CN109670979B - Cloth detection data processing method, device and equipment - Google Patents
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- 239000004744 fabric Substances 0.000 title claims abstract description 85
- 238000001514 detection method Methods 0.000 title claims abstract description 34
- 238000003672 processing method Methods 0.000 title claims abstract description 17
- 230000007547 defect Effects 0.000 claims abstract description 85
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- 238000004590 computer program Methods 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 3
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- 238000005520 cutting process Methods 0.000 description 21
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- 230000002093 peripheral effect Effects 0.000 description 2
- 230000000644 propagated effect Effects 0.000 description 2
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Abstract
The application discloses a cloth detection data processing method, a device and equipment, wherein the method comprises the following steps: acquiring detection data of cloth, wherein the detection data comprises defect position information; calculating the distance between two adjacent defect reference lines according to the defect position information; determining a material breaking area according to a preset rule, wherein the preset rule is that an area formed by combining continuous defects with the distance smaller than a preset threshold is used as the material breaking area; respectively acquiring two edge reference lines of each material breaking area and each isolated defect outside the material breaking area; and determining the material breaking position information of the cloth according to the edge reference line. According to the scheme of the embodiment of the invention, the material breaking position information can be determined according to the cloth detection data, so that the material can be broken according to the material breaking position information in the material breaking process, manual visual inspection is not needed, and the material breaking speed is increased.
Description
Technical Field
The present application relates to the field of information technology, and in particular, to a method, an apparatus, and a device for processing cloth detection data.
Background
At present, before cloth in the field of clothing production is processed into clothing, the cloth needs to be detected to determine whether the surface of the cloth contains defects, if the surface of the cloth contains the defects, the cloth with a certain length including the defects needs to be cut off so as to avoid influencing the subsequent clothing quality, and the processing step is material breakage.
In the prior art, the position of material breakage is usually determined by manual visual inspection, and then cutting equipment is operated to cut the material of the cloth, which is slow and consumes much energy; meanwhile, before a roll of cloth is cut off, the specific amount of loss of raw materials caused by the cut off cannot be known, the preparation work for replenishing the cloth cannot be made in advance, and later-stage cloth supply is not timely, so that the production line is stopped, and the loss of a factory is caused.
Disclosure of Invention
In view of the above problems, embodiments of the present invention provide a method, a system, and an apparatus for processing cloth detection data, which can automatically determine material breakage position information according to detection data, thereby increasing material breakage speed.
The cloth detection data processing method comprises the steps of obtaining detection data of cloth, wherein the detection data comprise defect position information; calculating the distance between two adjacent defect reference lines according to the defect position information; determining a material breaking area according to a preset rule, wherein the preset rule is that an area formed by combining continuous defects with the distance smaller than a preset threshold is used as the material breaking area; respectively acquiring two edge reference lines of each material breaking area and each isolated defect outside the material breaking area; and determining the material breaking position information of the cloth according to the edge reference line.
The cloth detection data processing device comprises a data acquisition module, a data processing module and a data processing module, wherein the data acquisition module is used for acquiring detection data of cloth, and the detection data comprises defect position information; the distance calculation module is used for calculating the distance between two adjacent defect datum lines according to the defect position information; the area determining module is used for determining a material breaking area according to a preset rule, wherein the preset rule is that an area formed by combining continuous defects with the distance smaller than a preset threshold is used as the material breaking area; the edge acquisition module is used for respectively acquiring two edge reference lines of each material breaking area and each isolated defect outside the material breaking areas; and the position determining module is used for determining the material breaking position information of the cloth according to the edge reference line.
A computer device according to an embodiment of the present invention includes a processor; and a memory having executable instructions stored thereon; the processor is configured to execute the executable instructions to implement the cloth detection data processing method.
A computer-readable storage medium according to an embodiment of the present invention has stored thereon a computer program including executable instructions that, when executed by a processor, implement the aforementioned cloth inspection data processing method.
From the above description, it can be seen that in the scheme of the embodiment of the invention, the material breaking position information can be determined according to the cloth detection data, so that the material can be broken according to the material breaking position information in the material breaking process, manual visual inspection is not needed, and the material breaking speed is improved.
Drawings
Fig. 1 is a flowchart of an embodiment of a method for processing cloth inspection data in an embodiment of the present application;
FIG. 2 is a schematic view of an embodiment of a cloth inspection data processing apparatus according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of an embodiment of a computer device in an embodiment of the present application.
Detailed Description
The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thereby implement the subject matter described herein, and are not intended to limit the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of elements discussed without departing from the scope of the disclosure. Various examples may omit, substitute, or add various procedures or components as needed. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, features described with respect to some examples may also be combined in other examples.
As used herein, the term "include" and its variants mean open-ended terms in the sense of "including, but not limited to. The term "based on" means "based at least in part on". The terms "one embodiment" and "an embodiment" mean "at least one embodiment". The term "another embodiment" means "at least one other embodiment". The terms "first," "second," and the like may refer to different or the same object. Other definitions, whether explicit or implicit, may be included below. The definition of a term is consistent throughout the specification unless the context clearly dictates otherwise.
In order to make the technical solution of the present application clearer, the following describes a production information processing method provided in the embodiment of the present application with reference to a specific scenario.
Fig. 1 is a flowchart of a cloth inspection data processing method provided in an embodiment of the present application, where the method 100 may be executed by a terminal or a server, for example, and the method 100 includes the following steps:
step S102: and acquiring detection data of the cloth, wherein the detection data comprises defect position information.
In the embodiment of the application, the cloth can be detected through a cloth inspecting machine to obtain detection data, the detection data comprises defect position information, and the position of each defect can be obtained through the defect position information. Specifically, the lateral direction (width) of the fabric may be taken as the abscissa, and the longitudinal direction (code length) of the fabric may be taken as the ordinate, so that the spot position information may be obtained. Optionally, the inspection data may also include defect size information and defect type information.
Step S104: and calculating the distance between the two adjacent defect datum lines according to the defect position information.
In the embodiment of the present application, a defect reference line parallel to the abscissa may be made at the position of each defect, and it can be understood that the defect reference lines of some defects are coincident and parallel to each other. And the distance between two adjacent defect reference lines can be calculated according to the defect position information.
Step S106: and determining a material breaking area according to a preset rule, wherein the preset rule is that an area formed by combining continuous defects with the distance smaller than a preset threshold is used as the material breaking area.
In the embodiment of the application, for example, the fabric comprises A, B, C, D, E, F six defects in the front-back sequence, the six defects respectively correspond to six defect reference lines, and the distances between the adjacent defect reference lines, namely the distances between A and B, B and C, C and between D, D and E, E and F, are respectively calculated. And comparing the calculated distance with a preset threshold value, judging whether the calculated distance is smaller than the preset threshold value, if the distance between A and B, B and between C, D and E is smaller than the preset threshold value, and the distance between C and D, E and F is larger than or equal to the preset threshold value, taking a region formed by combining continuous A, B, C as a material breaking region 1, taking a region formed by combining continuous D and E as a material breaking region 2, and taking the remaining F as an isolated defect. It can be understood that the defect reference lines of some defects are overlapped to make a defect reference line include a plurality of defects, and if the distances between the defect reference line and the defect reference lines adjacent to the defect reference line before and after the defect reference line are both greater than or equal to the preset threshold, the plurality of defects on the defect reference line are all regarded as isolated defects.
In the embodiment of the application, the preset threshold value can be set according to the requirement of the material for producing the clothes, if the code length of the material for producing the clothes is short, the preset threshold value can be set to be small, so that the cloth between two adjacent defects can be fully utilized, and if the code length of the material for producing the clothes is long, the preset threshold value can be set to be large, so that the material breaking time can be saved, and the production efficiency is improved.
Step S108: and respectively acquiring two edge reference lines of each material breaking area and each isolated defect outside the material breaking area.
In the embodiment of the application, the two edge reference lines of the material cutting area can be obtained by moving up the first defect reference line and the last defect reference line in the material cutting area, so that the defects in the material cutting area are located between the two edge reference lines. The two edge reference lines of an isolated defect can be obtained by moving the defect reference line of the isolated defect up and down respectively, so that the isolated defect is positioned between the two edge reference lines.
Step S110: and determining the material breaking position information of the cloth according to the edge reference line.
In the embodiment of the application, the edge reference line is the material breaking position, and the exercise position information of the cloth is determined according to the edge reference line.
As can be seen from the examples given in the embodiments of the present application, when the material cutting is performed according to the material cutting information generated in the above steps, only 6 times of cutting (two times of the material cutting area 1, two times of the material cutting area 2, and two times of the isolated defect F) are required, and if the material cutting is performed on each defect, 12 times of cutting (2 times of each defect, six defects in total) are required, so that the scheme of the embodiments of the present application saves the processing times and time of the material cutting processing step. Moreover, if two adjacent defects are too close to each other, if the areas of the two defects are respectively cut, the remaining area between the two defects after cutting is too narrow, and the cloth corresponding to the area cannot be used as the material for subsequently producing clothes, and finally becomes waste material, which is equivalent to doing useless work.
From the above description, it can be seen that the cloth material breakage information is generated by processing the cloth material detection data, and compared with the prior art in which the position of the material breakage is determined by manpower according to experience, the method is faster and more accurate, and cloth material meaningless loss caused by manually determining the material breakage scheme is avoided.
In an embodiment of the present application, the method may further include: and determining the information of the broken material length of the cloth according to the distance between every two edge reference lines. Continuing with the above example, the breaking length is the distance between the two edge reference lines of the breaking area 1, the distance between the two edge reference lines of the breaking area 2, and the distance between the two edge reference lines of the isolated defect F. By counting the length information of the cloth, a producer can obtain the cutting consumption of the broken cloth before the material is broken, so that the corresponding cloth can be supplemented in time according to the cutting consumption.
In an embodiment of the present application, the method may further include: and generating a control file according to the material breaking position information. In the embodiment of the application, the material cutting position information can be copied into a standard file of a cloth cutting machine control system, the standard file is converted into a text file in a TXT format through conversion software, and the data structure arrangement mode accords with a reading format of cloth cutting machine control software, so that the control file of the cloth cutting machine can be generated. The control file is acquired by the cloth cutting machine and cut according to the control file.
In an embodiment of the present application, the method may further include: and acquiring the identification information of the cloth, and performing associated storage on the identification information and the control file. In the embodiment of the application, the uniqueness identification can be carried out on each roll of cloth to obtain the identification information of the cloth. Optionally, the identification information of the cloth may be stored in an information carrier corresponding to the cloth, where the information carrier is, for example, but not limited to, any one or any combination of a two-dimensional code, a barcode, and an electronic tag, and the information carrier may be attached to the cloth or an outer packaging bag containing the cloth. It can be understood that the identification information and the control file may be stored as a whole data, or a corresponding relationship between the identification information and the control file may be established when the identification information and the control file are stored, as long as the corresponding control file can be obtained according to the identification information, which is not specifically limited herein. According to the scheme provided by the embodiment of the application, the cloth cutting machine can obtain the corresponding control file according to the identification information of the cloth before the cloth is cut, so that the cloth is cut.
The above is a specific implementation manner of the cloth detection data processing method in the embodiment of the present application, and based on this, the embodiment of the present application further provides a cloth detection data processing apparatus. The cloth detection data processing apparatus provided in the embodiments of the present application will be described below in terms of functional modularization.
Fig. 2 is a schematic diagram of an embodiment of a cloth inspection data processing apparatus in an embodiment of the present application, and the apparatus 200 may be implemented by software, hardware, or a combination of software and hardware. Since the embodiment of the apparatus 200 is substantially similar to the embodiment of the method, it is described simply, and reference may be made to some of the description of the method embodiment for relevant points. Referring to fig. 2, the apparatus 200 includes a data acquisition module 202, a distance calculation module 204, a region determination module 206, an edge acquisition module 208, and a position determination module 210. The data acquisition module 202 is configured to acquire detection data of the fabric, where the detection data includes defect location information. The distance calculating module 204 is configured to calculate a distance between two adjacent defect fiducial lines according to the defect location information. The area determining module 206 is configured to determine a material breakage area according to a preset rule, where the preset rule is that an area formed by combining continuous defects with the distance smaller than a preset threshold is used as the material breakage area. The edge obtaining module 208 is configured to obtain two edge reference lines of each of the material breakage regions and each of the isolated defects outside the material breakage regions. The position determining module 210 is configured to determine the material breakage position information of the fabric according to the edge reference line.
In one aspect, apparatus 200 further comprises a code length determination module. The code length determining module is used for determining the broken material code length information of the cloth according to the distance between each two edge reference lines.
In one aspect, the apparatus 200 further comprises a control generation module. And the control generation module is used for generating a control file according to the material breaking position information.
In one aspect, the apparatus 200 further comprises an associative memory module. The associated storage module is used for acquiring the identification information of the cloth and storing the identification information and the control file in an associated manner.
In an embodiment of the present application, there is also provided a computer device that may include a processor, and a memory for storing executable instructions of the processor. Wherein the processor is configured to execute the steps of the cloth detection data processing method in any one of the above embodiments by executing the executable instructions.
As will be appreciated by one skilled in the art, aspects of the present disclosure may be embodied as a system, method or program product. Accordingly, various aspects of the present disclosure may be embodied in the form of: an entirely hardware embodiment, an entirely software embodiment (including firmware, microcode, etc.) or an embodiment combining hardware and software aspects that may all generally be referred to herein as a "circuit," module "or" system.
A computer device according to an embodiment of the present application is described below with reference to fig. 3. For convenience of explanation, only the parts related to the embodiments of the present application are shown, and details of the specific technology are not disclosed.
As shown in fig. 3, the computer device 300 is in the form of a general purpose computer device. The computer device 300 may include a processor 302 and a memory 304, wherein the memory 304 has executable instructions stored thereon, wherein the executable instructions, when executed, cause the processor 302 to perform the cloth inspection data processing method in any of the above embodiments.
As shown in FIG. 3, computer device 300 may also include a bus 306 that connects the various system components, including processor 302 and memory 304. Bus 306 represents one or more of any of several types of bus structures, including a memory bus or memory controller, a peripheral bus, an accelerated graphics port, and a processor or local bus using any of a variety of bus architectures. By way of example, such architectures include, but are not limited to, Industry Standard Architecture (ISA) bus, micro-channel architecture (MAC) bus, enhanced ISA bus, Video Electronics Standards Association (VESA) local bus, and Peripheral Component Interconnect (PCI) bus.
Memory 304 may include computer system readable media in the form of volatile memory, such as Random Access Memory (RAM)308 and/or cache memory 310. The computer device 300 may further include other removable/non-removable, volatile/nonvolatile computer system storage media. By way of example only, storage system 312 may be used to read from and write to non-removable, nonvolatile magnetic media (not shown in FIG. 3, often referred to as a "hard drive"). Although not shown in FIG. 3, a magnetic disk drive for reading from and writing to a removable, nonvolatile magnetic disk (e.g., a "floppy disk") and an optical disk drive for reading from or writing to a removable, nonvolatile optical disk (e.g., a CD-ROM, DVD-ROM, or other optical media) may be provided. In these cases, each drive may be connected to bus 306 by one or more data media interfaces. The memory 304 may include at least one program product having a set (e.g., at least one) of program modules configured to execute the cloth inspection data processing method of any of the embodiments described above.
A program/utility 314 having a set (at least one) of program modules 316 may be stored, for example, in memory 304, such program modules 316 including, but not limited to, an operating system, one or more application programs, other program modules, and program data, each of which examples or some combination thereof may comprise an implementation of a network environment. The program module 316 generally implements the cloth inspection data processing method of any of the above embodiments.
The computer device 300 may also communicate with one or more external devices 322 (e.g., keyboard, pointing device, display 324, etc.), with one or more devices that enable a user to interact with the computer device 300, and/or with any devices (e.g., network card, modem, etc.) that enable the computer device 300 to communicate with one or more other computer devices. Such communication may occur via input/output (I/O) interfaces 318. Moreover, computer device 300 may also communicate with one or more networks (e.g., a Local Area Network (LAN), a Wide Area Network (WAN), and/or a public network such as the Internet) via network adapter 320. As shown, network adapter 320 communicates with the other modules of computer device 300 via bus 306. It should be appreciated that although not shown in the figures, other hardware and/or software modules may be used in conjunction with the computer device 300, including but not limited to: microcode, device drivers, redundant processors, external disk drive arrays, RAID systems, tape drives, and data backup storage systems, among others.
The processor 302 executes various functional applications and data processing by running the program stored in the memory 304, for example, implementing the cloth inspection data processing method in any of the above embodiments.
The embodiment of the present application further provides a computer-readable storage medium, on which a computer program is stored, where the computer program includes executable instructions, and when the executable instructions are executed by a processor, the steps of the cloth detection data processing method in any one of the above embodiments are implemented. In some possible implementations, various aspects of the present disclosure may also be implemented in the form of a program product including program code for causing a terminal device to perform the steps according to various exemplary embodiments of the present disclosure described in the cloth inspection data processing method of the present specification when the program product is run on the terminal device.
A program product for implementing the above method according to an embodiment of the present disclosure may employ a portable compact disc read only memory (CD-ROM) and include program code, and may be run on a terminal device, such as a personal computer. However, the program product of the present disclosure is not limited thereto, and in this document, a readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
The program product may employ any combination of one or more readable media. The readable medium may be a readable signal medium or a readable storage medium. A readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the foregoing. More specific examples (a non-exhaustive list) of the readable storage medium include: an electrical connection having one or more wires, a portable disk, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
The computer readable storage medium may include a propagated data signal with readable program code embodied therein, for example, in baseband or as part of a carrier wave. Such a propagated data signal may take many forms, including, but not limited to, electro-magnetic, optical, or any suitable combination thereof. A readable storage medium may also be any readable medium that is not a readable storage medium and that can communicate, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device. Program code embodied on a readable storage medium may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc., or any suitable combination of the foregoing.
Program code for carrying out operations for the present disclosure may be written in any combination of one or more programming languages, including an object oriented programming language such as Java, C + + or the like and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the user's computer device, partly on the user's device, as a stand-alone software package, partly on the user's computer device and partly on a remote computer device, or entirely on the remote computer device or server. In the case of a remote computer device, the remote computer device may be connected to the user's computer device through any type of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or the connection may be made to an external computer device (for example, through the Internet using an Internet service provider).
The detailed description set forth above in connection with the appended drawings describes exemplary embodiments but does not represent all embodiments that may be practiced or fall within the scope of the claims. The term "exemplary" used throughout this specification means "serving as an example, instance, or illustration," and does not mean "preferred" or "advantageous" over other embodiments. The detailed description includes specific details for the purpose of providing an understanding of the described technology. However, the techniques may be practiced without these specific details. In some instances, well-known structures and devices are shown in block diagram form in order to avoid obscuring the concepts of the described embodiments.
The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (4)
1. A cloth detection data processing method comprises the following steps:
acquiring detection data of cloth, wherein the detection data comprises defect position information;
calculating the distance between two adjacent defect reference lines according to the defect position information;
the defect datum lines are parallel lines of abscissa of defect positions;
determining a material breaking area according to a preset rule, wherein the preset rule is that an area formed by combining continuous defects with the distance smaller than a preset threshold is used as the material breaking area;
acquiring two edge reference lines of each material breaking area;
acquiring two edge reference lines of each isolated defect outside the material breaking area;
determining the material breaking position information of the cloth according to the edge reference line;
determining the information of the length of the broken material according to the distance between every two edge reference lines;
generating a control file according to the material breaking position information;
and acquiring the identification information of the cloth, and performing associated storage on the identification information and the control file.
2. A cloth inspection data processing apparatus comprising:
the data acquisition module is used for acquiring detection data of the cloth, and the detection data comprises defect position information;
the distance calculation module is used for calculating the distance between two adjacent defect datum lines according to the defect position information, wherein the defect datum lines are parallel lines of abscissa of defect positions;
the area determining module is used for determining a material breaking area according to a preset rule, wherein the preset rule is that an area formed by combining continuous defects with the distance smaller than a preset threshold is used as the material breaking area;
the edge acquisition module is used for acquiring two edge reference lines of each material breaking area and acquiring two edge reference lines of each isolated defect outside the material breaking area;
the position determining module is used for determining the material breaking position information of the cloth according to the edge reference line;
the code length determining module is used for determining the material breaking code length information of the cloth according to the distance between every two edge reference lines;
the control generation module is used for generating a control file according to the material breaking position information;
and the associated storage module is used for acquiring the identification information of the cloth and storing the identification information and the control file in an associated manner.
3. A computer device, comprising:
a processor; and
a memory having executable instructions stored thereon;
wherein the processor is configured to execute the executable instructions to implement the method of claim 1.
4. A computer-readable storage medium, on which a computer program is stored, the computer program comprising executable instructions that, when executed by a processor, implement the method of claim 1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811452491.8A CN109670979B (en) | 2018-11-30 | 2018-11-30 | Cloth detection data processing method, device and equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811452491.8A CN109670979B (en) | 2018-11-30 | 2018-11-30 | Cloth detection data processing method, device and equipment |
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| CN109670979A CN109670979A (en) | 2019-04-23 |
| CN109670979B true CN109670979B (en) | 2021-08-06 |
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| CN110880073B (en) * | 2019-11-19 | 2022-09-16 | 广东溢达纺织有限公司 | Fabric production control method and device and computer equipment |
| CN112200790B (en) * | 2020-10-16 | 2023-04-07 | 鲸斛(上海)智能科技有限公司 | Cloth defect detection method, device and medium |
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