market carries out fried, its mouthfeel is poor, and need prior burned potato, comparatively bother, inefficiency.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of fried potato chips machine, this fried potato chips machine have to potato carry out shaping, dry, the function such as fried, automatically carry out from block potato to fries, efficiency is high.
Object of the present invention realizes by following technical proposal: a kind of fried potato chips machine, comprise frame, it is characterized in that, described frame is provided with a conveyer belt, the driving mechanism one that this conveyer belt and can drive conveyer belt to transmit is connected, the top of described conveyer belt input is vertically provided with feeding-passage, the lower end of this feeding-passage is relative with conveyer belt upper side, upper end is provided with feed tray, the below of described conveyer belt output is provided with the oily cylinder for heating fluid, described feeding-passage is provided with the cutter sweep that block potato can be cut into strip, described conveyer belt is provided with the drying unit that can carry out heating, drying to strip potato, be provided with in described oily cylinder for holding strip potato and carrying out fried supporting grid.
Frame can be set up on the ground, selects sizeable potato in advance, and cleans up, exocuticle of pruning as required; Feed tray is funnel-form, be plugged on feeding-passage, can disassemble, the openings of sizes of feed tray lower end roughly allows a potato to pass through, and equally, the cross-sectional area of feeding-passage also roughly holds a potato, potato after peeling pours feed tray into, potato rolls into feeding-passage gradually, and can certainly manually be put into by potato one by one, potato from top to bottom arranges one by one in feeding-passage; Cutter sweep carries out cutting process to the potato in feeding-passage, makes block potato be cut into strip potato; The potato of strip comes off from feeding-passage gradually and trickles down side on a moving belt, and because conveyer belt is in delivery status, therefore French fries are laid on a moving belt uniformly; French fries are in transport process, and the drying unit on conveyer belt synchronously carries out heating, drying to French fries, and this heating-up temperature is lower, only play drying functions, and French fries can not be cooked, it is surperficial with liquid that French fries are dried the French fries avoiding firm well cutting, low-priced oil after causing entering oily cylinder; When French fries to be dried are sent to output by conveyer belt, drop on the supporting grid in oily cylinder, and carry out fried in supporting grid, supporting grid can set deep-fat frying time as required, and explode well until French fries and depart from edible oil, and filter, fries completes; Whole process is carried out from block potato to fries full-automation, and efficiency is high.
In above-mentioned fried potato chips machine, described cutter sweep comprises one can along the gripper shoe of feeding-passage length direction movement, described gripper shoe is L-type and is horizontally disposed with, the guiding mechanism that can carry out mobile guide to gripper shoe is provided with between described gripper shoe and feeding-passage, the cross section of described feeding-passage is rectangular, two sides that feeding-passage is adjacent offer some cutting grooves all along its length, the medial surface of feeding-passage is provided with some limited blocks that can prevent the block potato in feeding-passage from falling, described gripper shoe is provided with two can stretch into feeding-passage from cutting groove and the cutter group of cutting the block potato in feeding-passage, described frame is also provided with the driving mechanism two that gripper shoe can be driven to move up and down.Gripper shoe is trapped among in two side face edge of feeding-passage, cutting groove on these two sides is evenly distributed, feeding-passage is run through in the upper end of cutting groove, distance often between adjacent two cutting grooves is roughly at 8mm, driving mechanism two drives gripper shoe to move from bottom to top, gripper shoe moves with cutter group and cuts the potato in feeding-passage, and after the potato after cutting departs from feeding-passage gradually, gripper shoe returns to feeding-passage lower end.
In above-mentioned fried potato chips machine, described cutter group comprises two turning cylinders, described gripper shoe is fixed with contiguous block, a described turning cylinder is rotatably connected on contiguous block, described two turning cylinders are perpendicular and be parallel to the side that feeding-passage offers cutting groove respectively, wherein a turning cylinder is higher than another root turning cylinder, described gripper shoe is fixed with two drive motors one, the output shaft of described two drive motors one is connected mutually with two turning cylinder one end respectively, the other end of turning cylinder is all arranged with some circular shear blades, the cutting edge of described blade stretches into cutting groove, on described blade, circumference offers some locating holes, described turning cylinder lateral surface all has the convex edge of an annular, described convex is laterally gone up and is vertically fixed with some alignment pins, alignment pin is through the locating hole of blade, describedly often be equipped with an elastomeric pad between adjacent two blades, described turning cylinder end convolution is connected with setscrew nut, also above-mentioned elastomeric pad is provided with between described setscrew nut and blade.The outer edge of circular shear blade is cutting edge, and cutting edge also can be evenly equipped with sword tooth, and blade sleeve is established on the rotating shaft, and by alignment pin wear locating hole carry out circumference location, but can move axially on the rotating shaft; The quantity of every root turning cylinder cutter is consistent with the quantity of cutting groove on same side, i.e. the corresponding cutting groove of each blade stretch into cutting groove, and drive motors one drives blade to rotate, and gripper shoe drives the cutting of blade moving realization to potato simultaneously; A turning cylinder is higher than another root turning cylinder, and the blade namely on a turning cylinder, higher than the blade on another turning cylinder, is avoided mutually interfering; Often be provided with elastomeric pad between adjacent two blades, the two ends of elastomeric pad compress two blade side respectively, and when blade incision potato, potato ball produces extruding to blade, and blade can regulate by axial float on the rotating shaft, avoids occurring catching phenomenon; Because feeding-passage is run through in the upper end of cutting groove, therefore when blade needs to change, by blade to rising and departing from cutting groove from the top of feeding-passage, spinning off setscrew nut can change blade and elastomeric pad.
In above-mentioned fried potato chips machine, described driving mechanism two comprises a screw mandrel vertically arranged, and described gripper shoe is fixed with a transmission nut, described screw mandrel is threaded through transmission nut, described frame is provided with drive motors two, and the output shaft of this drive motors two is connected mutually with screw mandrel lower end.Gripper shoe offers through hole, transmission nut is directly fixed in through hole, screw mandrel rotates and drives gripper shoe to move up and down under the effect of drive motors two, when needs cut potato, screw mandrel drives gripper shoe to move up, depart from after feeding-passage until strip potato, screw mandrel drives gripper shoe move down and be positioned at bottom feeding-passage, avoids interfering block potato to enter feeding-passage.
In above-mentioned fried potato chips machine, described guiding mechanism comprises two guide rails and two guide pads, described two guide rails are connected on the two sides of feeding-passage along feeding-passage length direction respectively, and described two guide pads are all connected on the supporting plate, and two guide pads are slidably connected in two guide rails respectively.Guide pad and guide rail can move gripper shoe and lead, and gripper shoe is moved up and down, but can not depart from slide rail, make the movement of gripper shoe more steady.
In above-mentioned fried potato chips machine, described drying unit comprises some rectangular supporting networks, this some supporting network is horizontally disposed along conveyer belt length direction, and every block supporting network is all established on a moving belt by four bracing members, when above or below supporting network is positioned at conveyer belt, often the adjacent edge of adjacent two supporting networks is along leaning, can the lectrothermal alloy wire of shed heat when being provided with energising between described supporting network and conveyer belt side, the two relative side of described feeding-passage lower end is all fixed with a baffle plate, this two baffle plate parallels with the length direction of conveyer belt, and the lower edge of two baffle plates and supporting network flush, described two baffle plates all vertically offer bar hole, an adjusting bolt is equipped with along conveyer belt width in described bar hole, described adjusting bolt stretches into from the bar hole of a baffle plate and passes from the bar hole of another baffle plate, traversing through end is connected with nut.Directly trickle down on supporting network after the potato disengaging feeding-passage of strip, the width of supporting network is consistent with the width of conveyer belt, simultaneously when French fries move along with supporting network, below adjusting bolt time, because adjusting bolt is certain to the distance of supporting network, therefore French fries can move flat by adjusting bolt, French fries can be evenly distributed on supporting network, baffle plate can be conditioned bolt at French fries and stir in process and avoid French fries to drop supporting network, when the nut of adjusting bolt unclamps, adjusting bolt can move up and down along the length direction of bar hole, regulate the distance between supporting network and adjusting bolt, namely the thickness of French fries on supporting network is set as required, convenient oven dry, when above or below supporting network is positioned at conveyer belt, often the adjacent edge of adjacent two supporting networks is along leaning, form the supporting surface of a strip, lectrothermal alloy wire is fixed on support bar, the liquid being attached to potato surface can evaporate by its heat distributed, certain lectrothermal alloy wire can carry out temperature adjustment by temperature detect switch (TDS), and the transfer rate of conveyer belt also can regulate, temperature adjustment is carried out according to the quantity of potato on supporting network and oven dry degree, and regulate the transfer rate of conveyer belt, namely drying time is regulated.
In above-mentioned fried potato chips machine, described supporting grid is tubular, the external diameter of this supporting grid is less than the internal diameter of oily cylinder, the both sides, upper edge of described supporting grid are all fixed with a vibrating motor, the center of described supporting grid is vertically fixed with a connecting axle, described frame is fixed with a cylinder, the piston rod end of described cylinder is fixed with a connecting ring, on the medial surface of this connecting ring, circumference offers the link slot of annular, the free end circumference of described connecting axle has the connection convex edge of an annular, described connection convex edge is slidably connected in link slot, described frame is also provided with the driving mechanism three that supporting grid circumference can be driven to rotate.Cylinder is fixed on the top of supporting grid, supporting grid is connected with the piston rod of cylinder by connecting axle, piston rod, connecting ring, link slot, connect convex edge and the equal concentric of connecting axle, can rotate in link slot owing to connecting convex edge, therefore connecting axle can move up and down under the effect of piston rod, under the effect of driving mechanism three, opposing pistons bar rotates simultaneously, when the French fries of drying enter supporting grid, air cylinder driven supporting grid rises and departs from edible oil, driving mechanism three drives supporting grid to rotate, French fries are trickled down uniformly in supporting grid, air cylinder driven supporting grid moves down and makes French fries immerse edible oil, treat that setting-up time rear drive supporting grid departs from edible oil, French fries simultaneously in supporting grid filter automatically, fries completes.
In above-mentioned fried potato chips machine, described driving mechanism three comprises the drive motors three be connected in frame, on described connecting axle, slip cap is provided with a driven pulley one, the medial surface of this driven pulley one offers a spacing breach, lateral surface on described connecting axle has along its length the limit convex edge of a bar shaped, described limit convex is along being slidably connected in spacing breach, described frame is fixed with a connecting rod, the free end of described connecting rod is fixed with one and is horizontally set on supporting plate, above-mentioned driving pulley one downside is resisted against on supporting plate upper side, and connecting axle is through supporting plate, the output shaft of described drive motors three is fixed with drive pulley one, described drive pulley one is connected by belt with driven pulley one.The effect of connecting rod and pallet is to support driven pulley one, because limit convex is along the setting with stopper slot, driven pulley one can drive connecting axle to rotate, simultaneously, when air cylinder driven connecting axle moves, limit convex is along moving in stopper slot, and the rotation of certain connecting axle needs to separate with movement to be carried out, and avoids interfering, driven pulley one is connected by belt with drive pulley one, and driven by drive motors three, drive mechanism is stablized, and efficiency is high.
In above-mentioned fried potato chips machine, described driving mechanism one comprises drive motors four, described frame is rotatably connected to two cylinders, described conveyer belt is set on two cylinders, one of them drum shaft described is to being fixed with driving shaft, the free end of this driving shaft is fixed with driven pulley two, and the output shaft of described drive motors four is fixed with drive pulley two, and described drive pulley two is connected by belt with driven pulley two.Equally, rotated by drive motors four-wheel drive drive pulley two, drive pulley two drives driven pulley two rotation, and then drives conveyer belt, and simple and stable structure, transmission efficiency is high.
In above-mentioned fried potato chips machine, the bottom surface of described oily cylinder is provided with heating plate, and described heating plate is connected with a temperature detect switch (TDS).Heating plate is positioned at bottom oily cylinder, is directly immersed in edible oil, can heat edible oil, and temperature detect switch (TDS) can control the temperature of heating plate, and then controls the temperature of edible oil as required.
Compared with prior art, this fried potato chips machine has the following advantages:
1, because cutter sweep can carry out cutting process to the potato in feeding-passage, block potato is made to be cut into strip potato, French fries are in transport process, drying unit on conveyer belt synchronously carries out heating, drying to French fries, French fries to be dried drop on the supporting grid in oily cylinder, and carry out fried in supporting grid, whole process is carried out from block potato to fries full-automation, and efficiency is high.
2, because blade sleeve is established on the rotating shaft, can disassemble, be convenient for changing maintenance, be provided with elastomeric pad, therefore, it is possible to avoid occurring catching phenomenon between blade simultaneously.
3, because this fried potato chips machine is provided with drying unit, the liquid being attached to potato surface can evaporate by its heat distributed, therefore, it is possible to there is spilled oil when avoiding French fries to enter high-temperature edible oil.
4, because baffle plate is provided with the adjusting bolt that can regulate height, therefore, it is possible to moved flat by the French fries on supporting network, the thickness of its French fries can control as required, and French fries are more easily dried.
Accompanying drawing explanation
Fig. 1 is the perspective view figure of this fried potato chips machine.
Fig. 2 is the structure front view of this fried potato chips machine.
Fig. 3 is the schematic enlarged-scale view at A place in Fig. 1.
Fig. 4 is the schematic enlarged-scale view at B place in Fig. 2.
Fig. 5 is the perspective view of cutter group.
Fig. 6 is the schematic enlarged-scale view at C place in Fig. 1.
Fig. 7 is the schematic enlarged-scale view at D place in Fig. 1.
Fig. 8 is the partial structurtes sectional view of fried potato chips machine.
Fig. 9 is the partial structurtes sectional view of this fried potato chips machine.
In figure, 1, frame; 11, feeding-passage; 111, cutting groove; 112, feed tray; 2, conveyer belt; 3, oily cylinder; 31, heating plate; 4, cutter sweep; 41, cutter group; 411, turning cylinder; 412, blade; 413, contiguous block; 414, convex edge; 415, locating hole; 416, alignment pin; 417, elastomeric pad; 418, setscrew nut; 419, drive motors one; 42, guiding mechanism; 421, guide rail; 422, guide pad; 43, driving mechanism two; 431, drive motors two; 432, screw mandrel; 433, transmission nut; 44, gripper shoe; 5, supporting grid; 51, vibrating motor; 52, connecting axle; 521, convex edge is connected; 53, cylinder; 531, connecting ring; 532, link slot; 54, driving mechanism three; 541, drive motors three; 542, drive pulley one; 543, driven pulley one; 544, spacing breach; 545, limit convex edge; 546, connecting rod; 547, supporting plate; 6, drying unit; 61, supporting network; 62, lectrothermal alloy wire; 63, support bar; 64, baffle plate; 641, bar hole; 65, adjusting bolt; 7, driving mechanism one; 71, drive motors four; 72, drive pulley two; 73, driven pulley two; 74, cylinder; 75, driving shaft.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figure 1, shown in Fig. 2, a kind of fried potato chips machine, comprises frame 1, and frame 1 can be set up on the ground, and frame 1 is provided with a conveyer belt 2, and this conveyer belt 2 is connected with a driving mechanism 1, and driving mechanism 1 can drive conveyer belt 2 to transmit.The top of conveyer belt 2 input is vertically provided with feeding-passage 11, the lower end of this feeding-passage 11 is relative with conveyer belt 2 upper side, and upper end is provided with feed tray 112, and the below of conveyer belt 2 output is provided with oily cylinder 3, this oily cylinder 3 for holding edible oil, and heats edible oil.Feeding-passage 11 is provided with cutter sweep 4, block potato can be cut into strip by this cutter sweep 4, conveyer belt 2 is provided with drying unit 6, and this drying unit 6 can carry out heating, drying to strip potato, is provided with for holding strip potato and carrying out fried supporting grid 5 in oily cylinder 3.Select sizeable potato in advance during operation, and clean up, exocuticle of pruning as required; Feed tray 112 is in funnel-form, be plugged on feeding-passage 11, can disassemble, the openings of sizes of feed tray 112 lower end roughly allows a potato to pass through, and equally, the cross-sectional area of feeding-passage 11 also roughly holds a potato, potato after peeling pours feed tray 112 into, potato rolls into feeding-passage 11 gradually, can certainly manually be put into by potato one by one, and potato from top to bottom arranges one by one in feeding-passage 11; Potato in cutter sweep 4 pairs of feeding-passages 11 carries out cutting process, makes block potato be cut into strip potato; The potato of strip comes off from feeding-passage 11 gradually and trickles down side on conveyor belt 2, and because conveyer belt 2 is in delivery status, therefore French fries are laid on conveyor belt 2 uniformly; French fries are in transport process, and the drying unit 6 on conveyer belt 2 synchronously carries out heating, drying to French fries, and this heating-up temperature is lower, only play drying functions, and French fries can not be cooked, it is surperficial with liquid that French fries are dried the French fries avoiding firm well cutting, causes entering the rear low-priced oil of oily cylinder 3; When French fries to be dried are sent to output by conveyer belt 2, drop on the supporting grid 5 in oily cylinder 3, and carry out fried in supporting grid 5, supporting grid 5 can set deep-fat frying time as required, explode well until French fries and depart from edible oil, and filter, fries completes; Whole process is carried out from block potato to fries full-automation, and efficiency is high.
Specifically, shown in composition graphs 3, cutter sweep 4 comprises one can along the gripper shoe 44 of feeding-passage 11 length direction movement, gripper shoe 44 is L-type and is horizontally disposed with, gripper shoe 44 is trapped among in two side face edge of feeding-passage 11, the guiding mechanism 42 that can carry out mobile guide to gripper shoe 44 is provided with between gripper shoe 44 and feeding-passage 11, the cross section of feeding-passage 11 is rectangular, two sides that feeding-passage 11 is adjacent offer some cutting grooves 111 all along its length, cutting groove 111 is evenly distributed, feeding-passage 11 is run through in the upper end of cutting groove 111, distance often between adjacent two cutting grooves 111 is roughly at 8mm, the medial surface of feeding-passage 11 is provided with some limited blocks that can prevent the block potato in feeding-passage 11 from falling, gripper shoe 44 is provided with two can stretch into feeding-passage 11 from cutting groove 111 and the cutter group 41 of cutting the block potato in feeding-passage 11, frame 1 is also provided with the driving mechanism 2 43 that gripper shoe 44 can be driven to move up and down, driving mechanism 2 43 drives gripper shoe 44 to move from bottom to top, gripper shoe 44 moves with cutter group 41 and cuts the potato in feeding-passage 11, after potato after cutting departs from feeding-passage 11 gradually, gripper shoe 44 returns to feeding-passage 11 lower end.
Composition graphs 4, shown in Fig. 5, cutter group 41 comprises two turning cylinders 411, gripper shoe 44 is fixed with contiguous block 413, one turning cylinder 411 is rotatably connected on contiguous block 413, two turning cylinders 411 are perpendicular and be parallel to the side that feeding-passage 11 offers cutting groove 111 respectively, wherein a turning cylinder 411 is higher than another root turning cylinder 411, gripper shoe 44 is fixed with two drive motors 1, the output shaft of two drive motors 1 is connected mutually with two turning cylinder 411 one end respectively, the other end of turning cylinder 411 is all arranged with some circular shear blades 412, the outer edge of circular shear blade 412 is cutting edge, cutting edge is also evenly equipped with sword tooth, the cutting edge of blade 412 stretches into cutting groove 111, the quantity of every root turning cylinder 411 cutter 412 is consistent with the quantity of cutting groove on same side 111, the i.e. corresponding cutting groove 111 of each blade 412 stretch into cutting groove 111, drive motors 1 drives blade 412 to rotate, gripper shoe 44 drives blade 412 to move the cutting realized potato simultaneously.On blade 412, circumference offers some locating holes 415, turning cylinder 411 lateral surface all has the convex of an annular along 414, convex is along 414 sides being vertically fixed with some alignment pins 416, alignment pin 416 is through the locating hole 415 of blade 412, wear locating hole 415 by alignment pin 416 and carry out circumference location, but can move axially on turning cylinder 411, often be equipped with an elastomeric pad 417 between adjacent two blades 412, the two ends of elastomeric pad 417 compress two blade 412 sides respectively, when potato cut by blade 412, potato ball produces extruding to blade 412, blade 412 can regulate by axial float on turning cylinder 411, avoid occurring catching phenomenon.Turning cylinder 411 end convolution is connected with setscrew nut 418, also elastomeric pad 417 is provided with between setscrew nut 418 and blade 412, feeding-passage 11 is run through in upper end due to cutting groove 111, therefore when blade 412 needs to change, by blade 412 to rising and departing from cutting groove 111 from the top of feeding-passage 11, spinning off setscrew nut 418 can change blade 412 and elastomeric pad 417.
Driving mechanism 2 43 comprises a screw mandrel 432 vertically arranged, gripper shoe 44 is fixed with a transmission nut 433, gripper shoe 44 offers through hole, transmission nut 433 is directly fixed in through hole, screw mandrel 432 is threaded through transmission nut 433, frame 1 is provided with drive motors 2 431, the output shaft of this drive motors 2 431 is connected mutually with screw mandrel 432 lower end, screw mandrel 432 rotates and drives gripper shoe 44 to move up and down under the effect of drive motors 2 431, when needs cut potato, screw mandrel 432 drives gripper shoe 44 to move up, depart from after feeding-passage 11 until strip potato, screw mandrel 432 drives gripper shoe 44 to move down and is positioned at bottom feeding-passage 11, avoid interfering block potato to enter feeding-passage 11.Guiding mechanism 42 comprises two guide rail 421 and two guide pads 422, two guide rails 421 are connected on the two sides of feeding-passage 11 along feeding-passage 11 length direction respectively, two guide pads 422 are all connected in gripper shoe 44, and two guide pads 422 are slidably connected in two guide rails 421 respectively, guide pad 422 and guide rail 421 can move gripper shoe 44 and lead, gripper shoe 44 can be moved up and down, but can not slide rail be departed from, make the movement of gripper shoe 44 more steady.
Composition graphs 6, Fig. 7, shown in Fig. 8, drying unit 6 comprises some rectangular supporting networks 61, this some supporting network 61 is horizontally disposed along conveyer belt 2 length direction, and every block supporting network 61 all sets up on conveyor belt 2 by four support bars 63, directly trickle down on supporting network 61 after the potato disengaging feeding-passage 11 of strip, the width of supporting network 61 is consistent with the width of conveyer belt 2, the two relative side of feeding-passage 11 lower end is all fixed with a baffle plate 64, this two baffle plate 64 parallels with the length direction of conveyer belt 2, and the lower edge of two baffle plates 64 and supporting network 61 flush, two baffle plates 64 all vertically offer bar hole 641, an adjusting bolt 65 is equipped with along conveyer belt 2 width in bar hole 641, adjusting bolt 65 stretches into from the bar hole 641 of a baffle plate 64 and passes from the bar hole 641 of another baffle plate 64, traversing through end is connected with nut.Directly trickle down on supporting network 61 after the potato disengaging feeding-passage 11 of strip, the width of supporting network 61 is consistent with the width of conveyer belt 2, simultaneously when French fries move along with supporting network 61, below adjusting bolt 65 time, because adjusting bolt 65 is certain to the distance of supporting network 61, therefore French fries can move flat by adjusting bolt 65, make French fries can be evenly distributed on supporting network 61, baffle plate 64 can be conditioned bolt 65 at French fries and stir in process and avoid French fries to drop supporting network 61, when the nut of adjusting bolt 65 unclamps, adjusting bolt 65 can move up and down along the length direction of bar hole 641, regulate the distance between supporting network 61 and adjusting bolt 65, namely the thickness of French fries on supporting network 61 is set as required, convenient oven dry, when above or below supporting network 61 is positioned at conveyer belt 2, often the adjacent edge of adjacent two supporting networks 61 is along leaning, form the supporting surface of a strip, can the lectrothermal alloy wire 62 of shed heat when being provided with energising between supporting network 61 and conveyer belt 2 side, lectrothermal alloy wire 62 is fixed on support bar 63, the liquid being attached to potato surface can evaporate by its heat distributed, certain lectrothermal alloy wire 62 can carry out temperature adjustment by temperature detect switch (TDS), and the transfer rate of conveyer belt 2 also can regulate, temperature adjustment is carried out according to the quantity of potato on supporting network 61 and oven dry degree, and regulate the transfer rate of conveyer belt 2, namely drying time is regulated.
Shown in composition graphs 9, supporting grid 5 is in tubular, the external diameter of this supporting grid 5 is less than the internal diameter of oily cylinder 3, the both sides, upper edge of supporting grid 5 are all fixed with a vibrating motor 51, vibrating motor 51 can vibrate when French fries carry out fried, French fries are avoided to stick together on supporting grid 5, the center of supporting grid 5 is vertically fixed with a connecting axle 52, frame 1 is fixed with a cylinder 53, the piston rod end of cylinder 53 is fixed with a connecting ring 531, on the medial surface of this connecting ring 531, circumference offers the link slot 532 of annular, the free end circumference of connecting axle 52 has the connection convex edge 521 of an annular, connecting convex edge 521 is slidably connected in link slot 532, frame 1 is also provided with the driving mechanism 3 54 that supporting grid 5 circumference can be driven to rotate, cylinder 53 is fixed on the top of supporting grid 5, supporting grid 5 is connected by the piston rod of connecting axle 52 with cylinder 53, piston rod, connecting ring 531, link slot 532, connect convex edge 521 and connecting axle 52 all concentrics, can rotate in link slot 532 owing to connecting convex edge 521, therefore connecting axle 52 can move up and down under the effect of piston rod, under the effect of driving mechanism 3 54, opposing pistons bar rotates simultaneously, when the French fries of drying enter supporting grid 5, cylinder 53 drives supporting grid 5 rise and depart from edible oil, driving mechanism 3 54 drives supporting grid 5 to rotate, French fries are trickled down uniformly in supporting grid 5, cylinder 53 drives supporting grid 5 to move down and makes French fries immerse edible oil, treat that setting-up time rear drive supporting grid 5 departs from edible oil, French fries simultaneously in supporting grid 5 filter automatically, fries completes.The bottom surface of oil cylinder 3 is provided with heating plate 31, and heating plate 31 is connected with a temperature detect switch (TDS), and heating plate 31 is positioned at bottom oily cylinder 3, directly be immersed in edible oil, can heat edible oil, temperature detect switch (TDS) can control the temperature of heating plate 31, and then controls the temperature of edible oil as required.
Driving mechanism 3 54 comprises the drive motors 3 541 be connected in frame 1, on connecting axle 52, slip cap is provided with a driven pulley 1, the medial surface of this driven pulley 1 offers a spacing breach 544, lateral surface on connecting axle 52 has along its length the limit convex of a bar shaped along 545, limit convex is slidably connected in spacing breach 544 along 545, due to limit convex along 545 with the setting of stopper slot, driven pulley 1 can drive connecting axle 52 to rotate, simultaneously, when cylinder 53 drives connecting axle 52 to move, limit convex can move along 545 in stopper slot, the rotation of certain connecting axle 52 needs to separate with movement to be carried out, avoid interfering.Frame 1 is fixed with a connecting rod 546, the free end of connecting rod 546 is fixed with one and is horizontally set on supporting plate 547, connecting axle 52 is through supporting plate 547, driving pulley one downside is resisted against on supporting plate 547 upper side, connecting rod 546 is to support driven pulley 1 with the effect of pallet, the output shaft of drive motors 3 541 is fixed with drive pulley 1, drive pulley 1 is connected by belt with driven pulley 1, and driven by drive motors 3 541, drive mechanism is stablized, and efficiency is high.
Driving mechanism 1 comprises drive motors 4 71, frame 1 is rotatably connected to two cylinders 74, conveyer belt 2 is set on two cylinders 74, one of them cylinder 74 is axially fixed with driving shaft 75, the free end of this driving shaft 75 is fixed with driven pulley 2 73, the output shaft of drive motors 4 71 is fixed with drive pulley 2 72, drive pulley 2 72 is connected by belt with driven pulley 2 73, equally, drive pulley 2 72 is driven to rotate by drive motors 4 71, drive pulley 2 72 drives driven pulley 2 73 to rotate, and then drive conveyer belt 2 to move, simple and stable structure, transmission efficiency is high.
Claims (9)
1. a fried potato chips machine, comprise frame (1), it is characterized in that, described frame (1) is provided with a conveyer belt (2), the driving mechanism one (7) that this conveyer belt (2) and can drive conveyer belt (2) to transmit is connected, the top of described conveyer belt (2) input is vertically provided with feeding-passage (11), the lower end of this feeding-passage (11) is relative with conveyer belt (2) upper side, upper end is provided with feed tray (112), the below of described conveyer belt (2) output is provided with the oily cylinder (3) for heating fluid, described feeding-passage (11) is provided with the cutter sweep (4) that block potato can be cut into strip, described conveyer belt (2) is provided with the drying unit (6) that can carry out heating, drying to strip potato, be provided with for holding strip potato and carrying out fried supporting grid (5) in described oily cylinder (3), described cutter sweep (4) comprises one can along the gripper shoe (44) of feeding-passage (11) length direction movement, described gripper shoe (44) is in L-type and be horizontally disposed with, the guiding mechanism (42) that can carry out mobile guide to gripper shoe (44) is provided with between described gripper shoe (44) and feeding-passage (11), the cross section of described feeding-passage (11) is rectangular, two sides that feeding-passage (11) is adjacent offer some cutting grooves (111) all along its length, the medial surface of feeding-passage (11) is provided with some limited blocks that can prevent the block potato in feeding-passage (11) from falling, described gripper shoe (44) is provided with two can stretch into feeding-passage (11) from cutting groove (111) and the cutter group (41) of cutting the block potato in feeding-passage (11), described frame (1) is also provided with the driving mechanism two (43) that gripper shoe (44) can be driven to move up and down.
2. fried potato chips machine according to claim 1, it is characterized in that, described cutter group (41) comprises two turning cylinders (411), described gripper shoe (44) is fixed with contiguous block (413), wherein a turning cylinder (411) is rotatably connected on contiguous block (413), described two turning cylinders (411) are perpendicular and be parallel to the side that feeding-passage (11) offers cutting groove (111) respectively, wherein a turning cylinder (411) is higher than another root turning cylinder (411), described gripper shoe (44) is fixed with two drive motors one (419), the output shaft of described two drive motors one (419) is connected mutually with two turning cylinders (411) one end respectively, the other end of turning cylinder (411) is all arranged with some circular shear blades (412), the cutting edge of described blade (412) stretches into cutting groove (111), the upper circumference of described blade (412) offers some locating holes (415), described turning cylinder (411) lateral surface all has the convex of an annular along (414), described convex is vertically fixed with some alignment pins (416) on (414) side, alignment pin (416) is through the locating hole (415) of blade (412), often be equipped with an elastomeric pad (417) between adjacent two blades (412), described turning cylinder (411) end convolution is connected with setscrew nut (418), also above-mentioned elastomeric pad (417) is provided with between described setscrew nut (418) and blade (412).
3. fried potato chips machine according to claim 2, it is characterized in that, described driving mechanism two (43) comprises a screw mandrel (432) vertically arranged, described gripper shoe (44) is fixed with a transmission nut (433), described screw mandrel (432) is threaded through transmission nut (433), described frame (1) is provided with drive motors two (431), and the output shaft of this drive motors two (431) is connected mutually with screw mandrel (432) lower end.
4. fried potato chips machine according to claim 3, it is characterized in that, described guiding mechanism (42) comprises two guide rails (421) and two guide pads (422), described two guide rails (421) are connected on the two sides of feeding-passage (11) along feeding-passage (11) length direction respectively, described two guide pads (422) are all connected in gripper shoe (44), and two guide pads (422) are slidably connected in two guide rails (421) respectively.
5. fried potato chips machine according to claim 1, it is characterized in that, described drying unit (6) comprises some rectangular supporting networks (61), some supporting networks (61) are horizontally disposed along conveyer belt (2) length direction, and every block supporting network (61) is all erected on conveyer belt (2) by four support bars (63), when above or below supporting network (61) is positioned at conveyer belt (2), often the adjacent edge of adjacent two supporting networks (61) is along leaning, can the lectrothermal alloy wire (62) of shed heat when being provided with energising between described supporting network (61) and conveyer belt (2) side, the two relative side of described feeding-passage (11) lower end is all fixed with a baffle plate (64), two baffle plates (64) parallel with the length direction of conveyer belt (2), and the lower edge of two baffle plates (64) and supporting network (61) flush, described two baffle plates (64) all vertically offer bar hole (641), an adjusting bolt (65) is equipped with along conveyer belt (2) width in described bar hole (641), described adjusting bolt (65) stretches into from the bar hole (641) of a baffle plate (64) and passes from the bar hole (641) of another baffle plate (64), traversing through end is connected with nut.
6. the fried potato chips machine according to claim 4 or 5, it is characterized in that, described supporting grid (5) is in tubular, the external diameter of this supporting grid (5) is less than the internal diameter of oily cylinder (3), the both sides, upper edge of described supporting grid (5) are all fixed with a vibrating motor (51), the center of described supporting grid (5) is vertically fixed with a connecting axle (52), described frame (1) is fixed with a cylinder (53), the piston rod end of described cylinder (53) is fixed with a connecting ring (531), on the medial surface of this connecting ring (531), circumference offers the link slot (532) of annular, the free end circumference of described connecting axle (52) has the connection convex edge (521) of an annular, described connection convex edge (521) is slidably connected in link slot (532), described frame (1) is also provided with the driving mechanism three (54) that supporting grid (5) circumference can be driven to rotate.
7. fried potato chips machine according to claim 6, it is characterized in that, described driving mechanism three (54) comprises the drive motors three (541) be connected in frame (1), the upper slip cap of described connecting axle (52) is provided with a driven pulley one (543), the medial surface of this driven pulley one (543) offers a spacing breach (544), lateral surface on described connecting axle (52) has along its length the limit convex of a bar shaped along (545), described limit convex is slidably connected in spacing breach (544) along (545), described frame (1) is fixed with a connecting rod (546), the free end of described connecting rod (546) is fixed with one and is horizontally set on supporting plate (547), above-mentioned driven pulley one (543) downside is resisted against on supporting plate (547) upper side, and connecting axle (52) is through supporting plate (547), the output shaft of described drive motors three (541) is fixed with drive pulley one (542), described drive pulley one (542) is connected by belt with driven pulley one (543).
8. fried potato chips machine according to claim 1, it is characterized in that, described driving mechanism one (7) comprises drive motors four (71), described frame (1) is rotatably connected to two cylinders (74), described conveyer belt (2) is set on two cylinders (74), one of them cylinder (74) is axially fixed with driving shaft (75), the free end of this driving shaft (75) is fixed with driven pulley two (73), the output shaft of described drive motors four (71) is fixed with drive pulley two (72), described drive pulley two (72) is connected by belt with driven pulley two (73).
9. fried potato chips machine according to claim 1, is characterized in that, the bottom surface of described oily cylinder (3) is provided with heating plate (31), and described heating plate (31) is connected with a temperature detect switch (TDS).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410021414.2A CN103689020B (en) | 2014-01-17 | 2014-01-17 | A kind of fried potato chips machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410021414.2A CN103689020B (en) | 2014-01-17 | 2014-01-17 | A kind of fried potato chips machine |
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| CN103689020A CN103689020A (en) | 2014-04-02 |
| CN103689020B true CN103689020B (en) | 2015-12-09 |
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Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105595268A (en) * | 2014-04-10 | 2016-05-25 | 王辉 | Novel equipment for producing potato chips |
| CN104116015B (en) * | 2014-07-30 | 2016-08-31 | 铜仁市万山区瑞丰绿色食品有限公司 | One potato seed class processing unit (plant) |
| CN105495472B (en) * | 2016-01-01 | 2023-08-08 | 西昌学院 | Preparation method and device of fried potato strips |
| CN107186290B (en) * | 2017-06-27 | 2023-05-30 | 厦门鑫朋工贸有限公司 | Automatic production line for tapping of pipe joint |
| CN108115927B (en) * | 2017-12-17 | 2021-01-12 | 圣大管业科技股份有限公司 | Novel processing system of PVC tubular product |
| CN109620005B (en) * | 2018-12-18 | 2024-05-31 | 南京欧新卓能源科技有限公司 | Banana chip frying machine |
| CN109699696B (en) * | 2019-02-20 | 2021-05-07 | 连云港紫川食品有限公司 | Food frying equipment |
| CN110625631A (en) * | 2019-11-12 | 2019-12-31 | 长春大学 | Intelligent potato chip frying robot |
| CN112403098B (en) * | 2020-10-28 | 2022-04-29 | 山东百特福农业科技有限公司 | Continuous production line for fried peanuts |
| CN112868682A (en) * | 2021-02-05 | 2021-06-01 | 刘龙龙 | Baking device with automatic feeding mechanism |
| CN113729188A (en) * | 2021-09-08 | 2021-12-03 | 乐陵希森马铃薯产业集团有限公司 | Potato chip forming all-in-one machine |
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| US3935322A (en) * | 1973-04-27 | 1976-01-27 | General Mills, Inc. | Chip separating from a fried ribbon |
| US4761294A (en) * | 1985-08-20 | 1988-08-02 | J. R. Simplot Company | Process for preparing parfried and frozen potato strips |
| DE69841727D1 (en) * | 1997-11-12 | 2010-07-29 | Chippery Inc A Delaware Compan | Cutting device for preparing potatoes |
| CN1192712C (en) * | 1998-07-17 | 2005-03-16 | 大连经济技术开发区新源货运代理有限公司 | Full automatic fried potato chips machine |
| US7207263B2 (en) * | 2003-01-21 | 2007-04-24 | Frito-Lay North America, Inc. | Single mold form fryer with product centering elements |
| WO2008141393A2 (en) * | 2007-05-23 | 2008-11-27 | The Hot Chips Company | Cooking apparatus |
| US8148668B2 (en) * | 2008-11-03 | 2012-04-03 | Frito-Lay North America, Inc. | Oil stripping fryer unit |
| CN102258067B (en) * | 2010-05-24 | 2015-11-25 | 热能与控制有限公司 | The fried potato chips machine of vertical flowing |
| US20120088019A1 (en) * | 2010-10-07 | 2012-04-12 | Frito-Lay North America, Inc. | System, method and apparatus for lowering acrylamide level in a baked food product |
| CN102524717A (en) * | 2011-12-31 | 2012-07-04 | 杭州秀山美地农业科技有限公司 | Roller-type potato chip machine |
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