CN103683097B - Construction work platform special for carbon fiber guide line - Google Patents
Construction work platform special for carbon fiber guide line Download PDFInfo
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- CN103683097B CN103683097B CN201310623501.0A CN201310623501A CN103683097B CN 103683097 B CN103683097 B CN 103683097B CN 201310623501 A CN201310623501 A CN 201310623501A CN 103683097 B CN103683097 B CN 103683097B
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- carbon fiber
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- fiber guide
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 26
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 26
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 238000010276 construction Methods 0.000 title claims abstract description 22
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 230000008520 organization Effects 0.000 claims 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 12
- 239000004020 conductor Substances 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
本发明公开了一种碳纤维导线专用施工作业平台,包括底座和设置在所述底座上的放线架和接线平台,所述放线架包括与所述底座铰接的支撑架和分别与所述支撑架和所述底座铰接的液压伸缩机构,所述接线平台包括机械手、液压切割机构和压紧机构,所述机械手、液压切割机构和压紧机构均与设置在所述接线平台内的控制机构连接。机械化作业,比人员手工作业更加精准,可靠性更高,极大地提高了作业效率和质量,实现了机器人作业的功能;本发明实现了机械化作业,效率更高、可靠性更强、人力投入更少,前景广阔。
The invention discloses a special construction operation platform for carbon fiber wires, which comprises a base, a pay-off frame and a wiring platform arranged on the base, and the pay-off frame includes a support frame hinged with the base and respectively connected to the support A hydraulic telescopic mechanism hinged between the frame and the base, the wiring platform includes a manipulator, a hydraulic cutting mechanism and a pressing mechanism, and the manipulator, hydraulic cutting mechanism and pressing mechanism are all connected to the control mechanism arranged in the wiring platform . Mechanized operation is more accurate and reliable than manual operation by personnel, which greatly improves the operation efficiency and quality, and realizes the function of robot operation; the invention realizes mechanized operation, which has higher efficiency, stronger reliability, and less human input. Few, bright prospects.
Description
技术领域 technical field
本发明涉及电力碳纤维导线施工装备技术领域,尤其涉及一种碳纤维导线专用施工作业平台。 The invention relates to the technical field of electric carbon fiber conductor construction equipment, in particular to a special construction work platform for carbon fiber conductors.
背景技术 Background technique
由于传统的钢芯铝导线在电力传输过程受温度影响较大,容易产生弧垂,严重影响到电网的传输能力,而碳纤维导线作为一种全新结构的节能型增容导线,以其低弧垂、质轻、输电损失少、耐腐蚀等优点解决了架空输电领域存在的各项技术瓶颈,成为未来架空导线的发展趋势,而市场上现在却缺少与其配套的专用施工装备,造成碳纤维导线施工质量差、施工效率低下。 Because the traditional steel-cored aluminum conductor is greatly affected by temperature during power transmission, it is prone to sag, which seriously affects the transmission capacity of the power grid. , light weight, less transmission loss, corrosion resistance and other advantages solve various technical bottlenecks in the field of overhead transmission, and become the development trend of overhead conductors in the future. Poor and low construction efficiency.
发明内容 Contents of the invention
本发明的目的是旨在提供一种碳纤维导线专用施工作业平台,可有效提高碳纤维导线的施工作业效率和施工质量。 The object of the present invention is to provide a special construction operation platform for carbon fiber conductors, which can effectively improve the construction efficiency and construction quality of carbon fiber conductors.
为实现本发明的目的所采用的技术方案是:一种碳纤维导线专用施工作业平台,包括底座和设置在所述底座上的放线架和接线平台,所述放线架包括与所述底座铰接的支撑架和分别与所述支撑架和所述底座铰接的液压伸缩机构,所述接线平台包括机械手、液压切割机构和压紧机构,所述机械手、液压切割机构和压紧机构均与设置在所述接线平台内的控制机构连接。 The technical solution adopted to achieve the purpose of the present invention is: a special construction work platform for carbon fiber wires, including a base and a pay-off frame and a wiring platform arranged on the base, and the pay-off frame includes a joint hinged to the base. The support frame and the hydraulic telescopic mechanism respectively hinged with the support frame and the base, the wiring platform includes a manipulator, a hydraulic cutting mechanism and a pressing mechanism, and the manipulator, hydraulic cutting mechanism and pressing mechanism are all connected to the The wiring platform is connected to the control mechanism.
所述底座为移动式底座。 The base is a mobile base.
所述底座设置有与所述放线架相匹配的凹槽。 The base is provided with a groove matching the pay-off frame.
所述底座设置液压伸缩机构安置槽,所述液压伸缩机构的伸缩杆与支撑架铰接,基座设置在所述安置槽内。 The base is provided with a hydraulic telescopic mechanism placement groove, the telescopic rod of the hydraulic telescopic mechanism is hinged to the support frame, and the base is arranged in the placement groove.
所述支撑架顶端设置有转轴固定件。 The top of the support frame is provided with a rotating shaft fixing piece.
所述转轴固定件包括与所述支撑架连接的下轴槽和设置在所述下轴槽上的上轴槽,所述上轴槽与所述下轴槽通过连接件连接。 The rotating shaft fixing member includes a lower shaft slot connected with the support frame and an upper shaft slot arranged on the lower shaft slot, and the upper shaft slot is connected with the lower shaft slot through a connecting piece.
所述连接件为闭合塔扣。 The connecting piece is a closed tower buckle.
所述机械手通过滑槽或滑轨设置在所述接线平台上。 The manipulator is arranged on the wiring platform through a chute or a slide rail.
所述控制机构包括控制电机和控制器。 The control mechanism includes a control motor and a controller.
所述控制器通过控制线路与设置在所述拉线平台上的控制面板连接。 The controller is connected with the control panel arranged on the pulling wire platform through a control line.
所述控制器通过无线信号与摇控器连接。 The controller is connected with the remote controller through wireless signals.
本发明的碳纤维导线专用施工作业平台,通过在底座上设置放线架和接线平台,有效地将放线和接线工作集成在一个平台,减少了在野外放线时的占地面积,减少了对粮田农作物的损毁,避免了不必要的经济损失;放线架通过液压伸缩机构进行升降调节,实现放线轮的抬起与放下,安全简便;接线平台通过机械手稳定控制导线及连接线夹,通过液压切割机构实现对导线的切割,并通过压紧机构实现连接线夹的压紧,保障碳纤维导线的可靠连接,所述连接线夹可以采用申请人同日申请的碳纤维导线专用的耐压线夹。通过在接线平台内设置控制机构,从而有效地控制机械手、液压切割机构和压紧机构动作,实现碳纤维导线的接线工作,一个人即可完成接线工作,与传统多人相配合接线相比,一方面极大地提高了作业效率,另一方便极大地节约了人力资源的投入,有效地降低了作业成本。底座采用移动式,极大地方便了作业平台的转移;通过在底座上设置与放线架相匹配的凹槽,在放线架不使用的时候,可以将放线架收藏在凹槽内,提高作业平台的有效利用空间;通过在底座上设置液压伸缩机构的安置槽,一方面方便固定液压伸缩机构,另一方面,可以通过设置多个安置槽,通过调节液压机构设置于不同的安置槽内调节放线架的最大高度。通过在支撑架顶端设置转轴固定件,可以有效地实现对线轮转轴的固定,避免在放线时线轮滑脱情况的发生。转轴固定件采用下轴槽和上轴槽,并通过闭合塔扣连接件连接,连接可靠,快速、简便;机械手通过滑槽或滑轨设置在接线平台上,极大地方便了机械手的移动,通过控制机构控制,将导线固定于不同位置,与液压切割机构配合实现导线的切割工作,并与压紧机构配合,将导线线夹压紧,所述压紧机构可采用六棱柱压接钳;机械手实现机械化作业,比人员手工作业更加精准,可靠性更高,极大地提高了作业效率和质量,实现了机器人作业的功能;本发明实现了机械化作业,效率更高、可靠性更强、人力投入更少,前景广阔。 The carbon fiber conductor special-purpose construction work platform of the present invention effectively integrates the wire-laying and wiring work into one platform by arranging the wire-laying frame and the wiring platform on the base, which reduces the floor space when wires are wire-laid out in the field, and reduces the need for The damage of crops in the grain field avoids unnecessary economic losses; the pay-off frame is adjusted up and down through the hydraulic telescopic mechanism to realize the lifting and lowering of the pay-off wheel, which is safe and easy; the wiring platform stably controls the wires and connecting wire clamps through the manipulator, The cutting of the wire is realized by the hydraulic cutting mechanism, and the compression of the connecting wire clip is realized by the pressing mechanism, so as to ensure the reliable connection of the carbon fiber wire. . By setting the control mechanism in the wiring platform, the action of the manipulator, hydraulic cutting mechanism and pressing mechanism can be effectively controlled to realize the wiring work of carbon fiber wires, and one person can complete the wiring work. On the one hand, it greatly improves the operation efficiency, and on the other hand, it greatly saves the input of human resources and effectively reduces the operation cost. The base adopts a movable type, which greatly facilitates the transfer of the work platform; by setting a groove on the base that matches the pay-off frame, when the pay-off frame is not in use, the pay-off frame can be stored in the groove to improve Effective use of space on the work platform; by setting the placement groove of the hydraulic telescopic mechanism on the base, on the one hand, it is convenient to fix the hydraulic telescopic mechanism; on the other hand, by setting multiple placement grooves, the hydraulic mechanism can be set in different placement grooves Adjust the maximum height of the pay-off rack. By arranging the rotating shaft fixing piece at the top of the support frame, the fixing of the rotating shaft of the wire reel can be effectively realized, and the occurrence of the slipping of the wire reel when paying out the wire can be avoided. The shaft fixing part adopts the lower shaft groove and the upper shaft groove, and is connected by a closed tower buckle connector, which is reliable, fast and simple; the manipulator is set on the wiring platform through a chute or a slide rail, which greatly facilitates the movement of the manipulator. Controlled by the control mechanism, the wires are fixed at different positions, and the cutting work of the wires is realized in cooperation with the hydraulic cutting mechanism, and the clamping mechanism is used to compress the wire clamps. The pressing mechanism can use hexagonal crimping pliers; manipulator Realize mechanized operation, which is more precise and reliable than manual operation by personnel, greatly improves the operation efficiency and quality, and realizes the function of robot operation; the invention realizes mechanized operation, with higher efficiency, stronger reliability and human input Fewer, more promising.
附图说明:Description of drawings:
下面结合附图对本发明做进一步地说明: The present invention will be further described below in conjunction with accompanying drawing:
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是本发明放线架的结构示意图; Fig. 2 is the structural representation of pay-off frame of the present invention;
图3是本发明接线平台的结构示意图。 Fig. 3 is a structural schematic diagram of the wiring platform of the present invention.
具体实施方式 detailed description
如图1、图2、图3所示:一种碳纤维导线专用施工作业平台,包括底座1和设置在所述底座1上的放线架2和接线平台3,所述放线架2包括与所述底座1铰接的支撑架4和分别与所述支撑架4和所述底座1铰接的液压伸缩机构5,所述接线平台3包括机械手9、液压切割机构10和压紧机构11,所述机械手9、液压切割机构10和压紧机构11均与设置在所述接线平台内的控制机构连接。所述底座1为移动式底座,可采用机车或带有滚轮的台架。所述控制机构包括控制电机和控制器。所述控制器通过控制线路与设置在所述拉线平台上的控制面板13连接。 As shown in Fig. 1, Fig. 2 and Fig. 3: a special construction work platform for carbon fiber conductors, including a base 1 and a pay-off rack 2 and a wiring platform 3 arranged on the base 1, the pay-off rack 2 includes a The support frame 4 hinged to the base 1 and the hydraulic telescopic mechanism 5 hinged to the support frame 4 and the base 1 respectively, the wiring platform 3 includes a manipulator 9, a hydraulic cutting mechanism 10 and a pressing mechanism 11, the The manipulator 9, the hydraulic cutting mechanism 10 and the pressing mechanism 11 are all connected with the control mechanism arranged in the wiring platform. The base 1 is a mobile base, which can be a locomotive or a stand with rollers. The control mechanism includes a control motor and a controller. The controller is connected with the control panel 13 arranged on the pulling wire platform through a control line.
作为本发明的优选方案,所述底座1设置有与所述放线架2相匹配的凹槽。 As a preferred solution of the present invention, the base 1 is provided with a groove matching the pay-off frame 2 .
作为本发明进一步的优选方案,所述底座1上设置液压伸缩机构安置槽,所述液压伸缩机构5的伸缩杆与支撑架4铰接,基座设置在所述安置槽内。 As a further preferred solution of the present invention, the base 1 is provided with a hydraulic telescopic mechanism placement groove, the telescopic rod of the hydraulic telescopic mechanism 5 is hinged to the support frame 4, and the base is arranged in the placement groove.
作为本发明再一步的优选方案,所述支撑架4顶端设置有转轴固定件。所述转轴固定件包括与所述支撑架4连接的下轴槽6和设置在所述下轴槽6上的上轴槽7,所述上轴槽7与所述下轴槽6通过连接件8连接。所述连接件8为闭合塔扣。 As a further preferred solution of the present invention, a rotating shaft fixing member is provided at the top of the support frame 4 . The shaft fixing member includes a lower shaft groove 6 connected to the support frame 4 and an upper shaft groove 7 arranged on the lower shaft groove 6, and the upper shaft groove 7 and the lower shaft groove 6 are connected through a connecting piece 8 connections. The connecting piece 8 is a closed tower buckle.
进一步,优化本发明的方案,所述机械手9通过滑槽或滑轨12设置在所述接线平台3上。 Further, to optimize the solution of the present invention, the manipulator 9 is arranged on the wiring platform 3 through a chute or a slide rail 12 .
进一步,再优化本发明的方案,所述控制器通过无线信号与摇控器连接,通过摇控器摇控机械手9、液压切割机构10和压紧机构11动作,实现接线作业。 Further, to optimize the solution of the present invention, the controller is connected to the remote controller through a wireless signal, and the remote controller remotely controls the action of the manipulator 9, the hydraulic cutting mechanism 10 and the pressing mechanism 11 to realize the wiring operation.
本发明的碳纤维导线专用施工作业平台,通过在底座上设置放线架和接线平台,有效地将放线和接线工作集成在一个平台,减少了在野外放线时的占地面积,减少了对粮田农作物的损毁,避免了不必要的经济损失;放线架通过液压伸缩机构进行升降调节,实现放线轮的抬起与放下,安全简便;接线平台通过机械手稳定控制导线及连接线夹,通过液压切割机构实现对导线的切割,并通过压紧机构实现连接线夹的压紧,保障碳纤维导线的可靠连接,所述连接线夹可以采用申请人同日申请的碳纤维导线专用的耐压线夹。通过在接线平台内设置控制机构,从而有效地控制机械手、液压切割机构和压紧机构动作,实现碳纤维导线的接线工作,一个人即可完成接线工作,与传统多人相配合接线相比,一方面极大地提高了作业效率,另一方便极大地节约了人力资源的投入,有效地降低了作业成本。 The carbon fiber conductor special-purpose construction work platform of the present invention effectively integrates the wire-laying and wiring work into one platform by arranging the wire-laying frame and the wiring platform on the base, which reduces the floor space when wires are wire-laid out in the field, and reduces the need for The damage of crops in the grain field avoids unnecessary economic losses; the pay-off frame is adjusted up and down through the hydraulic telescopic mechanism to realize the lifting and lowering of the pay-off wheel, which is safe and easy; the wiring platform stably controls the wires and connecting wire clamps through the manipulator, The cutting of the wire is realized by the hydraulic cutting mechanism, and the compression of the connecting wire clip is realized by the pressing mechanism, so as to ensure the reliable connection of the carbon fiber wire. . By setting the control mechanism in the wiring platform, the action of the manipulator, hydraulic cutting mechanism and pressing mechanism can be effectively controlled to realize the wiring work of carbon fiber wires, and one person can complete the wiring work. On the one hand, it greatly improves the operation efficiency, and on the other hand, it greatly saves the input of human resources and effectively reduces the operation cost.
作业时,将线轮及线轮转轴放置于转轴固定件内,调整液压伸缩机构即可实现将线轮举升,进而实现放线功能;接线时,通过控制面板或遥控器控制机械手抓紧碳纤维导线,对其进行定位,通过控制压紧机构实现对碳纤维专用线夹的紧缩变形,进而将导线紧固连接,并通过控制液压切割机构将多条的线缆进行整齐切割,即可。机械化作业,比人员手工作业更加精准,可靠性更高,极大地提高了作业效率和质量,实现了机器人作业的功能;本发明实现了机械化作业,效率更高、可靠性更强、人力投入更少,前景广阔。 When working, place the wire wheel and the wire wheel shaft in the shaft fixing part, adjust the hydraulic telescopic mechanism to lift the wire wheel, and then realize the wire releasing function; when wiring, use the control panel or remote control to control the manipulator to grasp the carbon fiber wire , position it, realize the compression and deformation of the special carbon fiber clamp by controlling the compression mechanism, and then fasten the wires, and cut the multiple cables neatly by controlling the hydraulic cutting mechanism. Mechanized operation is more accurate and reliable than manual operation by personnel, which greatly improves the operation efficiency and quality, and realizes the function of robot operation; the invention realizes mechanized operation, with higher efficiency, stronger reliability, and less human input. Few, bright prospects.
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CN105610092B (en) * | 2016-02-29 | 2018-05-15 | 国网新疆电力公司昌吉供电公司 | Mountain area shaft tower conducting wire lifting moving apparatus |
CN106006421B (en) * | 2016-08-13 | 2017-06-16 | 山东黄金地质矿产勘查有限公司 | A kind of rope winch with protector |
CN111799704B (en) * | 2020-07-20 | 2021-09-28 | 宁夏同润华盛建设工程有限公司 | Hydraulic and hydroelectric engineering is with classifiable device of sunkening cord |
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