CN108689200A - A kind of automatic bundling device and method of SMT braids - Google Patents
A kind of automatic bundling device and method of SMT braids Download PDFInfo
- Publication number
- CN108689200A CN108689200A CN201810391841.8A CN201810391841A CN108689200A CN 108689200 A CN108689200 A CN 108689200A CN 201810391841 A CN201810391841 A CN 201810391841A CN 108689200 A CN108689200 A CN 108689200A
- Authority
- CN
- China
- Prior art keywords
- material strip
- track
- reel
- smt
- cutting mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/42—Cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Abstract
The invention discloses a kind of automatic bundling device and method of SMT braids, it is characterized in that, it includes rack and the coiled strip stamper being arranged thereon, left empty material strip reel, track one, track two, left cutting mechanism, copper button reel, tape mechanism, copper button riveting mechanism, CCD industrial cameras, right cutting mechanism, track three, track four, right empty material strip reel, bundling disk, rack is provided with a left side, the right side cuts position, a left side cuts position and is provided with left cutting mechanism, the right side cuts position and is provided with right cutting mechanism, cut each material strip front end, the output end in left cutting mechanism and right cutting mechanism is arranged in copper button riveting mechanism, copper button winding is cut and is riveted with two sections of SMT material strips of docking, the mechanism that tapes is arranged in the top of copper button riveting mechanism, Continuous pressing device for stereo-pattern;Right empty material strip reel is arranged in the top of bundling disk, corresponding with track three, track four.The present invention realizes automated production, and functional reliability is high, and work efficiency is high.
Description
Technical field
The present invention relates to SMT braid production technical fields, more particularly to a kind of automatic bundling equipment of SMT braids and
Method.
Background technology
In SMT braids field, the function that material counts and material strip splices generally is only existed, is not well positioned to meet electric business pin
The requirement sold.For this reason, it is necessary to from electric business sell angle, by the finished product material band rolled up greatly on demand automatic bundling at rouleau
Material strip, facilitate electric business to be sold by customer requirement customed product, and accurately and efficiently complete order taking responsibility, when saving artificial
Between.But currently, there are no the automatic bundling method of corresponding SMT braids and mating equipment in the prior art
Invention content
The purpose of the present invention is exactly to solve the deficiency of the prior art and one kind for providing is simple in structure, can really manage
SMT stock materials quantity and bundling product quantity improve production efficiency, facilitate the automatic bundling equipment of the SMT braids of system administration.
It is a further object of the present invention to provide a kind of automatic bundling methods of SMT braids.
The present invention is to realize above-mentioned purpose using following technical solution:A kind of automatic bundling equipment of SMT braids,
It is characterized in that, it includes rack and the coiled strip stamper being arranged thereon, left empty material strip reel, track one, track two, left guillotine
Structure, copper button reel, the mechanism that tapes, copper button riveting mechanism, CCD industrial cameras, right cutting mechanism, track three, track four, right sky
Material strip reel, bundling disk, rack be provided with it is left and right cut position, a left side cuts position and is provided with left cutting mechanism, and the right side cuts position
It is provided with right cutting mechanism, cuts each material strip front end, copper button riveting mechanism is arranged in the defeated of left cutting mechanism and right cutting mechanism
Copper button winding is cut and is riveted with two sections of SMT material strips of docking by outlet, and the mechanism that tapes is arranged in copper button riveting mechanism
Top, Continuous pressing device for stereo-pattern, ensure SMT materials encapsulation it is intact;Right empty material strip reel is arranged in the top of bundling disk, with track three,
Track four corresponds to, and CCD industrial cameras calculate SMT material quantities, exclude empty material lattice, ensure bundling quantity accuracy, in SMT materials
While quantity counts, the length of right empty material strip is calculated, after reaching setting length, right cutting mechanism cuts off right empty material strip, right
Tailing backrush setting length is not influenced the switching of track three and track four by empty material strip reel.
As a further illustration of the above scheme, track one is arranged in the lower section of track two, track three is arranged in track four
Lower section, under equipment original state, track one is connected with track three, and left empty material strip reel resides track two, right empty material strip reel
Resident track three.
A kind of automatic bundling method of SMT braids, which is characterized in that it includes the following steps:
1) manual scanning stamper bar code information, uploads to system;Stamper is loaded manually, and stamper material strip front end is inserted into and is set
Standby feeding port, starting device;
2) equipment feed inlet feeding motor coordinates each reel motor to arrive stamper material strip, empty material strip reel material strip automatic push
It is left and right to cut position, it is accurately positioned by SMT material strip location holes, cuts each material strip front end;
3) after material strip front end is cut concordantly, material strip is pushed to equipment stitching position;
4) it is accurately positioned by copper button location hole, after copper button winding is pushed to copper button riveting location, utilizes copper button riveting machine
Copper button winding is cut and is riveted with two sections of SMT material strips of docking by structure;
5) copper button riveting is completed, adhesive tape rubberizing mechanism Continuous pressing device for stereo-pattern;
6) motor cooperation CCD calculates SMT material quantities, excludes empty material lattice;
7) while SMT material quantities count, the length of right empty material strip is calculated, after reaching setting length, right cutting mechanism
Right empty material strip is cut off, right empty material strip reel switches tailing backrush setting length to not influence track;
8) track three rises, and is switched to track four, and material strip continues feeding and stops after designated length outside remover apparatus;
9) manually by starting device after material strip fastening bundling disk;
10) SMT materials are counted until completing, and right cutting mechanism cuts off material strip;
11) stamper winds tailing, stops in stitching position, and adhesive tape rubberizing mechanism is in tailing end Continuous pressing device for stereo-pattern, so that stamper is received
It is whole that volume completes rear finishing duplex;Bar code printing device prints stamper information bar code sticker simultaneously;
12) stamper winding finishes, and track one rises, and is switched to track two, and equipment stops waiting for;
13) stamper bar code is pasted to and is covered former bar code manually, stamper is unloaded after putting winding in order and loads finished product reel,
Starting device;
14) left empty material strip reel feeding, to cut front end concordant cutting position for material strip;
15) left empty material strip biscuit band and bundling biscuit band are buckled and Continuous pressing device for stereo-pattern in stitching position riveting copper;
16) SMT materials count again;
17) after left empty material strip reaches setting length, empty material strip, left empty material strip disk backrush are cut off at left cutting mechanism position
Setting length is not to influence track switching;
18) track two declines, and is switched to track one;
19) stop after the outer designated length of material strip device for transferring;
20) material strip is fastened into finished product reel manually, and unclamps material strip at bundling disk;
21) finished product reel backrush, material strip end stop Continuous pressing device for stereo-pattern, while printout bar code glue after reaching stitching position
Patch;
22) bundling is completed, and equipment mechanism resets;Finished product bar code is pasted onto finished product reel front manually, puts reel in order
After remove finished product reel.
As a further illustration of the above scheme, track one is connected with track three when original state, left empty material strip reel is normal
In track two, right empty material strip reel resides track three.
The present invention is using the attainable advantageous effect of above-mentioned technical solution institute:
The present invention is using mainly by coiled strip stamper, left empty material strip reel, track one, track two, left cutting mechanism, copper button volume
Disk, the mechanism that tapes, copper buckle riveting mechanism, CCD industrial cameras, right cutting mechanism, track three, track four, right empty material strip reel,
The automatic bundling structure of SMT sidebands that bundling disk is constituted, the angle sold from electric business, on demand certainly by the finished product material band rolled up greatly
Dynamic bundling facilitates electric business to be sold by customer requirement customed product, can accurately and efficiently complete order taking responsibility at the material strip of rouleau,
Save a large amount of manual times.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Reference sign:1, coiled strip stamper 2, left empty material strip reel 3, track 1, track 25, left cutting mechanism
6, copper button reel 7, the mechanism that tapes 8, copper button riveting mechanism 9, CCD industrial cameras 10, right cutting mechanism 11, track three
12, track 4 13, right empty material strip reel 14, bundling disk.
Specific implementation mode
The technical program is explained in detail below in conjunction with specific embodiment.
As shown in Figure 1, the present invention is a kind of automatic bundling equipment of SMT braids, it includes rack and the coiled strip being arranged thereon
Stamper 1, left empty material strip reel 2, track 1, track 24, left cutting mechanism 5, copper button reel 6, the mechanism that tapes 7, copper button riveting
Connection mechanism 8, CCD industrial cameras 9, right cutting mechanism 10, track 3 11, track 4 12, right empty material strip reel 13, bundling disk 14,
Rack be provided with it is left and right cut position, a left side cuts position and is provided with left cutting mechanism, and the right side cuts position and is provided with right guillotine
Structure cuts each material strip front end, and the output end in left cutting mechanism and right cutting mechanism is arranged in copper button riveting mechanism, by copper button winding
It cuts and is riveted with two sections of SMT material strips of docking, the mechanism that tapes is arranged in the top of copper button riveting mechanism, glue
Band ensures that the encapsulation of SMT materials is intact;Right empty material strip reel is arranged in the top of bundling disk, corresponding with track three, track four, CCD
Industrial camera calculates SMT material quantities, excludes empty material lattice, ensures bundling quantity accuracy, is counted in SMT material quantities same
When, the length of right empty material strip is calculated, after reaching setting length, right cutting mechanism cuts off right empty material strip, and right empty material strip reel will
Tailing backrush setting length is not to influence the switching of track three and track four.Track one is arranged in the lower section of track two, track
Three are arranged under the lower section of track four, equipment original state, and track one is connected with track three, and left empty material strip reel resides track
Two, right empty material strip reel resides track three.
Track one is connected with track three when this equipment original state, and left empty material strip reel resides track two, right empty material strip volume
Disk resides track three;
1) manual scanning stamper bar code information, uploads to system, ensures the accuracy of inventory information;Stamper is loaded manually,
And equipment feeding port, starting device are inserted into stamper material strip front end;
2) equipment feed inlet feeding motor coordinates each reel motor by stamper material strip, right empty material strip reel material strip automatic push
Position is cut to left and right, is accurately positioned by SMT material strip location holes, each material strip front end is cut;
3) after material strip front end is cut concordantly, material strip is pushed to equipment stitching position by motor;
4) copper button reel motor coordinates copper button winding feeding motor, is accurately positioned by copper button location hole, copper button winding is pushed away
After being sent to copper button riveting location, copper button winding is cut and is riveted with two sections of SMT material strips of docking by copper button riveting mechanism;
5) copper button riveting is completed, adhesive tape rubberizing mechanism Continuous pressing device for stereo-pattern, ensures that the encapsulation of SMT materials is intact;
6) motor cooperation CCD calculates SMT material quantities, excludes empty material lattice, ensures bundling quantity accuracy;
7) while SMT material quantities count, the length of right empty material strip is calculated, after reaching setting length, right cutting mechanism
Right empty material strip is cut off, right empty material strip reel switches tailing backrush setting length to not influence track;
8) track three rises, and is switched to track four, and material strip continues feeding and stops after designated length outside remover apparatus;
9) manually by starting device after material strip fastening bundling disk;
10) SMT materials are counted until completing, and right cutting mechanism cuts off material strip;
11) stamper winds tailing, stops in stitching position, and adhesive tape rubberizing mechanism is in tailing end Continuous pressing device for stereo-pattern, so that stamper is received
It is whole that volume completes rear finishing duplex;Bar code printing device prints stamper information bar code sticker simultaneously;
12) stamper winding finishes, and track one rises, and is switched to track two, and equipment stops waiting for;
13) stamper bar code is pasted to and is covered former bar code manually, stamper is unloaded after putting winding in order and loads finished product reel,
Starting device;
14) left empty material strip reel feeding, to cut front end concordant cutting position for material strip;
15) left empty material strip biscuit band and bundling biscuit band are buckled and Continuous pressing device for stereo-pattern in stitching position riveting copper;
16) SMT materials count again, ensure accuracy;
17) after left empty material strip reaches setting length, empty material strip, left empty material strip disk backrush are cut off at left cutting mechanism position
Setting length is not to influence track switching;
18) track two declines, and is switched to track one;
19) stop after the outer designated length of material strip device for transferring;
20) material strip is fastened into finished product reel manually, and unclamps material strip at bundling disk;
21) finished product reel backrush, material strip end stop Continuous pressing device for stereo-pattern, while printout bar code glue after reaching stitching position
Patch;
22) bundling is completed, and equipment mechanism resets;Finished product bar code is pasted onto finished product reel front manually, puts reel in order
After remove finished product reel.
Compared with prior art, the present invention solving problems with:
1) manually splice SMT material strips inefficiency, unstable quality and heavy workload.
2) artificial bundling SMT material quantities are error-prone, inefficiency and heavy workload.
3) inventory SMT material quantities are error-prone, and management is inconvenient.
The present invention realizes automated production, and functional reliability is high, and work efficiency is high, facilitates system administration, improves inventory
According to accuracy.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.
Claims (4)
1. a kind of automatic bundling equipment of SMT braids, which is characterized in that it includes rack and the coiled strip stamper being arranged thereon, left sky
Material strip reel, track one, track two, left cutting mechanism, copper button reel, the mechanism that tapes, copper button riveting mechanism, CCD industry phases
Machine, right cutting mechanism, track three, track four, right empty material strip reel, bundling disk, rack, which is provided with, left and right cuts position, left sanction
It cuts position and is provided with left cutting mechanism, the right side cuts position and is provided with right cutting mechanism, cuts each material strip front end, copper button riveting mechanism
Output end in left cutting mechanism and right cutting mechanism is set, copper button winding is cut and is carried out with two sections of SMT material strips of docking
Riveting, the mechanism that tapes are arranged in the top of copper button riveting mechanism, Continuous pressing device for stereo-pattern, ensure that the encapsulation of SMT materials is intact;Right empty material strip
Reel is arranged in the top of bundling disk, corresponding with track three, track four, and CCD industrial cameras calculate SMT material quantities, exclude sky
Expect lattice, ensure that bundling quantity accuracy calculates the length of right empty material strip while SMT material quantities count, reaches setting length
After degree, right cutting mechanism cuts off right empty material strip, and tailing backrush is set length by right empty material strip reel.
2. the automatic bundling equipment of a kind of SMT braids according to claim 1, which is characterized in that track one is arranged in track
Two lower section, track three are arranged under the lower section of track four, equipment original state, and track one is connected with track three, left empty material strip
Reel resides track two, and right empty material strip reel resides track three.
3. a kind of automatic bundling method of SMT braids to match with the automatic bundling equipment of SMT braids as claimed in claim 1 or 2,
It is characterized in that, it includes the following steps:
1) manual scanning stamper bar code information, uploads to system;Stamper is loaded manually, and stamper material strip front end insertion equipment is sent
Material mouth, starting device;
2) equipment feed inlet feeding motor coordinate each reel motor by stamper material strip, empty material strip reel material strip automatic push a to left side,
The right side cuts position, is accurately positioned by SMT material strip location holes, cuts each material strip front end;
3) after material strip front end is cut concordantly, material strip is pushed to equipment stitching position;
4) it is accurately positioned by copper button location hole, it, will using copper button riveting mechanism after copper button winding is pushed to copper button riveting location
Copper button winding cuts and is riveted with two sections of SMT material strips of docking;
5) copper button riveting is completed, adhesive tape rubberizing mechanism Continuous pressing device for stereo-pattern;
6) motor cooperation CCD calculates SMT material quantities, excludes empty material lattice;
7) while SMT material quantities count, the length of right empty material strip is calculated, after reaching setting length, right cutting mechanism will be right
Empty material strip is cut off, and right empty material strip reel switches tailing backrush setting length to not influence track;
8) track three rises, and is switched to track four, and material strip continues feeding and stops after designated length outside remover apparatus;
9) manually by starting device after material strip fastening bundling disk;
10) SMT materials are counted until completing, and right cutting mechanism cuts off material strip;
11) stamper winds tailing, stops in stitching position, adhesive tape rubberizing mechanism is in tailing end Continuous pressing device for stereo-pattern, so that stamper has been wound
It is carefully and neatly done at final finishing;Bar code printing device prints stamper information bar code sticker simultaneously;
12) stamper winding finishes, and track one rises, and is switched to track two, and equipment stops waiting for;
13) stamper bar code is pasted to and covered former bar code manually, stamper is unloaded after putting winding in order and loads finished product reel, is started
Equipment;
14) left empty material strip reel feeding, to cut front end concordant cutting position for material strip;
15) left empty material strip biscuit band and bundling biscuit band are buckled and Continuous pressing device for stereo-pattern in stitching position riveting copper;
16) SMT materials count again;
17) after left empty material strip reaches setting length, empty material strip, left empty material strip disk backrush setting are cut off at left cutting mechanism position
Length is not to influence track switching;
18) track two declines, and is switched to track one;
19) stop after the outer designated length of material strip device for transferring;
20) material strip is fastened into finished product reel manually, and unclamps material strip at bundling disk;
21) finished product reel backrush, material strip end stop Continuous pressing device for stereo-pattern, while printout bar code sticker after reaching stitching position;
22) bundling is completed, and equipment mechanism resets;Finished product bar code is pasted onto finished product reel front manually, is taken after putting reel in order
Lower finished product reel.
4. the automatic bundling method of SMT braids according to claim 3, which is characterized in that before step 1), when original state
Track one is connected with track three, and left empty material strip reel resides track two, and right empty material strip reel resides track three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810391841.8A CN108689200A (en) | 2018-04-27 | 2018-04-27 | A kind of automatic bundling device and method of SMT braids |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810391841.8A CN108689200A (en) | 2018-04-27 | 2018-04-27 | A kind of automatic bundling device and method of SMT braids |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108689200A true CN108689200A (en) | 2018-10-23 |
Family
ID=63845855
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810391841.8A Pending CN108689200A (en) | 2018-04-27 | 2018-04-27 | A kind of automatic bundling device and method of SMT braids |
Country Status (1)
| Country | Link |
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| CN (1) | CN108689200A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114571100A (en) * | 2022-04-29 | 2022-06-03 | 广东国玉科技有限公司 | Intelligent laser cutting equipment |
| CN115504295A (en) * | 2022-11-17 | 2022-12-23 | 广东国玉科技股份有限公司 | SMT material belt bundling equipment and SMT material belt bundling method |
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| CN208217976U (en) * | 2018-04-27 | 2018-12-11 | 广东国玉科技有限公司 | A kind of automatic bundling equipment of SMT braid |
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2018
- 2018-04-27 CN CN201810391841.8A patent/CN108689200A/en active Pending
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114571100A (en) * | 2022-04-29 | 2022-06-03 | 广东国玉科技有限公司 | Intelligent laser cutting equipment |
| CN114571100B (en) * | 2022-04-29 | 2022-08-30 | 广东国玉科技有限公司 | Intelligent laser cutting equipment |
| CN115504295A (en) * | 2022-11-17 | 2022-12-23 | 广东国玉科技股份有限公司 | SMT material belt bundling equipment and SMT material belt bundling method |
| CN115504295B (en) * | 2022-11-17 | 2023-02-03 | 广东国玉科技股份有限公司 | SMT material belt bundling equipment and SMT material belt bundling method |
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