CN103662955A - Cutting machine for non-woven fabric of automotive upholstery and cutting method - Google Patents
Cutting machine for non-woven fabric of automotive upholstery and cutting method Download PDFInfo
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- CN103662955A CN103662955A CN201310171523.8A CN201310171523A CN103662955A CN 103662955 A CN103662955 A CN 103662955A CN 201310171523 A CN201310171523 A CN 201310171523A CN 103662955 A CN103662955 A CN 103662955A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 68
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007547 defect Effects 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims description 72
- 238000009966 trimming Methods 0.000 claims description 12
- 238000005286 illumination Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- -1 carpet backing Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The invention discloses a cutting machine for non-woven fabric of automotive upholstery and a cutting method, and belongs to the field of mechanical and electrical equipment. The cutting machine for the non-woven fabric of the automotive upholstery comprises a machine tool body, a driving device, a lighting device and a cutting device, wherein the driving device and the lighting device are arranged on the machine tool body, and the cutting device is connected with the driving device. The cutting machine for the non-woven fabric of the automotive upholstery further comprises an inspection device, wherein the inspection device is connected with the driving device through signals, the inspection device is a CCD sensor inspection device, and comprises a CCD sensor, a CCD camera and a control display screen, and the CCD camera is connected with the CCD sensor through signals. According to the cutting machine for the non-woven fabric of the automotive upholstery and the cutting method, due to the fact that the inspection device is arranged, defects and flaws of the non-woven fabric are automatically inspected, an alarm can be given according to the set area, shutdown can be carried out when an emergency happens, and color marks are automatically given on the edge of the reverse side of the non-woven fabric; due to the fact that a transverse cutter is arranged, automatic transverse clipping edge-cutting operation can be achieved, product quality is ensured, and production efficiency is effectively improved.
Description
Technical field
The present invention relates to electromechanical appliance field, particularly nonwoven fabrics guillotine and cutting method for a kind of automotive upholstery.
Background technology
Compound nonwoven cloth is widely used at auto trade, can be used for car carpeting, roof, door decorations, retaining wall material, door and window and sealing band, seat material.Automotive trim nonwoven fabrics, carpet backing, composite base fabric of carpet, point is moulded nonwoven fabrics, and seat-cover fabric cloth, needs multi-layer material compound sticking technological forming mostly, and existing guillotine can only be done longitudinal trimming and process.Can only detect fabric by desk checking mode and whether have defect, fault.
In realizing process of the present invention, contriver finds that prior art at least exists following problem:
Existing guillotine can only be done longitudinal trimming and process, and there is no transverse cutting mechanism, and rolling speed can not accurately be controlled; Need to manually make marks, labor strength is larger, and product design is difficult to assurance, and production efficiency is lower.
Summary of the invention
In order to solve the problem of prior art, the embodiment of the present invention provides nonwoven fabrics guillotine and cutting method for a kind of automotive upholstery.Described technical scheme is as follows:
On the one hand, provide a kind of automotive upholstery nonwoven fabrics guillotine, the actuating device that it comprises machine body, be arranged at described machine body and illumination equipment, the cutting means being connected with described actuating device;
Described automotive upholstery also comprises the calibration unit being connected with described actuating device signal with nonwoven fabrics guillotine;
Described calibration unit is ccd sensor calibration unit, comprises ccd sensor, the CCD camera being connected with described ccd sensor signal and controls read-out.
Particularly; described CCD camera be placed in machine body support directly over; described CCD camera video recording also detects cloth defect, fault automatically; video image is shown by described control read-out; and can provide warning according to setting size; by being confirmed whether again emergent shutdown after described ccd sensor analysis, and automatically at cloth reverse side edge, stamp color mark.
Particularly, described cutting means is arranged on a side of guillotine, comprises the fabric width roller cutting knife and the horizontal cutting knife that are arranged on machine body support;
Described fabric width roller cutting knife comprises two cutter discs, is arranged at the running roller cutting knife of described pair of cutter disc;
Described horizontal cutting knife is arranged on the support of described machine body, by described actuating device, is driven.
Particularly, described actuating device comprises drive motor, the two inward turning rollers and the inward turning roller driving chain wheel that by described drive motor retarder, are driven, the clot product wheel that is arranged at described machine body support, compress running roller, flattens roller, support roller and power roller.
Further, described drive motor comprises motor and retarder, and described reducer output shaft is provided with two sprocket wheels, by two chains, drives respectively described pair of inward turning roller and described inward turning roller driving chain wheel synchronously to rotate;
Described inward turning roller driving chain wheel is also provided with two sprocket wheels, by two chains, drives respectively interior side wheel and the pinch roller driving chain wheel of two inward turning rollers synchronously to rotate;
Described pinch roller driving chain wheel drives described power roller to rotate.
On the other hand, provide a kind of cutting method, described cutting method comprises the steps:
S101: adjust fabric width roller cutting knife spacing;
S102: rotating shaft is penetrated in the pipe of web-like cloth roll center;
S103: the cloth roll that penetrates rotating shaft is positioned on roller frame;
S104: length-counted device zero clearing starts, and twines cloth on roller;
S105: clot;
S106: trimming;
S107: check;
S108: by the problematic cloth of check by laterally cutting and cut away.
Particularly, described step S103 comprises: the cloth roll that penetrates rotating shaft is placed on yardage roll tail position roller frame; Cut the leftover of bolt of cloth of crumpling, shear smooth cloth sample piece.
Particularly, described step S104 comprises: length-counted device zero clearing starts, and holds leftover of bolt of cloth both sides, successively through support roller, pressing roller, compress running roller, the leftover of bolt of cloth is drawn together around cardboard cylinder 2～5 circles.
Particularly, described step S106 comprises: by fabric width two ends roller cutting knife automatic trimming, cut away the clout of specifying fabric width both sides.
Particularly, described step S107 comprises: the video recording of CCD camera also detects cloth defect, fault, and provide warning according to setting size automatically, and automatically at cloth reverse side edge, stamps color mark.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought is:
By calibration unit is set, automatically detect cloth defect, fault, and can provide warning according to setting size, emergent shutdown, and automatically at cloth reverse side edge, provide color mark; Horizontal cutting knife is set again, can realizes laterally cutting trimming operation automatically; Guarantee product design, and effectively raised production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the guillotine structural representation that the embodiment of the present invention one provides;
Fig. 2 is the guillotine birds-eye view that the embodiment of the present invention one provides;
Fig. 3 is another view of guillotine that the embodiment of the present invention one provides;
Fig. 4 is the cutting method diagram of circuit that the embodiment of the present invention two provides.
The specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment mono-
The embodiment of the present invention one provides a kind of automotive upholstery nonwoven fabrics guillotine, referring to Fig. 1, described automotive upholstery with nonwoven fabrics guillotine comprise machine body 1, be arranged at actuating device 2 on machine body 1 and illumination equipment 3, the cutting means 4 being connected with actuating device 2, the calibration unit 5 that is connected with actuating device 2 signals.
Particularly, actuating device 2 comprises drive motor 21, the two inward turning rollers 22 and the inward turning roller driving chain wheel 23 that by drive motor 21 retarders, are driven, the clot product wheel 24 that is arranged at machine body 1 support, compress running roller 25, flattens roller 26, support roller 27 and power roller 28.
Further, drive motor 21 comprises motor and retarder, the rotation of retarder band movable sprocket, and total five chains are realized the synchronized operation of many rollers altogether.Wherein reducer output shaft has two sprocket wheels, by two chains, drives respectively two inward turning rollers 22 and inward turning roller driving chain wheel 23 synchronously to rotate.Inward turning roller driving chain wheel 23 is also equipped with two sprocket wheels, is driven respectively interior side wheel and the pinch roller driving chain wheel 221 of two inward turning rollers 22 by chain; The transmission of third stage chain is that a chain drives power roller 22 to rotate by pinch roller driving chain wheel 221.
Particularly, illumination equipment 3 has daylight lamp 31, and daylight lamp 31 is placed on the support of machine body 1.
Particularly, referring to Fig. 2, cutting means 4 is arranged on a side of guillotine, comprises fabric width roller cutting knife 41 on the support that is arranged at machine body 1.
Further, fabric width roller cutting knife 41 comprises the two cutter discs in both sides, is arranged at the running roller cutting knife of cutterhead, and the two cutter discs in both sides can independently be adjusted control fabric width, and running roller cutting knife is for the remaining limit of cutting cloth.Laterally cutting knife 42 is arranged on the support of machine body 1, by actuating device 2, is driven, and can realize the needs that volume is cut out in fixed length packing.After designated length reaches, auto-stop, laterally the quick transverse axis of cutting knife 42 yardage roll that moved cuts.
The described guillotine examination and test of products has manual artificial visually examine and automatic CCD photoelectric inspection mode.
Particularly, referring to Fig. 3, calibration unit 5 is ccd sensor calibration unit, comprises CCD camera 51, ccd sensor 52 and controls read-out 53.
Further, CCD camera 51 be placed in machine body 1 support directly over, daylight lamp 31 is placed on cloth roll lower rear, to strengthen illumination and image resolution ability.51 video recordings of CCD camera also detect cloth defect, fault automatically; video image shows by controlling read-out 53; and can provide warning according to setting size; after being analyzed by ccd sensor 52, confirm again and the whether emergent shutdown of accessory drive 2, and automatically at cloth reverse side edge, stamp color mark.
At length, controlling read-out 53 operating switchs and button comprises:
Product length gauge: zero clearing, to start meter long; Start clot; Scram button, recovery;
Longitudinally trimming: left and right crawl is adjusted in position;
Transverse cutting mechanism: crosscut starts, stops resetting;
Rolling speed: rolling speed manual regulation knob;
Cloth pressing roller: expanding force is manually controlled;
CCD check: automatic, manual mode; Automatic video recording is reported to the police and check.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought is: by calibration unit is set, automatically detects cloth defect, fault, and can provide warning according to setting size, and emergent shutdown, and automatically at cloth reverse side edge, provide color mark; Horizontal cutting knife is set again, can realizes laterally cutting trimming operation automatically; Guarantee product design, and effectively raised production efficiency.
Embodiment bis-
The embodiment of the present invention two provides the cutting method of a kind of automotive upholstery with nonwoven fabrics, and referring to Fig. 4, described cutting method comprises the steps:
S101: adjust fabric width roller cutting knife spacing.
Particularly, step S101 comprises: adjust fabric width roller cutting knife spacing, to reach desired width.
S102: rotating shaft is penetrated in the pipe of web-like cloth roll center.
S103: the cloth roll that penetrates rotating shaft is positioned on roller frame.
Particularly, step S103 comprises: the cloth roll that penetrates rotating shaft is placed on nonwoven fabrics yardage roll 6 tail position roller framves; Cut the leftover of bolt of cloth of crumpling, shear smooth cloth sample piece, in order to packing, indicate and use.
S104: length-counted device zero clearing starts, and twines cloth on roller.
Particularly, step S104 comprises: length-counted device zero clearing starts, and holds leftover of bolt of cloth both sides, successively through support roller 27, pressing roller 26, compress running roller 25, the leftover of bolt of cloth is drawn together around cardboard cylinder 2～5 circles.
S105: clot.
Particularly, step S105 comprises: start clot switch, drive master rotor to rotate, cloth rotates clot, carries out pressure roller action.
S106: trimming.
Particularly, step S106 comprises: by fabric width two ends roller cutting knife automatic trimming, cut away the clout of specifying fabric width both sides.
S107: check.
Particularly, step S107 comprises: the video recording of CCD camera also detects cloth defect, fault, and provide warning according to setting size automatically, and automatically at cloth reverse side edge, stamps color mark.
S108: by the problematic cloth of check by laterally cutting and cut away.
Particularly, step S108 comprises: the problematic cloth of check is carried out laterally cutting by horizontal cutting knife 42.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought is: by calibration unit is set, automatically detects cloth defect, fault, and can provide warning according to setting size, and emergent shutdown, and automatically at cloth reverse side edge, provide color mark; Horizontal cutting knife is set again, can realizes laterally cutting trimming operation automatically; Guarantee product design, and effectively raised production efficiency.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. an automotive upholstery nonwoven fabrics guillotine, the actuating device that it comprises machine body, be arranged at described machine body and illumination equipment, the cutting means being connected with described actuating device; It is characterized in that,
Described automotive upholstery also comprises the calibration unit being connected with described actuating device signal with nonwoven fabrics guillotine;
Described calibration unit is ccd sensor calibration unit, comprises ccd sensor, the CCD camera being connected with described ccd sensor signal and controls read-out.
2. automotive upholstery according to claim 1 nonwoven fabrics guillotine, is characterized in that,
Described CCD camera be placed in machine body support directly over; described CCD camera video recording also detects cloth defect, fault automatically; video image is shown by described control read-out; and can provide warning according to setting size; by being confirmed whether again emergent shutdown after described ccd sensor analysis, and automatically at cloth reverse side edge, stamp color mark.
3. automotive upholstery according to claim 1 nonwoven fabrics guillotine, is characterized in that,
Described cutting means is arranged on a side of guillotine, comprises the fabric width roller cutting knife and the horizontal cutting knife that are arranged on machine body support;
Described fabric width roller cutting knife comprises two cutter discs, is arranged at the running roller cutting knife of described pair of cutter disc;
Described horizontal cutting knife is arranged on the support of described machine body, by described actuating device, is driven.
4. automotive upholstery according to claim 1 nonwoven fabrics guillotine, is characterized in that,
Described actuating device comprises drive motor, the two inward turning rollers and the inward turning roller driving chain wheel that by described drive motor retarder, are driven, the clot product wheel that is arranged at described machine body support, compress running roller, flattens roller, support roller and power roller.
5. automotive upholstery according to claim 4 nonwoven fabrics guillotine, is characterized in that,
Described drive motor comprises motor and retarder, and described reducer output shaft is provided with two sprocket wheels, by two chains, drives respectively described pair of inward turning roller and described inward turning roller driving chain wheel synchronously to rotate;
Described inward turning roller driving chain wheel is also provided with two sprocket wheels, by two chains, drives respectively interior side wheel and the pinch roller driving chain wheel of two inward turning rollers synchronously to rotate;
Described pinch roller driving chain wheel drives described power roller to rotate.
6. a cutting method, is characterized in that, described cutting method comprises the steps:
S101: adjust fabric width roller cutting knife spacing;
S102: rotating shaft is penetrated in the pipe of web-like cloth roll center;
S103: the cloth roll that penetrates rotating shaft is positioned on roller frame;
S104: length-counted device zero clearing starts, and twines cloth on roller;
S105: clot;
S106: trimming;
S107: check;
S108: by the problematic cloth of check by laterally cutting and cut away.
7. cutting method according to claim 6, is characterized in that, described step S103 comprises: the cloth roll that penetrates rotating shaft is placed on yardage roll tail position roller frame; Cut the leftover of bolt of cloth of crumpling, shear smooth cloth sample piece.
8. cutting method according to claim 6, is characterized in that, described step S104 comprises: length-counted device zero clearing starts, and holds leftover of bolt of cloth both sides, successively through support roller, pressing roller, compress running roller, the leftover of bolt of cloth is drawn together around cardboard cylinder 2～5 circles.
9. cutting method according to claim 6, is characterized in that, described step S106 comprises: by fabric width two ends roller cutting knife automatic trimming, cut away the clout of specifying fabric width both sides.
10. cutting method according to claim 6, is characterized in that, described step S107 comprises: the video recording of CCD camera also detects cloth defect, fault, and provide warning according to setting size automatically, and automatically at cloth reverse side edge, stamps color mark.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310171523.8A CN103662955B (en) | 2013-05-11 | 2013-05-11 | Automotive upholstery nonwoven fabrics guillotine and cutting method |
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| CN201310171523.8A CN103662955B (en) | 2013-05-11 | 2013-05-11 | Automotive upholstery nonwoven fabrics guillotine and cutting method |
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| CN103662955B CN103662955B (en) | 2016-01-20 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109670979A (en) * | 2018-11-30 | 2019-04-23 | 深圳灵图慧视科技有限公司 | Cloth detection data processing method, device and equipment |
| ES2748473A1 (en) * | 2018-09-16 | 2020-03-16 | Probot Innovation S L | AUTOMATED UPHOLSTERY EQUIPMENT AND PROCESS (Machine-translation by Google Translate, not legally binding) |
| CN111147748A (en) * | 2019-12-31 | 2020-05-12 | 中融飞腾（北京）科技有限公司 | Signal triggering system for CCD system on die-cutting machine |
| CN111826935A (en) * | 2020-07-25 | 2020-10-27 | 朱姣 | Shaping treatment method for non-woven geotextile |
| CN114714314A (en) * | 2022-03-18 | 2022-07-08 | 苏州福斯特光伏材料有限公司 | Identification tool for undesirable abnormity during sheet production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| ES2748473A1 (en) * | 2018-09-16 | 2020-03-16 | Probot Innovation S L | AUTOMATED UPHOLSTERY EQUIPMENT AND PROCESS (Machine-translation by Google Translate, not legally binding) |
| CN109670979A (en) * | 2018-11-30 | 2019-04-23 | 深圳灵图慧视科技有限公司 | Cloth detection data processing method, device and equipment |
| CN109670979B (en) * | 2018-11-30 | 2021-08-06 | 深圳灵图慧视科技有限公司 | Cloth detection data processing method, device and equipment |
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| CN111147748B (en) * | 2019-12-31 | 2022-03-15 | 中融飞腾（北京）科技有限公司 | Signal triggering system for CCD system on die-cutting machine |
| CN111826935A (en) * | 2020-07-25 | 2020-10-27 | 朱姣 | Shaping treatment method for non-woven geotextile |
| CN114714314A (en) * | 2022-03-18 | 2022-07-08 | 苏州福斯特光伏材料有限公司 | Identification tool for undesirable abnormity during sheet production |
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| CN103662955B (en) | 2016-01-20 |
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Address after: 442000 Liu Li Ping Zhen Da Liu Shu Cun, Danjiangkou City, Shiyan City, Hubei Province Patentee after: HUBEI NANTIAN NON-WOVEN PRODUCTS CO.,LTD. Address before: 442000 Liu Li Ping Zhen Da Liu Shu Cun, Danjiangkou City, Shiyan City, Hubei Province Patentee before: HUBEI NANTIAN NON-WOVEN PRODUCTS Co.,Ltd. |
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Denomination of invention: Non woven fabric cutting machine and cutting method for automotive interior parts Granted publication date: 20160120 Pledgee: Danjiangkou Sub branch of Postal Savings Bank of China Co.,Ltd. Pledgor: HUBEI NANTIAN NON-WOVEN PRODUCTS CO.,LTD. Registration number: Y2024980037065 |
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