CN103662955B - Automotive upholstery nonwoven fabrics guillotine and cutting method - Google Patents
Automotive upholstery nonwoven fabrics guillotine and cutting method Download PDFInfo
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- CN103662955B CN103662955B CN201310171523.8A CN201310171523A CN103662955B CN 103662955 B CN103662955 B CN 103662955B CN 201310171523 A CN201310171523 A CN 201310171523A CN 103662955 B CN103662955 B CN 103662955B
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Abstract
The invention discloses a kind of automotive upholstery nonwoven fabrics guillotine and cutting method, belong to field of electromechanical equipment.The cutting means that described automotive upholstery nonwoven fabrics guillotine comprises machine body, be arranged at the actuating device of described machine body and illumination equipment, be connected with described actuating device; Described automotive upholstery also comprises the calibration unit be connected with described actuating device signal with nonwoven fabrics guillotine; Described calibration unit is ccd sensor calibration unit, comprises ccd sensor, the CCD camera be connected with described ccd sensor signal and controls read-out.The present invention detects cloth defect, fault automatically by arranging calibration unit, and can provide warning according to setting size, emergent shutdown, and automatically provides color mark at cloth opposite longitudinal side edge; Horizontal cutting knife is set again, automatic horizontal cutting trimming operation can be realized; Ensure that product design, and effectively raise production efficiency.
Description
Technical field
The present invention relates to field of electromechanical equipment, particularly a kind of automotive upholstery nonwoven fabrics guillotine and cutting method.
Background technology
Compound nonwoven cloth is widely used at auto trade, can be used for car carpeting, roof, door decorations, retaining wall material, door and window and sealing band, seat material.Automotive trim nonwoven fabrics, carpet backing, composite base fabric of carpet, point moulds nonwoven fabrics, seat-cover fabric cloth, and mostly need multi-layer material compound sticking technological forming, existing guillotine can only do longitudinal trimming process.Fabric whether existing defects, fault can only be detected by desk checking mode.
Realizing in process of the present invention, contriver finds that prior art at least exists following problem:
Existing guillotine can only do longitudinal trimming process, does not have transverse cutting mechanism, and rolling speed can not accurately control; Need manually to make marks, labor strength is comparatively large, and product design is difficult to ensure, production efficiency is lower.
Summary of the invention
In order to solve the problem of prior art, embodiments provide a kind of automotive upholstery nonwoven fabrics guillotine and cutting method.Described technical scheme is as follows:
The cutting means on the one hand, providing a kind of automotive upholstery nonwoven fabrics guillotine, it comprises machine body, be arranged at the actuating device of described machine body and illumination equipment, be connected with described actuating device; It is characterized in that,
Described automotive upholstery also comprises the calibration unit be connected with described actuating device signal with nonwoven fabrics guillotine;
Described calibration unit is ccd sensor calibration unit, comprises ccd sensor, the CCD camera be connected with described ccd sensor signal and controls read-out;
Described CCD held is directly over machine body support, described CCD camera video recording also detects cloth defect automatically, video image is shown by described control read-out, and warning can be provided according to setting size, by being confirmed whether emergent shutdown after described ccd sensor analysis again, and automatically stamp color mark at cloth opposite longitudinal side edge;
Described cutting means is arranged on the side of guillotine, comprises and is arranged at fabric width roller cutting knife on machine body support and horizontal cutting knife;
Described fabric width roller cutting knife comprises two cutter disc, is arranged at the running roller cutting knife of described pair of cutter disc;
Described horizontal cutting knife is arranged on the support of described machine body, is driven by described actuating device;
Described actuating device comprises drive motor, the two inward turning roller driven by described drive motor retarder and inward turning roller driving chain wheel, the clot product wheel being arranged at described machine body support, compress running roller, flattens roller, support roller and power roller;
Described drive motor comprises motor and retarder, and described reducer output shaft is provided with two sprocket wheels, drives described pair of inward turning roller and described inward turning roller driving chain wheel synchronous axial system respectively by two chains;
Described inward turning roller driving chain wheel is also provided with two sprocket wheels, drives side wheel and pinch roller driving chain wheel synchronous axial system in two inward turning roller respectively by two chains;
Described pinch roller driving chain wheel drives described power roller to rotate.
On the other hand, provide a kind of cutting method, it is characterized in that, described cutting method comprises the steps:
S101: adjustment fabric width roller blade gap;
S102: rotating shaft is penetrated in the pipe of web-like cloth roll center;
S103: the cloth roll penetrating rotating shaft is positioned in roll stand;
S104: length-counted device resets and starts, and twines cloth on roller;
S105: clot;
S106: trimming;
S107: inspection;
S108: problematic for inspection cloth is cut away by laterally cutting;
Described step S103 comprises: the cloth roll penetrating rotating shaft be placed in yardage roll tail position roll stand; Cut the leftover of bolt of cloth of crumpling, shear smooth cloth sample block;
Described step S104 comprises: length-counted device resets and starts, and holds leftover of bolt of cloth both sides, successively through support roller, pressing roller, compress running roller, is pulled together by the leftover of bolt of cloth and encloses around cardboard cylinder 2 ~ 5;
Described step S106 comprises: by fabric width two ends roller cutting knife automatic trimming, cuts away the clout of specifying fabric width both sides;
Described step S107 comprises: the video recording of CCD camera also detects cloth defect automatically, and provides warning according to setting size, and automatically stamps color mark at cloth opposite longitudinal side edge.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought is:
Automatically detect cloth defect, fault by arranging calibration unit, and warning can be provided according to setting size, emergent shutdown, and automatically provide color mark at cloth opposite longitudinal side edge; Horizontal cutting knife is set again, automatic horizontal cutting trimming operation can be realized; Ensure that product design, and effectively raise production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the guillotine structural representation that the embodiment of the present invention one provides;
Fig. 2 is the guillotine birds-eye view that the embodiment of the present invention one provides;
Fig. 3 is another view of guillotine that the embodiment of the present invention one provides;
Fig. 4 is the cutting method diagram of circuit that the embodiment of the present invention two provides.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment one
The embodiment of the present invention one provides a kind of automotive upholstery nonwoven fabrics guillotine, see Fig. 1, described automotive upholstery nonwoven fabrics guillotine comprises machine body 1, be arranged at actuating device 2 on machine body 1 and illumination equipment 3, the cutting means 4 be connected with actuating device 2, the calibration unit 5 that is connected with actuating device 2 signal.
Particularly, actuating device 2 comprises drive motor 21, the two inward turning roller 22 driven by drive motor 21 retarder and inward turning roller driving chain wheel 23, is arranged at the clot product wheel 24 of machine body 1 support, compress running roller 25, flattens roller 26, support roller 27 and power roller 28.
Further, drive motor 21 comprises motor and retarder, and retarder band movable sprocket rotates, and total five chains realize the synchronized operation of many rollers altogether.Wherein reducer output shaft has two sprocket wheels, drives two inward turning roller 22 and inward turning roller driving chain wheel 23 synchronous axial system respectively by two chains.Inward turning roller driving chain wheel 23 is also equipped with two sprocket wheels, drives side wheel and pinch roller driving chain wheel 221 in two inward turning roller 22 respectively by chain; Third stage Chain conveyer is that a chain drives power roller 22 to rotate by pinch roller driving chain wheel 221.
Particularly, illumination equipment 3 has daylight lamp 31, and daylight lamp 31 is placed on the support of machine body 1.
Particularly, see Fig. 2, cutting means 4 is arranged on the side of guillotine, comprise be arranged at machine body 1 support on fabric width roller cutting knife 41.
Further, fabric width roller cutting knife 41 comprises the two cutter disc in both sides, is arranged at the running roller cutting knife of cutterhead, and the two cutter disc in both sides can independently adjust control fabric width, and running roller cutting knife is used for limit more than cutting cloth.Horizontal cutting knife 42 is arranged on the support of machine body 1, is driven by actuating device 2, can realize the needs that volume is cut out in fixed length packing.After designated length reaches, auto-stop, the horizontal cutting knife 42 fast transverse axis yardage roll that moved cuts.
The described guillotine examination and test of products has manual artificial visually examine and automatic CCD photoelectric inspection mode.
Particularly, see Fig. 3, calibration unit 5 is ccd sensor calibration unit, comprises CCD camera 51, ccd sensor 52 and controls read-out 53.
Further, CCD camera 51 is placed in directly over machine body 1 support, and daylight lamp 31 is placed on cloth roll lower rear, to strengthen illumination and image resolution ability.CCD camera 51 is recorded a video and is automatically detected cloth defect, fault; video image shows by controlling read-out 53; and warning can be provided according to setting size; confirm again after being analyzed by ccd sensor 52 and the whether emergent shutdown of accessory drive 2, and automatically stamp color mark at cloth opposite longitudinal side edge.
In detail, control read-out 53 operating switch and button comprise:
Product length gauge: reset, start meter length; Start clot; Scram button, recovery;
Longitudinal trimming: position adjusts left and right crawl;
Transverse cutting mechanism: crosscut starts, stop reset;
Rolling speed: rolling speed manual regulation knob;
Cloth pressing roller: expanding force Non-follow control;
CCD checks: automatic, manual mode; Automatic video recording is reported to the police and inspection.
The beneficial effect that the technical scheme that the utility model embodiment provides is brought is: automatically detect cloth defect, fault by arranging calibration unit, and can provide warning according to setting size, emergent shutdown, and automatically provides color mark at cloth opposite longitudinal side edge; Horizontal cutting knife is set again, automatic horizontal cutting trimming operation can be realized; Ensure that product design, and effectively raise production efficiency.
Embodiment two
The embodiment of the present invention two provides a kind of cutting method of automotive upholstery nonwoven fabrics, and see Fig. 4, described cutting method comprises the steps:
S101: adjustment fabric width roller blade gap.
Particularly, step S101 comprises: adjustment fabric width roller blade gap, to reach required width.
S102: rotating shaft is penetrated in the pipe of web-like cloth roll center.
S103: the cloth roll penetrating rotating shaft is positioned in roll stand.
Particularly, step S103 comprises: the cloth roll penetrating rotating shaft be placed in nonwoven fabrics yardage roll 6 tail position roll stand; Cut the leftover of bolt of cloth of crumpling, shear smooth cloth sample block, indicate in order to packaging and use.
S104: length-counted device resets and starts, and twines cloth on roller.
Particularly, step S104 comprises: length-counted device resets and starts, and holds leftover of bolt of cloth both sides, successively through support roller 27, pressing roller 26, compress running roller 25, is pulled together by the leftover of bolt of cloth and encloses around cardboard cylinder 2 ~ 5.
S105: clot.
Particularly, step S105 comprises: start clot switch, and drive master rotor to rotate, cloth rotates clot, carries out pressure roller action.
S106: trimming.
Particularly, step S106 comprises: by fabric width two ends roller cutting knife automatic trimming, cuts away the clout of specifying fabric width both sides.
S107: inspection.
Particularly, step S107 comprises: the video recording of CCD camera also detects cloth defect, fault automatically, and provides warning according to setting size, and automatically stamps color mark at cloth opposite longitudinal side edge.
S108: problematic for inspection cloth is cut away by laterally cutting.
Particularly, step S108 comprises: carried out by problematic for inspection cloth laterally being cut by horizontal cutting knife 42.
The beneficial effect that the technical scheme that the utility model embodiment provides is brought is: automatically detect cloth defect, fault by arranging calibration unit, and can provide warning according to setting size, emergent shutdown, and automatically provides color mark at cloth opposite longitudinal side edge; Horizontal cutting knife is set again, automatic horizontal cutting trimming operation can be realized; Ensure that product design, and effectively raise production efficiency.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (2)
1. an automotive upholstery nonwoven fabrics guillotine, it comprises machine body, the cutting means that is arranged at the actuating device of described machine body and illumination equipment, is connected with described actuating device; It is characterized in that,
Described automotive upholstery also comprises the calibration unit be connected with described actuating device signal with nonwoven fabrics guillotine;
Described calibration unit is ccd sensor calibration unit, comprises ccd sensor, the CCD camera be connected with described ccd sensor signal and controls read-out;
Described CCD held is directly over machine body support, described CCD camera video recording also detects cloth defect automatically, video image is shown by described control read-out, and warning can be provided according to setting size, by being confirmed whether emergent shutdown after described ccd sensor analysis again, and automatically stamp color mark at cloth opposite longitudinal side edge;
Described cutting means is arranged on the side of guillotine, comprises and is arranged at fabric width roller cutting knife on machine body support and horizontal cutting knife;
Described fabric width roller cutting knife comprises two cutter disc, is arranged at the running roller cutting knife of described pair of cutter disc;
Described horizontal cutting knife is arranged on the support of described machine body, is driven by described actuating device;
Described actuating device comprises drive motor, the two inward turning roller driven by described drive motor retarder and inward turning roller driving chain wheel, the clot product wheel being arranged at described machine body support, compress running roller, flattens roller, support roller and power roller;
Described drive motor comprises motor and retarder, and described reducer output shaft is provided with two sprocket wheels, drives described pair of inward turning roller and described inward turning roller driving chain wheel synchronous axial system respectively by two chains;
Described inward turning roller driving chain wheel is also provided with two sprocket wheels, drives side wheel and pinch roller driving chain wheel synchronous axial system in two inward turning roller respectively by two chains;
Described pinch roller driving chain wheel drives described power roller to rotate.
2. a cutting method, is characterized in that, described cutting method comprises the steps:
S101: adjustment fabric width roller blade gap;
S102: rotating shaft is penetrated in the pipe of web-like cloth roll center;
S103: the cloth roll penetrating rotating shaft is positioned in roll stand;
S104: length-counted device resets and starts, and twines cloth on roller;
S105: clot;
S106: trimming;
S107: inspection;
S108: problematic for inspection cloth is cut away by laterally cutting;
Described step S103 comprises: the cloth roll penetrating rotating shaft be placed in yardage roll tail position roll stand; Cut the leftover of bolt of cloth of crumpling, shear smooth cloth sample block;
Described step S104 comprises: length-counted device resets and starts, and holds leftover of bolt of cloth both sides, successively through support roller, pressing roller, compress running roller, is pulled together by the leftover of bolt of cloth and encloses around cardboard cylinder 2 ~ 5;
Described step S106 comprises: by fabric width two ends roller cutting knife automatic trimming, cuts away the clout of specifying fabric width both sides;
Described step S107 comprises: the video recording of CCD camera also detects cloth defect automatically, and provides warning according to setting size, and automatically stamps color mark at cloth opposite longitudinal side edge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310171523.8A CN103662955B (en) | 2013-05-11 | 2013-05-11 | Automotive upholstery nonwoven fabrics guillotine and cutting method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310171523.8A CN103662955B (en) | 2013-05-11 | 2013-05-11 | Automotive upholstery nonwoven fabrics guillotine and cutting method |
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| CN103662955A CN103662955A (en) | 2014-03-26 |
| CN103662955B true CN103662955B (en) | 2016-01-20 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| ES2748473A1 (en) * | 2018-09-16 | 2020-03-16 | Probot Innovation S L | AUTOMATED UPHOLSTERY EQUIPMENT AND PROCESS (Machine-translation by Google Translate, not legally binding) |
| CN109670979B (en) * | 2018-11-30 | 2021-08-06 | 深圳灵图慧视科技有限公司 | Cloth detection data processing method, device and equipment |
| CN111147748B (en) * | 2019-12-31 | 2022-03-15 | 中融飞腾（北京）科技有限公司 | Signal triggering system for CCD system on die-cutting machine |
| CN111826935A (en) * | 2020-07-25 | 2020-10-27 | 朱姣 | Shaping treatment method for non-woven geotextile |
| CN114714314A (en) * | 2022-03-18 | 2022-07-08 | 苏州福斯特光伏材料有限公司 | Identification tool for undesirable abnormity during sheet production |
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| CN103662955A (en) | 2014-03-26 |
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Address after: 442000 Liu Li Ping Zhen Da Liu Shu Cun, Danjiangkou City, Shiyan City, Hubei Province Patentee after: HUBEI NANTIAN NON-WOVEN PRODUCTS CO.,LTD. Address before: 442000 Liu Li Ping Zhen Da Liu Shu Cun, Danjiangkou City, Shiyan City, Hubei Province Patentee before: HUBEI NANTIAN NON-WOVEN PRODUCTS Co.,Ltd. |
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