CN103662921B - Single raw material belt automatic rewinding production line - Google Patents

Single raw material belt automatic rewinding production line Download PDF

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Publication number
CN103662921B
CN103662921B CN201310748689.1A CN201310748689A CN103662921B CN 103662921 B CN103662921 B CN 103662921B CN 201310748689 A CN201310748689 A CN 201310748689A CN 103662921 B CN103662921 B CN 103662921B
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CN
China
Prior art keywords
tape
rewinding
wheel
turntable
belt
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Expired - Fee Related
Application number
CN201310748689.1A
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Chinese (zh)
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CN103662921A (en
Inventor
黄聪伟
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Individual
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Individual
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Publication date
Priority to CN201510589226.4A priority Critical patent/CN105253677B/en
Priority to CN201510589170.2A priority patent/CN105129470A/en
Priority to CN201510590161.5A priority patent/CN105151871A/en
Priority to CN201310748689.1A priority patent/CN103662921B/en
Priority to CN201510589246.1A priority patent/CN105173838A/en
Priority to CN201510589220.7A priority patent/CN105173837A/en
Priority to CN201510589248.0A priority patent/CN105173839A/en
Priority to CN201510589316.3A priority patent/CN105236186A/en
Application filed by Individual filed Critical Individual
Publication of CN103662921A publication Critical patent/CN103662921A/en
Application granted granted Critical
Publication of CN103662921B publication Critical patent/CN103662921B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26Cutting-off the web running to the wound web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/06Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/28Attaching the leading end of the web to the replacement web-roll core or spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/28Attaching the leading end of the web to the replacement web-roll core or spindle
    • B65H19/283Attaching the leading end of the web to the replacement web-roll core or spindle by applying adhesive to the core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/195Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
    • B65H23/198Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/06Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/08Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/41419Starting winding process
    • B65H2301/41423Starting winding process involving liquid, e.g. wetting core by water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/41419Starting winding process
    • B65H2301/41425Starting winding process involving blowing means, e.g. air blast
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/41419Starting winding process
    • B65H2301/41427Starting winding process involving arrangements for securing leading edge to core, e.g. adhesive tape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4144Finishing winding process
    • B65H2301/41445Finishing winding process after winding process
    • B65H2301/41447Finishing winding process after winding process discharging roll by, e.g. rolling it down a slope
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2515/00Physical entities not provided for in groups B65H2511/00 or B65H2513/00
    • B65H2515/30Forces; Stresses
    • B65H2515/34Pressure, e.g. fluid pressure

Landscapes

  • Replacement Of Web Rolls (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Unwinding Of Filamentary Materials (AREA)

Abstract

The automatic rewinding production line for the single raw material belts comprises a frame main body, a control system arranged on the frame main body, a rotary table rewinding device, a mother belt supplying device and an idle wheel supplying device, wherein the mother belt supplying device and the idle wheel supplying device are used for respectively supplying a mother belt and an idle wheel to the rotary table rewinding device, the brake belt device is positioned between the mother belt supplying device and the rotary table rewinding device, and the collecting device is used for collecting the idle wheel which is wound with the raw material belts and is arranged on the rotary table rewinding device. The invention has novel and unique design, skillful and practical structure, high automation degree, greatly improved work rate and wide market promotion prospect. The automatic rewinding production line realizes the production of high automatic rewinding, can meet the requirement of large-scale production, changes the traditional winding and laminating and hot welding and other tape head feeding modes, and adopts the unique automatic tape head feeding mode and device and the winding process to automatically control the tension of the tape material to perform rewinding operation. The thread seal tape is more rapid and flush, the labor cost is reduced, and the quality and the image of the product are improved.

Description

单体生料带自动复卷生产线Single raw material belt automatic rewinding production line

技术领域 technical field

本发明涉及的是一种生料带复卷设备领域,更具体地说是单体生料带自动复卷生产线。 The invention relates to the field of raw material tape rewinding equipment, more specifically to an automatic rewinding production line for single raw material tape.

背景技术 Background technique

生料带是水暖安装中常用的一种辅助用品,用于管件连接处,增强管道连接处的密闭性。它是一种较理想的密封材料,由于其无毒、无味、优良的密封性、绝缘性、耐腐性,被广泛地应用于水处理、天然气、化工、塑料、电子工程等领域。 Raw tape is an auxiliary product commonly used in plumbing installation, which is used at the joints of pipe fittings to enhance the airtightness of pipe joints. It is an ideal sealing material. It is widely used in water treatment, natural gas, chemical industry, plastics, electronic engineering and other fields due to its non-toxic, odorless, excellent sealing, insulation and corrosion resistance.

目前,生料带分卷复卷机一般包括带有操作台面的机架以及装设于操作台后侧的装配装置,该装配装置上装设有用于安装一盘生料带母带料的从动转轴、用于带动空轮转动的主动转轴以及位于从动转轴和主动转轴之间的计数过渡轮。使用时,将一盘生料带的滚卷装配于从动转轴上,操作者取一个空轮安装于主动转轴上,然后操作者用手拉动滚卷上的生料带的头部,使其经过计数过渡轮伸入空轮的凹槽内,用手压住生料带的头部使其贴附于凹槽的槽底面上,然后启动装配装置上的脚踏开关或按钮,使其主动转轴带动空轮转动,这样生料带会在空轮上缠绕,需靠操作者主观判断及操作来进行复卷作业。这种生料带分卷机可以达到复卷目的。但也存在一些不足之处,操作者的主观判断依赖程度较大,机械化水平低下,全需要人工操作,其过程依操作者主观判断操作,,大规模化生产人工成本极高。而且人工缠绕带头的方式进行复卷作业,生料带复卷易出现不平整和不整齐的现象,导致产品一致性差,成品品像欠佳,且工劳作业强度较大。 At present, the raw material tape splitting and rewinding machine generally includes a frame with an operating table and an assembly device installed on the rear side of the operating table. A rotating shaft, a driving rotating shaft used to drive the idle wheel to rotate, and a count transition wheel located between the driven rotating shaft and the driving rotating shaft. When in use, assemble a roll of raw material belt on the driven shaft, the operator takes an empty wheel and installs it on the driving shaft, and then the operator pulls the head of the raw material belt on the roll by hand to make it After the counting transition wheel extends into the groove of the empty wheel, press the head of the raw material belt with your hand to make it stick to the bottom surface of the groove, and then activate the foot switch or button on the assembly device to make it automatically The rotating shaft drives the idle wheel to rotate, so that the raw material belt will be wound on the empty wheel, and the rewinding operation needs to be performed by the operator's subjective judgment and operation. This kind of raw tape splitting machine can achieve the purpose of rewinding. But there are also some shortcomings. The subjective judgment of the operator is highly dependent, and the level of mechanization is low. All manual operations are required. The process is operated according to the subjective judgment of the operator, and the labor cost of large-scale production is extremely high. Moreover, the rewinding operation is carried out by manually winding the head, and the rewinding of the raw material tape is prone to unevenness and irregularity, resulting in poor product consistency, poor product image, and high labor intensity.

发明内容 Contents of the invention

本发明公开的是单体生料带自动复卷生产线,其主要目的在于克服现有生料带复卷机自动化水平低、人工成本高、工人劳作强度大,产品一致性以及品像差的缺点。 The invention discloses an automatic rewinding production line for single raw material tape, and its main purpose is to overcome the shortcomings of the existing raw material tape rewinder, such as low automation level, high labor cost, high labor intensity, product consistency and product aberration .

为了解决上述存在的技术问题,本发明采用的技术方案如下。 In order to solve the above-mentioned existing technical problems, the technical solutions adopted by the present invention are as follows.

单体生料带自动复卷生产线,包括机架主体、装设于机架主体上的控制系统、转盘复卷装置以及分别给转盘复卷装置输送母带和空轮的供母带装置和自动供空轮装置,该转盘复卷装置、供母带装置和自动供空轮装置均受控于控制系统,所述转盘复卷装置包括分度主转盘以及装设于分度主转盘上的四个转轴工位,该四个转轴工位分别位于以分度主转盘中心为对称布置的四角处,该四个转轴工位分别为加轮轴位、卷绕轴位、收卷轴位以及卸轮轴位,每个转轴工位包括从动转轴以及位于从动转轴一侧的切带底座,该切带底座包括座体以及固定连接于座体上的刀座,所述转盘复卷装置还包括位于分度主转盘前方的中央支架、位于加轮轴位前侧的自动上空轮装置以及位于卷绕轴位上方一侧的切带刀架,该切带刀架上装设有刀头以及位于刀头一侧且用于给卷绕轴位上的空轮进行吹气的下吹气帘喷头,该刀头与位于其正下方的对应刀座作切断生料带配合,所述中央支架上装设有用于给卷绕轴位上的空轮进行喷气/雾的上带气雾喷射头和用于给收卷轴位上空轮上的生料带尾段进行喷雾的收带喷射头。 Single raw tape automatic rewinding production line, including the main body of the frame, the control system installed on the main body of the frame, the turntable rewinding device, the master tape supply device and the automatic The idle wheel supply device, the turntable rewinding device, the master tape supply device and the automatic idle wheel supply device are all controlled by the control system. The turntable rewinding device includes an indexing main turntable and four The four rotating shaft stations are respectively located at the four corners symmetrically arranged with the center of the indexing main turntable. The four rotating shaft stations are respectively the adding wheel shaft position, winding shaft position, winding shaft position and unloading wheel shaft position Each rotating shaft station includes a driven rotating shaft and a tape cutting base located on one side of the driven rotating shaft. The tape cutting base includes a base and a knife seat fixedly connected to the base. The turntable rewinding device also includes a The central support in front of the main turntable, the automatic idler device at the front side of the wheel shaft, and the tape cutting tool rest on the side above the winding shaft. And the lower blowing air curtain nozzle used to blow air to the empty wheel on the winding shaft position, the cutter head and the corresponding knife seat located directly below it are used to cut the raw material belt, and the central support is equipped with a device for feeding the coil. The upper belt aerosol spray head for spraying/misting around the idle wheel on the shaft position and the take-up spray head for spraying the tail section of the raw material tape on the idle wheel above the winding shaft position.

单体生料带自动复卷生产线,还包括位于供母带装置和卷绕轴位之间的刹带装置,该刹带装置受控于控制系统,该刹带装置包括刹车压板、刹车底板以及驱动刹车压板可上下动作地与刹车底板配合的刹车驱动机构。 The single raw tape automatic rewinding production line also includes a brake belt device located between the supply master belt device and the winding shaft. The brake belt device is controlled by the control system. The brake belt device includes a brake pressure plate, a brake bottom plate and A brake drive mechanism that drives the brake pressure plate to cooperate with the brake base plate in an up-and-down motion.

进一步的,所述机架主体还设有带头接搭装置,该带头接搭装置受控于控制系统,该带头接搭装置位于供母带装置和刹带装置之间,该带头接搭装置包括具有电热装置组件的接搭压板、母带穿过的接搭底板以及驱动接搭压板可上下往复动作地与接搭底板配合的接搭驱动机构。 Further, the main body of the frame is also provided with a belt connecting device, which is controlled by the control system. The belt connecting device is located between the tape supply device and the belt brake device. It has a lapping platen of the electric heating device assembly, a lapping base plate through which the master tape passes, and a lapping drive mechanism that drives the lapping platen to reciprocate up and down to cooperate with the lapping base plate.

单体生料带自动复卷生产线,还包括用于承接转盘复卷装置上卸下的已复卷有生料带的满料轮的自动包装装置,该自动包装装置的顶部设有用于承接从卸轮轴位上卸下的所述满料轮的接料口,其出口部分别设有满料轮在其内进行包装外袋的成品包装已出料口和满料轮在其内不进行包装外袋的未包装成品出料口。 The single raw tape automatic rewinding production line also includes an automatic packaging device for receiving the full material wheel that has been rewound with raw material tape unloaded from the turntable rewinding device. The outlet of the full material wheel unloaded on the unloading wheel shaft is respectively provided with a full material wheel in which the finished product packaging of the outer bag is packaged, and the full material wheel is not packaged in it. The unpackaged finished product outlet of the outer bag.

进一步的,所述供母带装置包括装设于机架本体一侧的支撑件、断带检测器以及固定于支撑件上的电控阻尼器和用于检测母带卷盘上母带带量的母带带量检测装置,所述电控阻尼器的输出轴上装配有可更换母带卷盘的安装夹头。 Further, the master tape supply device includes a support installed on one side of the frame body, a broken tape detector, and an electronically controlled damper fixed on the support and used to detect the amount of master tape on the master tape reel. The detection device for the amount of master tape, the output shaft of the electric control damper is equipped with a replaceable installation chuck of the master tape reel.

进一步的,所述供空轮装置包括空轮分选机以及连接于空轮分选机和所述自动上空轮装置之间的空轮缓存进给轨道装置,该自动上空轮装置包括用于承接空轮缓存进给轨道装置上的空轮的上料推槽、将上料推槽上的空轮顺着上料推槽的出槽口推到加轮轴位的从动转轴上的上料推头以及带动上料推头作推动空轮动作的上料驱动机构,所述上料推槽位于加轮轴位上从动转轴的正前方。 Further, the idler supply device includes an idler sorter and an idler buffer feeding track device connected between the idler sorter and the automatic upper idler device, and the automatic upper idler device includes a The feeding push groove of the idle wheel on the idle wheel cache feed track device, the feeding pusher that pushes the empty wheel on the feeding push groove to the driven shaft of the adding wheel shaft along the outlet of the feeding push groove The head and the feeding drive mechanism that drives the feeding push head to push the idle wheel action, and the feeding push groove is located directly in front of the driven shaft on the adding wheel shaft.

进一步的,所述分度主转盘还包括安装于盘面上每个转轴工位的收带下压板,并且该收带下压板位于对应刀座一侧,所述机架主体还设有收带压板机构,该收带压板机构包括上压带板以及驱动该上压带板上下往复动作地与收带下压板配合的上压带板驱动机构。 Further, the indexing main turntable also includes a tape take-up lower press plate installed on each rotating shaft station on the disk surface, and the tape take-up lower press plate is located on the side of the corresponding knife seat, and the main body of the frame is also provided with a tape take-up press plate Mechanism, the take-up press plate mechanism includes an upper press plate and an upper press plate drive mechanism that drives the upper press plate to reciprocate up and down and cooperates with the take-up lower press plate.

进一步的,所述机架主体内部设有由第一动力装置带动的收卷主动转轴、卸料推动杆以及由变速电动机带动的永磁主动转盘,所述卷绕轴位的从动转轴后部卡接有一感应从动转盘,该永磁主动转盘位于感应从动转盘的正后方,并且该永磁主动转盘通过电磁感应的作用力带动感应从动转盘转动;所述收卷主动转轴的一端设有一摩擦轮,该摩擦轮的外圆周面贴于收卷轴位的从动转轴的周面,并且所述收卷主动转轴带动摩擦轮转动,通过摩擦轮与收卷轴位的感应从动转盘之间的滚动摩擦力的作用从而带动其从动转轴转动;每个转轴工位上还装设有可推动卸下已复卷有生料带的满料轮的卸轮组件,所述卸料推动杆位于卸轮轴位的正后方,并且该卸料推动杆通过第二动力装置带动其作推动卸轮组件作卸料动作。 Further, the inside of the main body of the frame is equipped with a winding active shaft driven by the first power device, a discharge push rod and a permanent magnet active turntable driven by a variable speed motor. The rear part of the driven shaft at the winding shaft is An induction driven turntable is clamped, the permanent magnet active turntable is located directly behind the induction driven turntable, and the permanent magnet active turntable drives the induction driven turntable to rotate through the force of electromagnetic induction; one end of the winding active rotating shaft is set There is a friction wheel, the outer peripheral surface of the friction wheel is attached to the peripheral surface of the driven rotating shaft of the winding shaft, and the driving rotating shaft of winding drives the friction wheel to rotate, and passes between the friction wheel and the induction driven turntable of the winding shaft. The effect of the rolling friction force to drive its driven shaft to rotate; each shaft station is also equipped with an unloading wheel assembly that can push and unload the full material wheel that has been rewound with the raw material belt. The unloading push rod It is located directly behind the shaft of the unloading wheel, and the unloading push rod is driven by the second power device to push the unloading wheel assembly for unloading.

进一步的,所述切带刀架包括刀头本体以及驱动刀头本体动作的刀头驱动机构,该刀头本体的底部设有可压制于对应刀座上顶面的左、右压板,该左、右压板之间形成一空腔,该空腔内设有一移动滑块,所述刀头装配于移动滑块上,所述左、右压板侧壁上开设有由上至下的倾斜轨迹通道,该移动滑块可带着刀头在空腔内顺着倾斜轨迹通道的倾斜轨迹对对应刀座上的料带作向下横移切断动作。 Further, the tape cutting knife holder includes a knife head body and a knife head driving mechanism for driving the knife head body. The bottom of the knife head body is provided with left and right pressure plates that can be pressed on the top surface of the corresponding knife seat. 1. A cavity is formed between the right pressing plates, and a moving slider is arranged in the cavity, the cutter head is assembled on the moving sliding block, and the side walls of the left and right pressing plates are provided with an inclined trajectory channel from top to bottom, The moving slider can carry the cutter head in the cavity along the inclined track of the inclined track channel to perform a downward lateral movement and cutting action on the material tape on the corresponding tool seat.

进一步的,所述转盘复卷装置还包括转动驱动电机和分度定位器,该分度主转盘的背面中部设有一与盘面垂直的带动轴,所述分度定位器连接于转动驱动电机的输出轴和带动轴之间;所述机架主体还设有计量组件,该计量组件位于刹带装置和卷绕轴位之间,该计量组件包括计数轮以及位于卷绕轴位一侧的承接导轨以及用于感应卷绕轴位上的空轮复卷母带厚度的传感器;所述自动上空轮装置还包括用于检测空轮是否出现卡轮的卡轮检测器;所述机架主体还设有带头收卷扶压装置,该带头收卷扶压装置包括收卷扶压座以及给收卷轴位上的空轮上的生料带尾段进行辅压的带头收卷扶压头,该带头收卷扶压头与收卷扶压座活动连接。 Further, the turntable rewinding device also includes a rotating drive motor and an indexing positioner. The middle part of the back of the indexing main turntable is provided with a drive shaft perpendicular to the disk surface, and the indexing positioner is connected to the output of the rotating drive motor. between the drive shaft and the drive shaft; the main body of the frame is also provided with a metering assembly, which is located between the brake belt device and the winding shaft, and the metering assembly includes a counting wheel and a receiving guide rail located on one side of the winding shaft And a sensor for sensing the thickness of the idler rewinding parent tape on the winding shaft position; the automatic upper idler device also includes a checker detector for detecting whether the idler is jammed; the main body of the frame is also provided with There is a leading winding support device, which includes a winding support seat and a leading winding supporting head for auxiliary pressure on the tail section of the raw material tape on the empty wheel on the winding shaft position. The rewinding supporting head is movably connected with the rewinding supporting seat.

通过上述对本发明的描述可知,和现有技术相比,本发明的优点在于: By the above description of the present invention, it can be known that compared with the prior art, the present invention has the following advantages:

本发明设计新颖独特,结构巧妙且实用,自动化程度高,极大地提高了工作效率,具有广阔的市场推广前景。本单体生料带自动复卷生产线实现了高度自动复卷的生产,能满足大规模化生产需求,而且改变了传统人工缠绕按压带头的方式,采用机械化自动上按压带头的方式进行复卷作业,使得生料带复卷更加的平整和整齐,降低了劳动力成本,更提高产品的品像及品质。 The invention has novel and unique design, ingenious and practical structure, high degree of automation, greatly improved work efficiency, and broad market prospect. This single raw tape automatic rewinding production line realizes highly automatic rewinding production, which can meet the needs of large-scale production, and changes the traditional way of manual winding and pressing the tape head, and adopts the mechanized automatic method of pressing the tape head for rewinding operation , making the rewinding of the raw material tape more flat and tidy, reducing labor costs, and improving the image and quality of the product.

附图说明 Description of drawings

图1是本发明整机的前视结构示意图。 Fig. 1 is a front view structural schematic diagram of the complete machine of the present invention.

图2是本发明中的分度主转盘的盘面的示意图。 Fig. 2 is a schematic diagram of the disk surface of the indexing main turntable in the present invention.

图3为图1的A处放大示意图。 FIG. 3 is an enlarged schematic diagram of point A in FIG. 1 .

图4是本发明中分度转盘分别与永磁主动转盘、收卷主动转轴和卸料推动杆配合的示意图。 Fig. 4 is a schematic diagram of the cooperation between the indexing turntable and the permanent magnet active turntable, winding active rotating shaft and unloading push rod respectively in the present invention.

图5是本发明中的永磁主动转盘的盘面的示意图。 Fig. 5 is a schematic diagram of the disk surface of the permanent magnet driving turntable in the present invention.

图6是本发明中的感应从动转盘的盘面的示意图。 Fig. 6 is a schematic diagram of the disk surface of the induction driven turntable in the present invention.

图7为本发明中卸料推动杆和卸轮轴位之间配合的示意图。 Fig. 7 is a schematic diagram of cooperation between the unloading push rod and the unloading wheel shaft in the present invention.

图8是本发明中供母带装置的示意图,其中装上母带盘的状态。 Fig. 8 is a schematic view of the master tape supply device in the present invention, where the master tape reel is installed.

图9是本发明中切带刀架的示意图。 Fig. 9 is a schematic diagram of the tape cutting tool holder in the present invention.

图10是本发明中切带刀架另一角度的示意图。 Fig. 10 is a schematic diagram of another angle of the tape cutting blade holder in the present invention.

图11是本发明中加轮轴位和自动上空轮装置之间配合的示意图。 Fig. 11 is a schematic diagram of the cooperation between the wheel-adding axle position and the automatic idle wheel device in the present invention.

图12是本发明中加轮轴位和自动上空轮装置之间配合的示意图,其中上料推槽水平调整另一位置的状态。 Fig. 12 is a schematic diagram of the cooperation between the wheel loading shaft position and the automatic idle wheel device in the present invention, in which the feeding push groove is horizontally adjusted to another position.

图13是现有空轮的示意图。 Fig. 13 is a schematic diagram of an existing idler wheel.

图14是本发明中满料轮的示意图。 Fig. 14 is a schematic diagram of the full material wheel in the present invention.

具体实施方式 detailed description

下面参照附图来进一步地说明本发明的具体实施方式。 The specific implementation manner of the present invention will be further described below with reference to the accompanying drawings.

参照附图1、图8和图13。单体生料带自动复卷生产线包括机架主体1以及装设于机架主体1上的控制系统2、供母带装置3、带头接搭装置4、刹带装置5、转盘复卷装置6、自动供空轮装置7和自动包装装置8。该供母带装置3、带头接搭装置4、刹带装置5、转盘复卷装置6和自动供空轮装置7均受控于控制系统2。所述供母带装置3给转盘复卷装置6输送母带91。所述自动供空轮装置7给转盘复卷装置6输送空轮92。 Referring to accompanying drawing 1, Fig. 8 and Fig. 13. Single raw tape automatic rewinding production line includes frame main body 1 and control system 2 installed on frame main body 1, master tape supply device 3, tape head splicing device 4, belt braking device 5, turntable rewinding device 6 , Automatic empty wheel device 7 and automatic packaging device 8. The master tape supply device 3 , tape head splicing device 4 , tape braking device 5 , turntable rewinding device 6 and automatic idle wheel supply device 7 are all controlled by the control system 2 . The master tape supplying device 3 feeds the master tape 91 to the turntable rewinding device 6 . The automatic idle wheel supply device 7 delivers the idle wheel 92 to the turntable rewinding device 6 .

参照附图1、图2和图3。所述转盘复卷装置6包括分度主转盘60以及装设于分度主转盘60上的四个转轴工位,该四个转轴工位分别位于以分度主转盘60中心为对称布置的四角处,该四个转轴工位分别为加轮轴位600、卷绕轴位601、收卷轴位602以及卸轮轴位603,每个转轴工位包括从动转轴604以及位于从动转轴604一侧的切带底座605,该切带底座605包括座体606以及固定连接于座体606上的刀座607。所述分度主转盘60还包括安装于盘面上的收带下压板608,并且该收带下压板608位于对应刀座607一侧,所述机架主体1还设有收带压板机构,该收带压板机构包括上压带板10以及驱动该上压带板10上下往复动作地与收带下压板608配合的上压带板驱动机构609。 With reference to accompanying drawing 1, Fig. 2 and Fig. 3. The turntable rewinding device 6 includes an indexing main turntable 60 and four rotating shaft stations installed on the indexing main turntable 60. The four rotating shaft stations are respectively located at four corners symmetrically arranged with the center of the indexing main turntable 60. The four rotating shaft stations are respectively the adding wheel shaft position 600, the winding shaft position 601, the winding shaft position 602 and the unloading shaft position 603. Each rotating shaft station includes a driven rotating shaft 604 and a The tape cutting base 605 , the tape cutting base 605 includes a seat body 606 and a knife seat 607 fixedly connected to the seat body 606 . The indexing main turntable 60 also includes a take-up lower press plate 608 installed on the disk surface, and the take-up lower press plate 608 is located on the side corresponding to the knife seat 607, and the frame main body 1 is also provided with a take-up press plate mechanism. The take-up platen mechanism includes an upper platen 10 and an upper platen driving mechanism 609 that drives the upper platen 10 to reciprocate up and down and cooperates with a lower platen 608 for tape take-up.

参照附图1、图3、图11和图13。所述转盘复卷装置6还包括位于分度主转盘60前方的中央支架61、位于卷绕轴位601上方一侧的切带刀架62以及位于加轮轴位600前侧的自动上空轮装置63,该切带刀架62上装设有刀头620以及位于该刀头620一侧且用于给卷绕轴位601上的空轮92进行吹气的下吹气帘喷头64,该刀头620与位于其正下方的对应刀座607作切断生料带配合,所述中央支架61上装设有用于给卷绕轴位601上的空轮92进行喷气/雾的上带气雾喷射头610和用于给收卷轴位602上空轮92上生料带尾段进行喷雾的收带喷射头611。所述机架主体1还设有带头收卷扶压装置,该带头收卷扶压装置包括收卷扶压座17以及给收卷轴位602上的空轮92上的生料带尾段进行辅压的带头收卷扶压头18,该带头收卷扶压头18与收卷扶压座17活动连接。 With reference to accompanying drawing 1, Fig. 3, Fig. 11 and Fig. 13. The turntable rewinding device 6 also includes a central support 61 located in front of the indexing main turntable 60 , a tape cutting tool rest 62 located on the side above the winding axis 601 , and an automatic idler device 63 located in front of the adding wheel axis 600 , the cutter head 620 and the lower blowing curtain nozzle 64 located on one side of the cutter head 620 and used to blow air to the idle wheel 92 on the winding shaft 601 are installed on the cutting knife frame 62 , the cutter head 620 and The corresponding knife seat 607 located directly below it is used to cut the raw material belt, and the central support 61 is equipped with an upper belt aerosol spray head 610 for spraying/misting the idle wheel 92 on the winding shaft 601 and a The take-up spray head 611 that sprays the tail section of the raw material tape on the empty pulley 92 above the take-up shaft position 602. The main body 1 of the frame is also provided with a leading winding supporting device, which includes a winding supporting seat 17 and an auxiliary winding for the tail section of the raw material tape on the empty wheel 92 on the winding shaft position 602. The band winding that presses is supported pressure head 18, and this band volume is supported and pressed head 18 is movably connected with volume support pressure seat 17.

参照附图1、图3、图11、图13和图14。所述上带气雾喷射头610的设计的目的在于:其一、对空轮92的槽底圆柱面进行斜向上喷雾作业,使得槽底圆柱面形成一层露珠状液滴。其二、在启动切带刀架62,通过其上的刀头620将对应刀座607上的母带91平齐切断,再使上带气雾喷射头610斜向上进行喷气作业,喷出的压缩气体斜向上地作用于母带91的头部上表面,使母带91的头部下表面压附于圆柱槽底面上,相当于横向空气压手以加快自动上带头进程。所述下吹气帘喷头64的设计目的在于:其喷射出竖直方向的压缩气体直接作用于断了的母带91的头部的上表面,迫使头部的下表面因受到压缩气体作用力快速地压附于圆柱槽底面上,相当于竖直空气压手,其作用是让自动上带头动作更精准进程更快。所述收带喷射头611的设计目的在于:用于给收卷轴位602上空轮92上的生料带尾段在断尾收卷过程中,对其内表面进行上液作业,使得生料带尾段贴附于空轮92上已复卷成型的生料带本体段外表周面上,防止已复卷成型的生料带本体段散卷。 With reference to accompanying drawing 1, Fig. 3, Fig. 11, Fig. 13 and Fig. 14. The purpose of the design of the upper aerosol spray head 610 is as follows: firstly, to carry out oblique upward spraying operation on the cylindrical surface of the groove bottom of the empty wheel 92, so that a layer of dewdrop-like droplets is formed on the cylindrical surface of the groove bottom. Its two, when starting the tape cutting knife rest 62, the master tape 91 on the corresponding knife seat 607 is cut off evenly by the cutter head 620 on it, and then the upper band aerosol spray head 610 is obliquely upward to carry out the air injection operation, and the ejected The compressed gas acts on the upper surface of the head of the master tape 91 obliquely upwards, so that the lower surface of the head of the master tape 91 is pressed against the bottom surface of the cylindrical groove, which is equivalent to the horizontal air pressing the hand to speed up the automatic head-up process. The design purpose of the blowing air curtain shower head 64 is: the compressed gas in the vertical direction it ejects directly acts on the upper surface of the head of the broken parent tape 91, forcing the lower surface of the head to be compressed quickly due to the force of the compressed gas. The ground pressure is attached to the bottom surface of the cylindrical groove, which is equivalent to the vertical air pressure hand, and its function is to make the automatic head-up movement more precise and the process faster. The design purpose of the take-up spray head 611 is to apply liquid to the inner surface of the tail section of the raw material tape on the idler 92 above the winding shaft position 602 during the winding process, so that the raw material tape The tail section is attached to the outer peripheral surface of the raw material belt body section that has been rewound and formed on the empty wheel 92 to prevent the rewound and formed raw material belt body section from loosening.

参照附图3、图8、图9和图10。所述切带刀架62包括刀头本体621以及驱动刀头本体621动作的刀头驱动机构622,该刀头本体621的底部设有可压制于对应刀座607上顶面的左压板623和右压板624,该左压板623和右压板624之间形成一空腔625,该空腔625内设有一移动滑块626,所述刀头620装配于移动滑块626上,所述左、右压板623、624侧壁上开设有由上至下的倾斜轨迹通道627,该移动滑块626可带着刀头620在空腔625内顺着倾斜轨迹通道627的倾斜轨迹对对应刀座607上的母带91作向下横移切断动作。 With reference to accompanying drawing 3, Fig. 8, Fig. 9 and Fig. 10. The tape cutting knife rest 62 includes a knife head body 621 and a knife head driving mechanism 622 for driving the knife head body 621. The bottom of the knife head body 621 is provided with a left pressing plate 623 and a Right pressing plate 624, form a cavity 625 between this left pressing plate 623 and the right pressing plate 624, be provided with a moving slider 626 in this cavity 625, described knife head 620 is assembled on the moving sliding block 626, described left and right pressing plate 623,624 sidewalls are provided with an inclined track channel 627 from top to bottom, and the moving slider 626 can take the cutter head 620 in the cavity 625 along the inclined track of the inclined track channel 627 to the corresponding tool holder 607. The master tape 91 is moved downwards and cuts off.

参照附图1、图4、图5、图6、图7和图14。所述机架主体1内部设有由第一动力装置(图中未画出)带动的收卷主动转轴11、卸料推动杆12以及由变速电动机(图中未画出)带动的永磁主动转盘13。所述卷绕轴位601的从动转轴604后部卡接有一感应从动转盘6040,该永磁主动转盘13位于感应从动转盘6040的正后方,并且该永磁主动转盘13通过电磁感应的作用力带动感应从动转盘6040转动,该永磁主动转盘13的盘面上沿其周向间隔交替布置的成对磁极块,具体可参照附图5。所述感应从动转盘6040为无或微弱磁性导体转盘,其由银、铜、铝等导电性金属材料制成,具体可参照附图6。所述收卷主动转轴11的一端设有一摩擦轮110,该摩擦轮110的外圆周面贴于收卷轴位602的从动转轴604后部的感应从动转盘6040的周面,并且所述收卷主动转轴11带动摩擦轮110转动,通过摩擦轮110与收卷轴位602的从动转轴604后部的感应从动转盘6040之间的滚动摩擦力的作用从而带动其从动转轴604转动,具体可参照附图4。每个转轴工位上还装设有可推动卸下已复卷有生料带的满料轮93的卸轮组件65,所述卸料推动杆12位于卸轮轴位603的正后方,并且该卸料推动杆12通过第二动力装置(图中未画出)带动其作推动卸轮组件65作卸料动作,具体可参照附图7。 With reference to accompanying drawing 1, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 14. The inside of the frame main body 1 is equipped with a winding active shaft 11 driven by a first power device (not shown in the figure), a discharge push rod 12, and a permanent magnet active shaft driven by a variable speed motor (not shown in the figure). Turntable 13. The rear part of the driven shaft 604 of the winding shaft 601 is clamped with an induction driven turntable 6040, the permanent magnet active turntable 13 is located directly behind the induction driven turntable 6040, and the permanent magnet active turntable 13 is driven by electromagnetic induction. The active force drives the induction driven turntable 6040 to rotate. On the surface of the permanent magnet active turntable 13, pairs of magnetic pole pieces are alternately arranged along its circumferential direction. For details, refer to FIG. 5 . The induction driven turntable 6040 is a turntable with no or weak magnetic conductor, which is made of conductive metal materials such as silver, copper, aluminum, etc. For details, please refer to accompanying drawing 6. One end of the winding active rotating shaft 11 is provided with a friction wheel 110, the outer peripheral surface of the friction wheel 110 is attached to the peripheral surface of the induction driven turntable 6040 at the rear of the driven rotating shaft 604 of the winding shaft position 602, and the winding The winding driving shaft 11 drives the friction wheel 110 to rotate, and the rolling friction force between the friction wheel 110 and the induction driven turntable 6040 at the rear of the driven shaft 604 of the winding shaft 602 drives the driven shaft 604 to rotate, specifically Can refer to accompanying drawing 4. Each rotating shaft station is also equipped with an unloading wheel assembly 65 that can push and unload the full material wheel 93 that has been rewound with raw materials. The unloading push rod 12 is located directly behind the unloading wheel shaft position 603, and The unloading push rod 12 is driven by the second power unit (not shown in the figure) to push the unloading wheel assembly 65 to perform unloading action, specifically referring to accompanying drawing 7.

参照附图2和图4。所述转盘复卷装置6还包括装设在机架主体1内部的转动驱动电机(图中未画出)和分度定位器(图中未画出),该分度主转盘60的背面中部设有一与盘面垂直的带动轴600,所述分度定位器(图中未画出)连接于转动驱动电机(图中未画出)的输出轴和带动轴600之间,该分度定位器(图中未画出)带动带动轴600使其带动分度主转盘60实现间歇式的90度旋转动作,该分度定位器(图中未画出)的现有常见的装置,在因此不再详述其内部具体结构。 Referring to accompanying drawing 2 and Fig. 4. The turntable rewinding device 6 also includes a rotating drive motor (not shown in the figure) and an indexing positioner (not shown in the figure) installed inside the frame main body 1, and the middle part of the back of the indexing main turntable 60 A driving shaft 600 perpendicular to the disk surface is provided, and the indexing positioner (not shown in the figure) is connected between the output shaft of the rotating drive motor (not shown in the figure) and the driving shaft 600. The indexing positioner (not shown in the figure) drives the driving shaft 600 to make it drive the indexing main turntable 60 to realize intermittent 90-degree rotation. Then describe its internal structure in detail.

参照附图1、图2和图8。所述供母带装置3包括装设于机架本体1一侧的支撑件30、用于检测母带是否断带和变型的断带检测器31以及固定于支撑件30上的电控阻尼器32和用于检测母带卷盘90上母带91带量的母带带量检测装置33,该断带检测器31和母带带量检测装置33均为光电传感器,该光电传感器的感应原理为成熟的现有技术,在此不再详述其内部结构。所述电控阻尼器32的输出轴上装配有可更换母带卷盘90的安装夹头320。将母带卷盘90装配于安装夹头320上,母带盘带量检测器33将自动检测母带卷盘90上所绕卷的料带量,并将所得信号送给控制系统2,控制系统2会根据母带盘带量检测器33所送的信号和控制系统2上的人为设定数据来确定复卷该母带卷盘90的绕卷张力,所得结果由控制系统2将信号输送到变速电动机(图中未画出)及电控阻尼器32作相应执行。所述电控阻尼器32的输出轴上装配有安装夹头320,生料带的母带料91被拉动时,由于安装夹头320装配于电控阻尼器32的输出轴上,这样输送的母带91的放卷拉力可以通过电控阻尼器32产生的旋转阻力作用而控制。由于控制系统2根据设定控制变速电动机(图中未画出)的转速来带动卷绕轴位601的永磁主动转盘13。如果要加快卷绕速度,控制系统2提升变速电动机(图中未画出)的转速,卷绕轴位601的永磁主动转盘13转速加快,其感应从动转盘6040带动的从动转轴604的转速也会跟着加快并提升转矩,同时控制系统2也输送信号给供母带装置3,使其电控阻尼器32产生的旋转阻力相应减小来实现实时调节控制卷绕中母带91的张力。反之:要卷绕速度减慢,控制系统2在控制变速电动机(图中未画出)减速的同时也会输送信号给供母带装置3,使其电控阻尼器32产生的旋转阻力相应增大以实时调节卷绕中母带91的张力。再者,控制系统2随时都在读取母带盘带量检测器33送来信号。因为卷满母带91的母带卷盘90的直径比较大,拉动其母带91放卷时的拉力较小,但随着母带91一段一段被复卷走,母带盘的直径也会逐渐变小,拉动母带91放卷时的拉力也会慢慢变大。因此控制系统2根据母带盘带量检测器33送来的信号也随时控制着电控阻尼器32产生相应的旋转阻力来实时调节带料的放卷拉力,以实现实时调节卷绕中料带的张力。带料多,母带卷盘90的直径大,此时的放卷拉力小,电控阻尼器32产生的旋转阻力相应大些。当带料少了相应的料带盘直径变小,放卷拉力增大,电控阻尼器32产生的旋转阻力相应减小。还有控制系统2一但接到断带检测器31检测到母带91断供或严重变形的信号,立即控制变速电动机(图中未画出)及电控阻尼器32急刹停转,同时控制刹带装置5动作强迫母带91停走。通过控制系统2实时的跟踪控制供母带装置3使得输送的母带91更加的平稳可靠,与变速电动机(图中未画出)及刹带装置5相互配合提高了绕卷作业的可靠性和产品一致性,从而提高了产品的品质。 With reference to accompanying drawing 1, Fig. 2 and Fig. 8. The master tape supply device 3 includes a support member 30 installed on one side of the frame body 1, a broken tape detector 31 for detecting whether the master tape is broken or deformed, and an electric control damper fixed on the support member 30 32 and a master tape amount detection device 33 for detecting the amount of master tape 91 on the master tape reel 90, the broken tape detector 31 and the master tape amount detection device 33 are all photoelectric sensors, and the induction principle of the photoelectric sensor As a mature prior art, its internal structure will not be described in detail here. The output shaft of the electronically controlled damper 32 is equipped with a replaceable installation chuck 320 of the master tape reel 90 . Assembling the master tape reel 90 on the mounting chuck 320, the master tape volume detector 33 will automatically detect the amount of tape wound on the master tape reel 90, and send the resulting signal to the control system 2 to control System 2 will determine the winding tension for rewinding the master tape reel 90 according to the signal sent by the master tape reel volume detector 33 and the artificially set data on the control system 2, and the obtained result is sent to the signal by the control system 2 To the variable speed motor (not shown in the figure) and the electronic control damper 32 for corresponding implementation. The output shaft of the electronically controlled damper 32 is equipped with a mounting chuck 320. When the master strip material 91 of the raw material tape is pulled, since the mounting chuck 320 is assembled on the output shaft of the electronically controlled damper 32, the transported The unwinding tension of the parent tape 91 can be controlled by the rotation resistance generated by the electronically controlled damper 32 . Because the control system 2 controls the rotational speed of the variable speed motor (not shown in the figure) according to the setting to drive the permanent magnet active turntable 13 of the winding axis 601 . If the winding speed is to be accelerated, the control system 2 increases the speed of the variable speed motor (not shown in the figure), and the permanent magnet active turntable 13 at the winding axis 601 speeds up, and the driven rotating shaft 604 driven by the induction driven turntable 6040 The rotation speed will also be accelerated and the torque will be increased. At the same time, the control system 2 also sends a signal to the master tape device 3, so that the rotation resistance generated by the electronically controlled damper 32 is correspondingly reduced to realize real-time adjustment and control of the master tape 91 during winding. tension. Conversely: to slow down the winding speed, the control system 2 will also send a signal to the master tape device 3 while controlling the speed change motor (not shown in the figure) to slow down, so that the rotation resistance generated by the electronically controlled damper 32 will increase accordingly. Large to adjust the tension of the parent tape 91 in the winding in real time. Furthermore, the control system 2 is reading the signal sent by the master tape volume detector 33 at any time. Because the diameter of the master tape reel 90 that is full of master tape 91 is larger, the pulling force when pulling its master tape 91 to unwind is less, but along with master tape 91 is rewound one by one, the diameter of the master tape reel will also increase. gradually becomes smaller, and the pulling force when pulling the master tape 91 to unwind will also gradually become larger. Therefore, the control system 2 also controls the electronically controlled damper 32 to generate corresponding rotation resistance according to the signal sent by the master tape volume detector 33 at any time to adjust the unwinding tension of the tape in real time, so as to realize real-time adjustment of the mid-rolling tape tension. Band material is many, and the diameter of mother tape reel 90 is big, and the unwinding pulling force of this moment is little, and the rotational resistance that electric control damper 32 produces is bigger correspondingly. When the strip material is less, the diameter of the corresponding material tape reel becomes smaller, and the unwinding tension increases, and the rotation resistance generated by the electronically controlled damper 32 decreases accordingly. There is also the control system 2 once it receives the broken belt detector 31 and detects the signal that the master tape 91 is cut off or seriously deformed, it immediately controls the variable speed motor (not shown in the figure) and the electric control damper 32 to stop suddenly, and at the same time Control brake band device 5 actions and force mother tape 91 to stop. The real-time tracking and control of the master belt device 3 by the control system 2 makes the conveyed master belt 91 more stable and reliable, and cooperates with the variable speed motor (not shown in the figure) and the brake belt device 5 to improve the reliability and reliability of the winding operation. Product consistency, thereby improving the quality of the product.

参照附图1和图3。所述带头接搭装置4位于供母带装置3和刹带装置5之间,该带头接搭装置4包括具有电热装置组件的接搭压板40、母带91穿过的接搭底板41以及驱动接搭压板40可上下往复动作地与接搭底板41配合的接搭驱动机构42。所述刹带装置5位于供母带装置3和卷绕轴位601之间,该刹带装置5包括刹车压板50、可转动调节的刹车底板51以及驱动刹车压板50可上下动作地与刹车底板51配合的刹车驱动机构52。所述机架主体1还设有计量组件,该计量组件位于刹带装置5和卷绕轴位601之间,该计量组件包括计数轮14以及位于卷绕轴位601一侧的承接导轨15以及用于感应卷绕轴位601上的空轮复卷母带厚度的传感器16,该传感器16为距离传感器,其距离传感器工作原理为成熟的现有技术,在此不再详述其内部结构。 With reference to accompanying drawing 1 and Fig. 3. Described tape head splicing device 4 is positioned between for master belt device 3 and brake belt device 5, and this tape head splicing device 4 comprises the splicing pressing plate 40 that has electric heating device assembly, the splicing bottom plate 41 that parent tape 91 passes through and drive The lap pressing plate 40 is capable of reciprocating up and down and taps a lap drive mechanism 42 that cooperates with the lap bottom plate 41 . The brake belt device 5 is located between the tape supply device 3 and the winding axis 601, the brake belt device 5 includes a brake pressure plate 50, a rotatably adjustable brake bottom plate 51 and a driving brake pressure plate 50 that can move up and down with the brake bottom plate 51 matched brake drive mechanism 52. The frame main body 1 is also provided with a metering assembly, which is located between the brake belt device 5 and the winding shaft 601, and the metering assembly includes a counting wheel 14 and a receiving guide rail 15 on one side of the winding shaft 601 and The sensor 16 for sensing the thickness of the idler rewinding parent tape on the winding axis 601 is a distance sensor, and its working principle of the distance sensor is a mature prior art, and its internal structure will not be described in detail here.

参照附图1、图11和图12。所述自动供空轮装置7包括空轮分选机70以及连接于空轮分选机70和所述自动上空轮装置63之间的空轮缓存进给轨道装置71,该自动上空轮装置包括用于承接空轮缓存进给轨道装置71上的空轮92的上料推槽72、将上料推槽72上的空轮顺着上料推槽72的出槽口推到加轮轴位600的从动转轴604上的上料推头73、带动上料推头73作推动空轮动作的上料驱动机构74以及用于检测空轮92是否出现卡轮的卡轮检测器75。所述上料推槽72位于加轮轴位600上从动转轴604的正前方。所述卡轮检测器75为光电传感器,该光电传感器的感应原理为成熟的现有技术,在此不再详述其内部结构。 Referring to accompanying drawing 1, Fig. 11 and Fig. 12. The automatic empty wheel supply device 7 includes an empty wheel sorter 70 and an idle wheel buffer feeding track device 71 connected between the empty wheel sorter 70 and the automatic upper idle wheel device 63, and the automatic upper idle wheel device includes It is used to accept the feeding push groove 72 of the empty wheel 92 on the empty wheel cache feed track device 71, and push the empty wheel on the feeding push groove 72 to the wheel shaft position 600 along the outlet of the feeding push groove 72 The feeding pusher 73 on the driven rotating shaft 604, the feeding drive mechanism 74 that drives the feeding pusher 73 to promote the action of the idle wheel and the card wheel detector 75 for detecting whether the idle wheel 92 has a card wheel. The feeding push groove 72 is located directly in front of the driven shaft 604 on the wheel shaft 600 . The card wheel detector 75 is a photoelectric sensor, the sensing principle of which is a mature prior art, and its internal structure will not be described in detail here.

参照附图1、图2和图13。所述自动包装装置8的顶部设有用于承接从卸轮轴位603上的缠满生料带的空轮的接料口80,其底部分别设有缠满生料带的空轮92在其内进行包装外袋的包装出料口81和缠满生料带的空轮92在其内未进行包装外袋的直通出料口82。该包装出料口81出来的产品为已经过包装外袋工序,即一般主要为一个外袋包装一个空轮92,作为产品的一个款式进行销售;所述直通出料口82出来的产品为未经过包装外袋工序,其目的在于为后续进行多个空轮92组合一起进行包装一个外袋,作为产品的另一个款式进行销售。该自动包装装置8为自动包袋机的一种,其工作原理为成熟的现有技术,在此不再详述其内部结构。 With reference to accompanying drawing 1, Fig. 2 and Fig. 13. The top of the automatic packaging device 8 is provided with a material receiving port 80 for receiving the empty wheel wrapped with raw material tape from the unloading wheel shaft 603, and the bottom is respectively provided with an empty wheel 92 wrapped with raw material tape. Carry out the packaging discharge port 81 of packaging outer bag and the empty wheel 92 that is wrapped with raw material tape not carry out the straight-through discharge port 82 of packaging outer bag in it. The product that comes out of the packing outlet 81 is the outer bag process of packaging, that is, an empty wheel 92 is generally packaged in an outer bag, and sold as a style of the product; the product that comes out of the straight through outlet 82 is not After packing the outer bag process, its purpose is to pack an outer bag together for the subsequent combination of a plurality of empty wheels 92, and sell it as another style of the product. The automatic packaging device 8 is a kind of automatic bagging machine, and its working principle is a mature prior art, so its internal structure will not be described in detail here.

参照附图1、图2、图7、图13和图14。所述自动包装装置8用于承接转盘复卷装置6上卸下的已复卷有生料带的满料轮93,该自动包装装置8的顶部设有用于承接从卸轮轴位603上卸下的所述满料轮93的接料口80,其出口部分别设有满料轮93在其内进行包装外袋的成品包装已出料口81和满料轮93在其内不进行包装外袋的未包装成品出料口82。该包装出料口81出来的产品为已经过包装外袋工序,即一般主要为一个外袋包装一个满料轮93,作为产品的一个款式进行销售;所述未包装成品出料口82出来的产品为未经过包装外袋工序,其目的在于为后续进行多个满料轮93组合一起进行包装一个外袋,作为产品的另一个款式进行销售。该自动包装装置8为自动包袋机的一种,为成熟的现有技术和产品,在此不再详述其内部结构及原理。 With reference to accompanying drawing 1, Fig. 2, Fig. 7, Fig. 13 and Fig. 14. The automatic packaging device 8 is used to accept the full material wheel 93 unloaded from the turntable rewinding device 6 and has been rewound with a raw material tape. The material receiving port 80 of the said full material wheel 93 is respectively provided with the full material wheel 93 at its outlet to pack the finished product packaging of the outer bag. The discharge port 81 and the full material wheel 93 are not packed inside The unpackaged finished product outlet 82 of bag. The product that comes out of the packaging outlet 81 has passed through the packaging outer bag process, that is, generally an outer bag is packed with a full material wheel 93, and is sold as a style of the product; the unpackaged finished product outlet 82 comes out The product is not packaged in an outer bag process, and its purpose is to pack an outer bag for subsequent combination of a plurality of full material wheels 93, and sell it as another style of the product. The automatic packaging device 8 is a kind of automatic bagging machine, which is a mature prior art and product, and its internal structure and principle will not be described in detail here.

上述仅为本发明的具体实施方式,但本发明的构思并不仅局限于此,凡是利用此构思对本发明进行非实质性地改进,均应属于侵犯本发明保护范围的行为。 The above is only a specific embodiment of the present invention, but the concept of the present invention is not limited thereto. Any insubstantial improvement of the present invention using this concept should be an act of violating the protection scope of the present invention.

Claims (2)

1.单体生料带自动复卷生产线,其特征在于:包括机架主体、装设于机架主体上的控制系统、转盘复卷装置以及分别给转盘复卷装置输送母带和空轮的供母带装置和自动供空轮装置,该转盘复卷装置、供母带装置和自动供空轮装置均受控于控制系统,所述转盘复卷装置包括分度主转盘以及装设于分度主转盘上的四个转轴工位,该四个转轴工位分别位于以分度主转盘中心为对称布置的四角处,该四个转轴工位分别为加轮轴位、卷绕轴位、收卷轴位以及卸轮轴位,每个转轴工位包括从动转轴以及位于从动转轴一侧的切带底座,该切带底座包括座体以及固定连接于座体上的刀座,所述转盘复卷装置还包括位于分度主转盘前方的中央支架、位于加轮轴位前侧的自动上空轮装置以及位于卷绕轴位上方一侧的切带刀架,该切带刀架上装设有刀头以及位于刀头一侧且用于给卷绕轴位上的空轮进行吹气的下吹气帘喷头,该刀头与位于其正下方的对应刀座作切断生料带配合,所述中央支架上装设有用于给卷绕轴位上的空轮进行喷气/雾的上带气雾喷射头和用于给收卷轴位上空轮上的生料带尾段进行喷雾的收带喷射头;还包括位于供母带装置和卷绕轴位之间的刹带装置,该刹带装置受控于控制系统,该刹带装置包括刹车压板、刹车底板以及驱动刹车压板可上下动作地与刹车底板配合的刹车驱动机构。 1. Single raw material belt automatic rewinding production line, characterized in that it includes the main body of the frame, the control system installed on the main body of the frame, the turntable rewinding device, and the device for feeding the master tape and the empty wheel to the turntable rewinding device respectively. The master tape supply device and the automatic idle wheel supply device, the turntable rewinding device, the master tape supply device and the automatic idle wheel supply device are all controlled by the control system, and the turntable rewind device includes an indexing main turntable and a The four rotating shaft stations on the indexing main turntable are respectively located at the four corners symmetrically arranged with the center of the indexing main turntable. The reel position and the unloading shaft position, each rotating shaft station includes a driven rotating shaft and a tape cutting base located on one side of the driven rotating shaft. The tape cutting base includes a base and a knife seat fixedly connected to the base. The winding device also includes a central support located in front of the indexing main turntable, an automatic idler device located on the front side of the adding wheel shaft, and a cutting knife rest located on the side above the winding shaft. The cutting knife rest is equipped with a cutter head And the lower blowing air curtain nozzle located on the side of the cutter head and used to blow air to the empty wheel on the winding shaft position. The cutter head cooperates with the corresponding knife seat located directly below it to cut the raw material belt. The central support The upper body is equipped with an upper belt aerosol spray head for spraying/misting the idle wheel on the winding shaft position and a take-up spray head for spraying the tail section of the raw tape on the idle wheel above the winding shaft position; it also includes The brake belt device located between the master tape device and the winding shaft, the brake belt device is controlled by the control system, the brake belt device includes a brake pressure plate, a brake bottom plate and a drive brake pressure plate that can move up and down to cooperate with the brake bottom plate brake drive mechanism. 2.根据权利要求1所述的单体生料带自动复卷生产线,其特征在于:所述机架主体还设有带头接搭装置,该带头接搭装置受控于控制系统,该带头接搭装置位于供母带装置和刹带装置之间,该带头接搭装置包括具有电热装置组件的接搭压板、母带穿过的接搭底板以及驱动接搭压板可上下往复动作地与接搭底板配合的接搭驱动机构。 2. The automatic rewinding production line of single raw material tape according to claim 1, characterized in that: the main body of the frame is also provided with a belt connecting device, the belt connecting device is controlled by the control system, and the belt connecting device is controlled by the control system. The lapping device is located between the master tape supply device and the brake tape device, and the tape taping device includes a lapping platen with an electric heating device assembly, a lapping bottom plate through which the master tape passes, and a driving lapping plate that can reciprocate up and down with the lapping plate. Lap drive mechanism for base plate fit.
CN201310748689.1A 2013-12-31 2013-12-31 Single raw material belt automatic rewinding production line Expired - Fee Related CN103662921B (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
CN201510590161.5A CN105151871A (en) 2013-12-31 2013-12-31 Single-body teflon tape automatic rewinding production line with tape cutting tool rest
CN201310748689.1A CN103662921B (en) 2013-12-31 2013-12-31 Single raw material belt automatic rewinding production line
CN201510589246.1A CN105173838A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with idler wheel supplying device
CN201510589220.7A CN105173837A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with winding tension magnetically controlled
CN201510589226.4A CN105253677B (en) 2013-12-31 2013-12-31 Automatic single thread seal tape rewinding production line with turn table rewinding device
CN201510589316.3A CN105236186A (en) 2013-12-31 2013-12-31 Automatic single raw material belt rewinding production line with master belt supplying device
CN201510589248.0A CN105173839A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line reliable in winding
CN201510589170.2A CN105129470A (en) 2013-12-31 2013-12-31 Automatic single raw material strip rewinding production line with automatic full wheel packaging device

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Application Number Priority Date Filing Date Title
CN201310748689.1A CN103662921B (en) 2013-12-31 2013-12-31 Single raw material belt automatic rewinding production line

Related Child Applications (7)

Application Number Title Priority Date Filing Date
CN201510589316.3A Division CN105236186A (en) 2013-12-31 2013-12-31 Automatic single raw material belt rewinding production line with master belt supplying device
CN201510589226.4A Division CN105253677B (en) 2013-12-31 2013-12-31 Automatic single thread seal tape rewinding production line with turn table rewinding device
CN201510589246.1A Division CN105173838A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with idler wheel supplying device
CN201510589170.2A Division CN105129470A (en) 2013-12-31 2013-12-31 Automatic single raw material strip rewinding production line with automatic full wheel packaging device
CN201510590161.5A Division CN105151871A (en) 2013-12-31 2013-12-31 Single-body teflon tape automatic rewinding production line with tape cutting tool rest
CN201510589248.0A Division CN105173839A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line reliable in winding
CN201510589220.7A Division CN105173837A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with winding tension magnetically controlled

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CN103662921A CN103662921A (en) 2014-03-26
CN103662921B true CN103662921B (en) 2016-03-02

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CN201510589170.2A Pending CN105129470A (en) 2013-12-31 2013-12-31 Automatic single raw material strip rewinding production line with automatic full wheel packaging device
CN201310748689.1A Expired - Fee Related CN103662921B (en) 2013-12-31 2013-12-31 Single raw material belt automatic rewinding production line
CN201510589246.1A Pending CN105173838A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with idler wheel supplying device
CN201510589316.3A Pending CN105236186A (en) 2013-12-31 2013-12-31 Automatic single raw material belt rewinding production line with master belt supplying device
CN201510589226.4A Expired - Fee Related CN105253677B (en) 2013-12-31 2013-12-31 Automatic single thread seal tape rewinding production line with turn table rewinding device
CN201510589220.7A Pending CN105173837A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with winding tension magnetically controlled
CN201510589248.0A Pending CN105173839A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line reliable in winding
CN201510590161.5A Pending CN105151871A (en) 2013-12-31 2013-12-31 Single-body teflon tape automatic rewinding production line with tape cutting tool rest

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CN201510589246.1A Pending CN105173838A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with idler wheel supplying device
CN201510589316.3A Pending CN105236186A (en) 2013-12-31 2013-12-31 Automatic single raw material belt rewinding production line with master belt supplying device
CN201510589226.4A Expired - Fee Related CN105253677B (en) 2013-12-31 2013-12-31 Automatic single thread seal tape rewinding production line with turn table rewinding device
CN201510589220.7A Pending CN105173837A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line with winding tension magnetically controlled
CN201510589248.0A Pending CN105173839A (en) 2013-12-31 2013-12-31 Monomer raw material strip automatic rewinding production line reliable in winding
CN201510590161.5A Pending CN105151871A (en) 2013-12-31 2013-12-31 Single-body teflon tape automatic rewinding production line with tape cutting tool rest

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CN105151871A (en) 2015-12-16
CN105173838A (en) 2015-12-23
CN105236186A (en) 2016-01-13
CN105173839A (en) 2015-12-23
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CN103662921A (en) 2014-03-26
CN105129470A (en) 2015-12-09

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