CN201143697Y - Automatic cutting machine - Google Patents
Automatic cutting machine Download PDFInfo
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- CN201143697Y CN201143697Y CNU2007201966058U CN200720196605U CN201143697Y CN 201143697 Y CN201143697 Y CN 201143697Y CN U2007201966058 U CNU2007201966058 U CN U2007201966058U CN 200720196605 U CN200720196605 U CN 200720196605U CN 201143697 Y CN201143697 Y CN 201143697Y
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- traction
- belt
- conveyer belt
- rewinding
- cutting machine
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Abstract
The utility model discloses an automatic cutting machine, which comprises a frame and a drawing mechanism, a punching mechanism and a material receiving mechanism that are arranged on the frame. The drawing mechanism comprises a drawing conveyor belt, a haulage belt wheel group and a drawing power mechanism. The drawing conveyor belt is arranged at the haulage belt wheel group and the haulage belt wheel group is connected with the drawing power mechanism. The punching mechanism comprises a punching worktable, a punching power cylinder, a tool base and tools. The punching power cylinder is fixed above the worktable by a bracket. The tool base is fixed on the output terminal of the punching power cylinder. The tools are vertically fixed on the tool base. The material receiving mechanism comprises a material receiving conveyor belt, a material receiving wheel group and a material receiving power mechanism. The material receiving conveyor belt is arranged at the material receiving wheel group. The material receiving wheel group is connected with the material receiving power mechanism. The drawing conveyor belt, the punching worktable and the material receiving conveyor belt are jointed together in sequence. The tools are pushed by the punching power cylinder to punch materials, thus guaranteeing the smoothness of cutting end surface of the materials.
Description
Technical field
The utility model is about a kind of cutting machine, especially about a kind of cutting machine that is used to cut automobile rubber, polyvinyl chloride sealing strip.
Background technology
Cutting machine is a kind of important processing of cutting equipment, and it is used widely aborning, according to the difference of dynamical element, generally is divided into the die-cut formula of power saws cut and hydraulic pressure.The characteristics of power saws cut cutting machine are that cutting force is bigger, but its converted products section is more coarse, noise is relatively large, and section generally has the phenomenon of burning when processing polyvinyl chloride (PVC) material; The advantage of the cutting of the die-cut formula cutting machine of hydraulic pressure is that flush shear force is bigger, and shortcoming is exactly that volume is bigger, and the die-cut cycle is longer relatively, is not suitable for cutting of hardness lower material (as rubber, polyvinyl chloride etc.) material.In addition, it is relatively low that existing cutting machine fixed length cuts precision, and automaticity is not high.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the deficiencies in the prior art, provides a kind of material that can guarantee to cut the automatic cutting machine of end face flatness.
The technical solution adopted for the present invention to solve the technical problems is: a kind of automatic cutting machine, comprise frame and be installed in haulage gear on this frame, punching mechanism and receiving mechanism, this haulage gear comprises the traction conveyer belt, traction belt wheels and traction power mechanism, this traction conveyer belt is installed on these traction belt wheels, these traction belt wheels are connected with this traction power mechanism, this punching mechanism comprises die-cut workbench, die-cut power cylinder, the base of tool and cutter, this die-cut power cylinder is fixed on this workbench top by support, this base of tool is fixed on the output of this die-cut power cylinder, this cutter vertically is fixed on this base of tool, this receiving mechanism comprises the rewinding conveyer belt, rewinding belt wheel group and rewinding actuating unit, this rewinding conveyer belt is installed on this rewinding belt wheel group, this rewinding belt wheel group is connected with this rewinding actuating unit, and this draws conveyer belt, die-cut workbench and rewinding conveyer belt are connected in turn.
Also be fixed with two vertical pressing plates on the described base of tool, these two pressing plates lay respectively at the both sides of this cutter on the mass transport direction.
On the described traction belt wheels encoder is installed, this encoder is connected with counter, and this counter is connected with this die-cut power cylinder.
Be provided with between described haulage gear and punching mechanism and be used to detect the reflective photoelectric switch whether material is arranged, this reflective photoelectric switch is connected with the rewinding actuating unit with this traction power cylinder.
The input of described traction conveyer belt is connected with buffer gear, this buffer gear comprises first, second and third support wheel of distribution triangular in shape, this first support wheel and second support wheel are installed on the gripper shoe that is fixed on the frame, the 3rd support wheel is installed in an end of fork, the other end of this fork is installed on this gripper shoe by rotating shaft, this buffer gear comprises also and is used to monitor the fork angular displacement sensor of pendulum angle around the shaft that this angular displacement sensor is connected with traction power mechanism.
Described buffer gear comprises also and fork corotation axle and the synchronous gear that rotates that angular displacement sensor is installed on this gear.
Described receiving mechanism also comprises scraping wings and pusher actuating unit, and the output of this pusher actuating unit is connected with this scraping wings, and this scraping wings is positioned at the outside of this rewinding conveyer belt, and this scraping wings is vertical with this rewinding conveyer belt.
Described haulage gear also comprises fixed block, movable block and vertical lifting mechanism, these traction belt wheels comprise that being located at one on the fixed block ranked first the traction belt wheel and be located at one on the movable block and ranked second the traction belt wheel, this traction conveyer belt comprises stretching tight to ranked first traction first on belt wheel traction conveyer belt and stretch tight at this and ranked second the second traction conveyer belt on the traction belt wheel at this, this fixed block is fixed on this frame, this vertical lifting mechanism is installed on this frame, its output is connected with this movable block, and this movable block is positioned at this fixed block top.
Described traction power mechanism comprises motor, decelerator and driving-belt, this motor is connected with this decelerator, on the output shaft of this decelerator driving pulley is installed, this driving-belt stretches tight on this driving pulley, one first traction belt wheel and one second traction belt wheel.
The invention has the beneficial effects as follows 1) cutter die-cut material under the promotion of die-cut power cylinder, guaranteed that material cuts the flatness of end face, what guaranteed material cuts quality and aesthetics; 2) by the signal of counter capturing and coding device, cutoff length has been carried out accurate measurement, realized that fixed length cuts; 3) by angular displacement sensor is set, can realize the automatic speed regulation of haulage gear on buffer gear.
Description of drawings
Fig. 1 is the structural representation of the automatic cutting machine of present embodiment;
Fig. 2 is the structural representation of the buffer gear of the automatic cutting machine of present embodiment;
Fig. 3 is the structural representation of the part haulage gear of the automatic cutting machine of present embodiment;
Fig. 4 is the structural representation of the punching mechanism of the automatic cutting machine of present embodiment;
Fig. 5 is the structural representation of the pusher part of the automatic cutting machine of present embodiment.
The specific embodiment
To shown in Figure 5, the automatic cutting machine of present embodiment comprises frame 9 and is installed in buffer gear 1, haulage gear 2, punching mechanism 3 and receiving mechanism 4 on the frame 9 that this buffer gear 1, haulage gear 2, punching mechanism 3 and receiving mechanism 4 are connected in turn as Fig. 1.
This buffer gear 1 comprises first support wheel 11, gear 12, fork 13, second support wheel 14 and the 3rd support wheel 15.This first support wheel 11 is installed in an end of fixed bar 16, and the other end of this fixed bar 16 is fixed on the gripper shoe 17, and this gripper shoe 17 is fixed on the frame 9.This second support wheel 14 is installed on the gripper shoe 17 by mandrel is rotatable.The 3rd support wheel 15 is installed in an end of this fork 13, and the other end of this fork 13 is installed on this gripper shoe 17 by rotating shaft 18, and this fork 13 can be swung around this rotating shaft 18, and this gear 12 also is installed in this rotating shaft 18 and with this fork 13 and rotates synchronously.This fork 13 angle of 18 swings is around the shaft monitored by angular displacement sensor.The line of this first support wheel 11, second support wheel 14 and the 3rd support wheel 15 constitutes triangle, the movement locus when it has defined the material pan feeding, and this movement locus is shown in the double dot dash line among Fig. 2.When material abundance, hauling speed stably the time, fork 13 is sagging naturally, and material by second support wheel 14, the 3rd support wheel 15 and first support wheel 11, is sent to haulage gear 2 in turn by direction shown in two chain line among Fig. 2.When material give slowly, when hauling speed is too fast, the tensile force of material will make fork 13 18 counterclockwise upwards swings around the shaft.Just formed a signal in the whole swing process and passed to angular displacement sensor, angular displacement sensor output control signal is given haulage gear 2, and haulage gear 2 is done suitable adjustment and reduced hauling speed.
This haulage gear 2 comprises traction conveyer belt, traction belt wheels and traction power mechanism.This haulage gear also comprises fixed block 21 and movable block 22, these traction belt wheels comprise be located at one on this fixed block 21 ranked first the traction belt wheel 23 and be located at one on this movable block 22 ranked second the traction belt wheel 24, this traction conveyer belt comprises stretching tight to ranked first traction first on belt wheel 23 traction conveyer belt 25 and stretch tight at this and ranked second the second traction conveyer belt 26 on the traction belt wheel 24 at this, and this ranked first traction belt wheel 23 and this and ranked second that to draw belt wheel 24 parallel.This fixed block 21 is fixed on the frame 9, and this movable block 22 is positioned at the top of this fixed block 21 and parallel with this fixed block 21.This movable block 22 can be in the vertical direction lifting by the drive of vertical lifting mechanism.This vertical lifting mechanism comprises the lead screw pair 28 that handle 27 reaches by its drive, and this lead screw pair 28 is fixing with this movable block 22, and during turning handle 27, lead screw pair 28 can be with movable block 22 in the vertical direction lifting.This traction power mechanism comprises motor 291, worm reducer 292 and driving-belt 293, this motor 291 is connected by the power shaft of screw thread with this worm reducer 292, driving pulley 294 is installed on the output shaft of this worm reducer 292, this driving-belt 293 stretches tight at this driving pulley 294, on one first traction belt wheel 23 and one the second traction belt wheel 24, during motor 291 work, driving pulley 294 is being with this first traction wheel 23 and second traction wheel 24 to rotate by driving-belt 293, and then be with other first, second traction wheel and first, the second traction conveyer belt moves, thereby the circular motion of motor 291 outputs is converted to the straight line pulling motion of conveyer belt.By regulating the spacing of fixed block 21 and movable block 22, can adapt to the material of different-thickness.In addition, for this driving-belt of tensioning, this driving-belt 293 also stretches tight on tensioning pulley 295.This first, second traction belt wheel can be belt pulley or sprocket wheel, and this first, second traction conveyer belt can be belt or chain with this driving-belt.
This receiving mechanism 4 comprises rewinding conveyer belt, rewinding belt wheel group, rewinding actuating unit, scraping wings and pusher actuating unit.This rewinding belt wheel group comprises two first flat tyre wheel 41 and two second flat tyre wheels 42 that diameter is less that diameter is bigger.This rewinding actuating unit comprises motor 43 and connected decelerator 44, and driving pulley 45 is installed on the output shaft of this decelerator 44, and this rewinding conveyer belt 46 stretches tight on this driving pulley 45, two first flat tyre wheels 41 and two second flat tyre wheels 42.This pusher actuating unit comprises cylinder 47 and connected guide rod 48, and this guide rod 48 is connected with this scraping wings 49, and this scraping wings 49 is used for shifting the material on the rewinding conveyer belt 46 onto receiving vat, and promptly its direction of motion is vertical with the throughput direction of rewinding conveyer belt 46.After punching mechanism 3 was finished die-cut severing to material, rewinding conveyer belt 46 was carried the finished product that cuts, and when this finished product moved to the position that aligns scraping wings 49, cylinder 47 work drove guide rods 48 and promote scraping wings 49 together and finished product is pushed receiving vat.In this process, two second belt pulley, 42 tightening belts that diameter is less make course of conveying more steady.
The operating procedure of this automatic cutting machine is as follows: during work, earlier key switch is threaded to " modification " position on the control panel of automatic cutting machine, and the operation high-speed counter revises the length and the pre-length of slowing down of required severing, if after the modification switch is threaded to " locking " position on the control panel.After pressing " startup " button on the control panel, haulage gear is started working.Haulage gear 2 is introduced in three support wheels, 11,14,15 backs that pass buffer gear 1 with the material order this moment, by haulage gear the material that needs cut off is drawn.The given operable knob switch of hauling speed is changed, and when manual, the rotating speed of haulage gear (being the speed of motor 291) is given by the panel speed knob, is used for debugging; During automatic transmission, the haulage gear rotating speed is given by angular displacement sensor, and angular displacement sensor can the angle of inclination by fork 13 be determined the rotating speed of haulage gear automatically, cooperate with preceding machine automatically, and the purpose of storing can reach die-cut the time.Material enters punching mechanism 3 after haulage gear 2 comes out.This moment, receiving mechanism 4 brought into operation.Begin counting after the counter time-delay, guarantee the length of article one material.Material is pulled on the rewinding conveyer belt 46 of receiving mechanism the preparation of promptly finishing the work.After this, cutting machine enters automatic mode.When arriving the pre-slowing-down length of appointment, haulage gear 2 and receiving mechanism 4 run slowly, and when arriving the severing length of appointment, haulage gear 2 is out of service with receiving mechanism 4, by cutter 34 die-cut severing materials.After cutter 34 resetted, haulage gear 2 quickened operation with receiving mechanism 4, and after the material that the storing part is unnecessary had drawn, slowing down entered the state of traveling at the uniform speed.After die-cut, through time-delay, receiving mechanism 4 carries out pusher by scraping wings 49, finishes a working cycles.If with the external cutting off source of the gas, cutter may lose support and descend in the running, this moment, haulage gear and receiving mechanism were out of service, and the red alarm lamp on the cutting machine is glittering automatically.If there is not material in the running, then receiving mechanism is out of service, and the yellow alarm lamp on the cutting machine is glittering automatically.
This frame can be all-in-one-piece frame, also can be split type frame, and promptly buffer gear, haulage gear, punching mechanism and receiving mechanism are installed on separately the frame.The output of this buffer gear is connected with the input of the traction conveyer belt of this haulage gear, the output of this traction conveyer belt is connected with the input of the die-cut workbench of punching mechanism, the output of this die-cut workbench is connected with the input of the rewinding conveyer belt of receiving mechanism, and this rewinding conveyer belt then is used for rewinding.This receiving mechanism can not be provided with scraping wings and pusher actuating unit, directly by the rewinding conveyer belt material is sent into receiving vat.
For this automatic cutting machine, owing to adopted the signal of the high-speed counter capturing and coding device that the band multiplying power is provided with, show value is length value, and precision height, friendly interface, cost are low.Because having introduced buffer gear makes the position of cutter be fixed, need not together to move, and can adapt to the discharging speed of last operation automatically with material, simple in structure, save cost.Owing to added reflective photoelectric switch as the Incoming Quality Control device, made cutting machine to have avoided start just die-cut, effective service life that must prolong cutter and receiving mechanism according to whether having material to judge whether to carry out severing action and rewinding action voluntarily.Whole cutting machine need not to debug the speed that can adapt to last operation automatically, simple in structure, easy to operate, cost is low, the life-span is long, continuously-running, has improved production efficiency.
Above content be in conjunction with concrete preferred implementation to further describing that the utility model is done, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, under the prerequisite that does not break away from the utility model design, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.
Claims (9)
1. automatic cutting machine, it is characterized in that: comprise frame and be installed in haulage gear on this frame, punching mechanism and receiving mechanism, this haulage gear comprises the traction conveyer belt, traction belt wheels and traction power mechanism, this traction conveyer belt is installed on these traction belt wheels, these traction belt wheels are connected with this traction power mechanism, this punching mechanism comprises die-cut workbench, die-cut power cylinder, the base of tool and cutter, this die-cut power cylinder is fixed on this workbench top by support, this base of tool is fixed on the output of this die-cut power cylinder, this cutter vertically is fixed on this base of tool, this receiving mechanism comprises the rewinding conveyer belt, rewinding belt wheel group and rewinding actuating unit, this rewinding conveyer belt is installed on this rewinding belt wheel group, this rewinding belt wheel group is connected with this rewinding actuating unit, and this draws conveyer belt, die-cut workbench and rewinding conveyer belt are connected in turn.
2. automatic cutting machine according to claim 1 is characterized in that: also be fixed with two vertical pressing plates on the described base of tool, these two pressing plates lay respectively at the both sides of this cutter on the mass transport direction.
3. automatic cutting machine according to claim 1 is characterized in that: on the described traction belt wheels encoder is installed, this encoder is connected with counter, and this counter is connected with this die-cut power cylinder.
4. automatic cutting machine according to claim 3 is characterized in that: be provided with between described haulage gear and punching mechanism and be used to detect the reflective photoelectric switch whether material is arranged, this reflective photoelectric switch is connected with the rewinding actuating unit with this traction power cylinder.
5. automatic cutting machine according to claim 1, it is characterized in that: the input of described traction conveyer belt is connected with buffer gear, this buffer gear comprises first of distribution triangular in shape, second and third support wheel, this first support wheel and second support wheel are installed on the gripper shoe that is fixed on the frame, the 3rd support wheel is installed in an end of fork, the other end of this fork is installed on this gripper shoe by rotating shaft, this buffer gear comprises also and is used to monitor the fork angular displacement sensor of pendulum angle around the shaft that this angular displacement sensor is connected with traction power mechanism.
6. automatic cutting machine according to claim 5 is characterized in that: described buffer gear comprises also and fork corotation axle and the synchronous gear that rotates that angular displacement sensor is installed on this gear.
7. automatic cutting machine according to claim 1, it is characterized in that: described receiving mechanism also comprises scraping wings and pusher actuating unit, the output of this pusher actuating unit is connected with this scraping wings, this scraping wings is positioned at the outside of this rewinding conveyer belt, and this scraping wings is vertical with this rewinding conveyer belt.
8. according to any described automatic cutting machine among the claim 1-7, it is characterized in that: described haulage gear also comprises fixed block, movable block and vertical lifting mechanism, these traction belt wheels comprise that being located at one on the fixed block ranked first the traction belt wheel and be located at one on the movable block and ranked second the traction belt wheel, this traction conveyer belt comprises stretching tight to ranked first traction first on belt wheel traction conveyer belt and stretch tight at this and ranked second the second traction conveyer belt on the traction belt wheel at this, this fixed block is fixed on this frame, this vertical lifting mechanism is installed on this frame, its output is connected with this movable block, and this movable block is positioned at this fixed block top.
9. automatic cutting machine according to claim 8, it is characterized in that: described traction power mechanism comprises motor, decelerator and driving-belt, this motor is connected with this decelerator, on the output shaft of this decelerator driving pulley is installed, this driving-belt stretches tight on this driving pulley, one first traction belt wheel and one second traction belt wheel.
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CNU2007201966058U CN201143697Y (en) | 2007-12-28 | 2007-12-28 | Automatic cutting machine |
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CNU2007201966058U CN201143697Y (en) | 2007-12-28 | 2007-12-28 | Automatic cutting machine |
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CN107161770A (en) * | 2017-05-05 | 2017-09-15 | 中材科技股份有限公司 | A kind of narrow filtrate mark cuts out long equipment |
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CN107055179A (en) * | 2017-06-07 | 2017-08-18 | 河南省亚安绝缘材料厂有限公司 | A kind of insulating paper metering display device |
CN107298328A (en) * | 2017-07-25 | 2017-10-27 | 盐城精通源机械有限公司 | A kind of perching granny rag all-in-one |
CN108622697A (en) * | 2018-06-15 | 2018-10-09 | 广州九恒条码有限公司 | viscose paper waste discharge system |
CN108858336A (en) * | 2018-08-01 | 2018-11-23 | 常熟市中意无纺制造有限公司 | Non-woven cloth cut-off unit and its control method |
CN109850640A (en) * | 2018-12-04 | 2019-06-07 | 慈溪市凯乐电器有限公司 | A kind of cutoff device of housing plate |
CN110587678A (en) * | 2019-10-18 | 2019-12-20 | 山东大学 | Flexible material cutting and supplying device and granulating system |
CN110587678B (en) * | 2019-10-18 | 2020-12-25 | 山东大学 | Flexible material cutting and supplying device and granulating system |
CN110745620A (en) * | 2019-10-30 | 2020-02-04 | 常州市新创智能科技有限公司 | Transition device |
CN111113527A (en) * | 2020-01-11 | 2020-05-08 | 上海越联橡塑制品有限公司 | Automatic production line for cutting automobile sealing strip |
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