CN103660540A - Electronic device printing device - Google Patents

Electronic device printing device Download PDF

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Publication number
CN103660540A
CN103660540A CN201210362945.9A CN201210362945A CN103660540A CN 103660540 A CN103660540 A CN 103660540A CN 201210362945 A CN201210362945 A CN 201210362945A CN 103660540 A CN103660540 A CN 103660540A
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China
Prior art keywords
ink
printing
substrate
electronic
printing ink
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CN201210362945.9A
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CN103660540B (en
Inventor
刘静
何志祝
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Beijing Dream Ink Technology Co Ltd
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Technical Institute of Physics and Chemistry of CAS
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Abstract

The invention provides a device which can manufacture an electronic device in a directly-printed mode. An electronic device printing device comprises a controller, an ink box array mechanism and a substrate carrying mechanism, wherein the controller is used for controlling the ink box array mechanism and the substrate carrying mechanism, the ink box array mechanism is used for providing electronic printing ink and conducting electronic printing with the electronic printing ink, and the substrate carrying mechanism is used for carrying a substrate of the electronic device. The requirements of the electronic device printing device for the environment are not high, the complexity of electronic device manufacturing process is obviously reduced, material consumption and material pollution are reduced, and the manufacturing efficiency is improved.

Description

Electronic device printing equipment
Technical field
The present invention relates to electronic device manufacturing technology field, particularly a kind of device that electronic device directly can be printed.
Background technology
Electronic device is generally comprised of conductor, semiconductor and insulating materials etc., in a large amount of research and industrial technology field, has application very widely.Manufacturing and designing of electronic device is also the research core of electronics industry always.Up to now, the processing of electronic device is continued to use very complicated manufacturing process always and is carried out, and program is quite complicated, and energy consumption is high, and seriously polluted, cleaning expense is high.Its reason is, the conduction, semiconductor and the insulated part that form electronic device generally carry out by high temperature deposition or by chemical reaction process, and the process conditions of requirement are higher.For example, in an electronic device, relate to the elements such as conductor, semiconductor and insulator, existing technology is still difficult to guarantee that whole elements all can realize by the mode of direct printing; Even if some organic semiconducting materials or insulating materials can adopt spraying method to print, the printing of conductor part is a bottleneck all the time.Because conductor is generally metal as copper, aluminium etc., its fusing point is high, if realize printing, must first by its fusing and at high temperature, spray, this obviously can damage low melting point organic semiconducting materials and even the substrate on device, thereby the possibility of this kind of printing approach realization is less.
Can imagine, if the whole worker artistic skill of electronic device is carried out in the mode of directly printing, will be expected to realize highly efficiently and manufacture, thus the present situation of significantly take on a new look electronics and related industries, until set up electronic device production model efficient, greenization.
For this reason, people have proposed organic or polymer conductor material, but the electric conductivity of this class material is generally poor, and solubilize and impressionability exist some problems; For obtaining better solubilize, researchers realize printable ink by add high conductivity nano particle in organic or polymer then, but actual manufacture process need to first be printed, by high temperature more than hundreds of degree, make this class ink that certain chemical reaction and even sintering occur again, could finally deposit lower required conductor part, so whole technique is still quite complicated.In a word, up to now, both at home and abroad industrial quarters not yet set up rapid and simple can be by electronic device all with the produced equipment of mode of printing and technique.
If electric conductivity ink, ink ductor and the insulation inks of codified are controllably directly printed onto in substrate, just can form three-dimensional electronic device and even the combined system of specific function, also can realize on this basis the three-dimensional assembling of complicated integrated circuit and system; Thisly the complete series ink apparatus of electronic device printing use is given to the integrated and unified three-dimensional electronic device manufacturing technology of controlling simultaneously and be expected to amplify out brand-new advanced electronics production model.
Summary of the invention
(1) technical problem to be solved
The object of the present invention is to provide a kind of can be by electronic device the produced device of mode directly to print, to solve existing electronic device fabrication schedule complexity, high material consumption, the high problem of pollution disposal cost.
(2) technical scheme
In order to solve the problems of the technologies described above, the present invention proposes a kind of electronic device printing equipment.Described printing equipment comprises controller, print cartridge array mechanism and substrate-loading mechanism, wherein:
Described controller, for controlling described print cartridge array mechanism and described substrate-loading mechanism;
Described print cartridge array mechanism, for electronic printing ink is provided, and utilizes described electronic printing ink to carry out electronic printing;
Described substrate-loading mechanism, for carrying electronic substrate.
Optionally, described device further comprises the computer being connected with described controller, and described computer is used for generating printing control instruction; Described controller is used for receiving the printing control instruction of described computer, and controls described print cartridge array mechanism and described substrate-loading mechanism according to described printing control instruction.
Optionally, described print cartridge array mechanism comprises ink cartridge frame, electronic printing ink cartridge and printer's ink head, wherein:
Described ink cartridge frame, for supporting described electronic printing ink cartridge;
Described electronic printing ink cartridge, for providing described electronic printing ink;
Described printer's ink head, for utilizing the electronic printing ink of described electronic printing ink cartridge to carry out electronic printing.
Optionally, described electronic printing ink comprises: one or more in conductive metal ink, P type or N-type semiconductor ink, insulating properties ink or three's nano-particle doped liquid.
Optionally, described print cartridge array mechanism comprises that three rows are equipped with respectively the described electronic printing ink cartridge of conductive metal ink, semiconductive ink and insulating properties ink, and every row has one or more described electronic printing ink cartridges.
Optionally, the inwall of described electronic printing ink cartridge is furnished with heating wire and thermocouple, for regulating and controlling the internal temperature of described electronic printing ink cartridge, makes described electronic printing ink keep liquid.
Optionally, described device further comprises the air-pot being connected with described controller, and described air-pot is used to described controller that pressed gas is provided; Described controller is connected with described electronic printing ink cartridge by air inlet pipe, and provides pressed gas for described electronic printing ink cartridge.
Optionally, described device further comprises magnetic valve, and described magnetic valve is positioned at the junction of described air inlet pipe and described electronic printing ink cartridge, for controlling the break-make of described air inlet pipe pressed gas.
Optionally, described substrate-loading mechanism further comprises substrate-loading platform and three-dimensional drive disk assembly, wherein:
Described substrate-loading platform, for carrying described electronic substrate;
Described three-dimensional drive disk assembly, for generation of power impel that described substrate-loading platform carries out up and down, the three-dimensional motion of front and back and left and right.
Optionally, described print cartridge array mechanism further comprises the mechanical arm being connected with described controller, and described mechanical arm is used for controlling described electronic printing ink cartridge and carries out electronic printing.
(3) beneficial effect
The electronic device printing equipment that the present invention proposes, owing to having introduced electronic printing ink, whole electronic device is directly created in a kind of mode of printing, preparation process can complete under normal temperature and normal condition, not high to environmental requirement, the invalid loss of material is low, can significantly reduce electronic device and integrated preparation technology's thereof complexity and cost, increases substantially its make efficiency.The electronic device that uses the method to obtain, can be widely used in all trades and professions, particularly develops flexible electronic technology.This technology also can be expanded the direct printing for other types photoelectric device.
Accompanying drawing explanation
Fig. 1 is the structural representation of the electronic device printing equipment in one embodiment of the present invention.
Fig. 2 is the schematic diagram of the ink cartridge array in one embodiment of the present invention.
Fig. 3 is the structural representation of the electronic printing ink cartridge in one embodiment of the present invention.
Fig. 4 is the structural representation of the printer's ink head in one embodiment of the present invention.
Fig. 5 is the schematic diagram of the substrate-loading platform in one embodiment of the present invention.
Fig. 6 is the structural representation of the electronic device printing equipment in another embodiment of the present invention.
Fig. 7 is the structural representation of the litter mechanism in another embodiment of the present invention.
Fig. 8 is the structural representation of the electronic device printing equipment in another embodiment of the present invention.
The specific embodiment
The present invention proposes a kind of electronic device printing equipment.Described printing equipment comprises controller, print cartridge array mechanism and substrate-loading mechanism, wherein:
Described controller, for controlling described print cartridge array mechanism and described substrate-loading mechanism;
Described print cartridge array mechanism, for electronic printing ink is provided, and utilizes described electronic printing ink to carry out electronic printing;
Described substrate-loading mechanism, for carrying electronic substrate.
Above-mentioned electronic substrate can or produce the modes such as negative pressure by adhesive gel, snap close and be fixed on substrate-loading mechanism; Substrate is chosen as at least one in plastics, rubber, silicon, glass, silk fabrics, dimethyl silicone polymer (PDMS), pottery, paper.
Optionally, described device further comprises the computer being connected with described controller, and described computer is used for generating printing control instruction; Described controller is used for receiving the printing control instruction of described computer, and controls described print cartridge array mechanism and described substrate-loading mechanism according to described printing control instruction.
Further, above-mentioned built-in computer has print control program, possesses electric design automation function.Print control program further comprises circuit diagram drafting module and printing process control module; Circuit diagram drafting module is for drawing the circuit diagram of the electronic device that will print, and printing process control module generates printing control instruction according to described circuit diagram, and printing control instruction is sent to controller.Its concrete function is described below:
Circuit diagram drafting module: the electronic component module database that software has prestored common, user can call this database in graphic interface, also can directly draw out according to demand two dimension or the three-dimensional circuit elements device blocks of the various complexity that consist of point, line, surface simultaneously.User must determine size (as live width and line length etc.) and the material properties (as conducting metal ink or insulation inks etc.) of each electronic devices and components.User combines various component modules, forms required circuit diagram.
Printing process control module: software reads the circuit diagram that user draws, and according to the mutual alignment between electronic devices and components, Spatial infrastructure, generates each components and parts print order control instruction; According to the material properties of electronic devices and components and size, generate that print cartridge is selected and action directive (as a China ink travel speed control etc.).In addition, software also can be monitored printing process in real time, can respond in time the warning that printing equipment sends, and feeds back corresponding control instruction.While being finished warning as sent " ink " when printing equipment, software can suspend printing in time, waits for that user changes print cartridge.
Optionally, described print cartridge array mechanism comprises ink cartridge frame, electronic printing ink cartridge and printer's ink head, wherein:
Described ink cartridge frame, for supporting described electronic printing ink cartridge;
Described electronic printing ink cartridge, for providing described electronic printing ink;
Described printer's ink head, for utilizing the electronic printing ink of described electronic printing ink cartridge to carry out electronic printing.
The form of above-mentioned printer's ink head generally adopts pin-hole type or brush type.
Optionally, described electronic printing ink comprises: one or more in conductive metal ink, P type or N-type semiconductor ink, insulating properties ink or three's nano-particle doped liquid.
Above-mentioned conductive metal ink comprises one or more in gallium, gallium indium alloy, gallium ashbury metal, indium stannum alloy, gallium-indium-tin alloy, gallium indium tin kirsite, gallium indium tin zinc bismuth alloy; P type or N-type semiconductor ink comprise rubrene rubrene, pentacene pentacene, poly-3-hexyl thiophene P3HT, gather 3, and 3 '-dialkyl group connects one or more in four thiophene PQT, poly-3 arylamine PTAA, ladder polymer BBL; Insulating properties ink comprises one or more in polystyrene, polyimides, polyvinyl alcohol, polymethyl methacrylate, polyvinyl phenol.
Nano particle in above-mentioned doping liquid can be selected platinum, gold, silver, copper, iron, aluminium, antimony, bismuth, cadmium, germanium, nickel, rhodium, tantalum, lead, tungsten, rhenium, constantan, tungsten-rhenium alloy, nickel-cadmium, CNT or the Graphene of particle diameter 1nm~900nm, or select germanium sulfide particle, Germanium selenide particle, tellurium germanium particle, bismuth indium particle, indium arsenide particle, indium antimonide particle, indium oxide particle, indium phosphide particle, GaAs particle, gallium phosphide particle, indium sulfide particle, indium selenide particle, indium tin oxide particles, tellurium indium particle, particles of lead oxide, vulcanized lead particle, lead selenide particle, lead telluride particle, magnesium silicide particle, granules of stannic oxide, stannic chloride particle, artificial gold particle, stannic selenide particle, tellurium tin particles, silver sulfide particle, silver selenide particle, silver telluride particle, tellurium oxide particle, Zinc oxide particles, arsenic zinc particle, zinc antimonide particle, zinc phosphide particle, zns particle, cadmium sulfide particle, boron oxide granule, zinc selenide particle or zinc telluridse particle etc.
Optionally, described print cartridge array mechanism comprises that three rows are equipped with respectively the described electronic printing ink cartridge of conductive metal ink, semiconductive ink and insulating properties ink, and every row has one or more described electronic printing ink cartridges.
Preferably, the inwall of described electronic printing ink cartridge is furnished with heating wire and thermocouple, for regulating and controlling the internal temperature of described electronic printing ink cartridge, makes described electronic printing ink keep liquid.
In the present invention, the type of drive of electronic printing ink can be selected a kind of in driving of gas pressure boosting, the driving of piezoelectricity/static, motor/Electromagnetic Drive, thermal bubble type.
Optionally, when adopting the ink type of drive of gas pressure boosting, described device further comprises the air-pot being connected with described controller, and described air-pot is used to described controller that pressed gas is provided; Described controller is connected with described electronic printing ink cartridge by air inlet pipe, and provides pressed gas for described electronic printing ink cartridge.
Preferably, described device further comprises magnetic valve, and described magnetic valve is positioned at the junction of described air inlet pipe and described electronic printing ink cartridge, for controlling the break-make of described air inlet pipe pressed gas.
Optionally, described substrate-loading mechanism further comprises substrate-loading platform and three-dimensional drive disk assembly, wherein:
Described substrate-loading platform, for carrying described electronic substrate;
Described three-dimensional drive disk assembly, for generation of power impel that described substrate-loading platform carries out up and down, the three-dimensional motion of front and back and left and right.
Optionally, described print cartridge array mechanism further comprises the mechanical arm being connected with described controller, and described mechanical arm is used for controlling described electronic printing ink cartridge and carries out electronic printing.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further illustrated.
In one embodiment of the invention, printing equipment adopts only upper and lower one-dimensional movement of printer's ink head, and substrate can be up and down, the three-dimensional mobile structure of printing in front and back and left and right.As shown in Figure 1, electronic device printing equipment comprises: the computer 1, air-pot 2, controller 3, print cartridge array mechanism and the substrate-loading mechanism that are built-in with print control program.Wherein, controller 3 is for the printing control instruction of receiving computer 1, and according to described printing control instruction, controls movement and the operation of print cartridge array mechanism and substrate-loading mechanism; Print cartridge array mechanism comprises ink cartridge frame 41, electronic printing ink cartridge 42 and printer's ink head 43, and all can be encoded in the attribute of ink cartridge 42 and address; Substrate-loading mechanism comprises substrate-loading platform 51 and base 52, and base 52 is for carrying substrate-loading platform 51.
As shown in Figure 1, print cartridge array mechanism comprises ink cartridge frame 41, electronic printing ink cartridge 42 and printer's ink head 43.As shown in Figure 2, ink cartridge frame 41 is for carrying ink cartridge array; A plurality of cylindric ink cartridge 42 that ink cartridge array fills respectively conductive metal ink, ink ductor and insulation inks by three rows forms.As shown in Figure 3, the inwall of each ink cartridge 42 is furnished with heating wire 44 and thermocouple 45, to control temperature in print cartridge, makes electronic printing ink under room temperature environment, keep liquid.The bottom of ink cartridge 42 is connected with printer's ink head 43.As shown in Figure 4, printer's ink head 43 can have various ways, comprises pen-type pencil type apparatus, ball pen type pencil type apparatus, printing equipment or spray nozzle type pencil type apparatus, and the brush such as writing brush, oil painting brush or paintbrush.Printer's ink head 43 can be along the vertical upper and lower one-dimensional movement of Z direction.When action is printed in the selected execution of a certain ink cartridge 42, coupled printer's ink head 43 can move down certain distance (being set by user's request), it is contacted with electronic substrate or keep slight distance (setting depending on ink attribute); When ink cartridge 42 time-out printing action, on printer's ink head 43, move on to original position.Print cartridge top is connected with thread forms with ink box cover.Air inlet on ink box cover is connected with pressed gas, by solenoid control, turn-offs and open mode.The pressure that controller 3 regulates from gas in air-pot 2, and by air inlet pipe, pressed gas is sent to ink cartridge 42, thus make ink be extruded printer's ink head 43, and stick in substrate.
Above-mentioned substrate-loading mechanism, except comprising substrate-loading platform 51 and base 52, also comprises a three-dimensional drive disk assembly.Described three-dimensional drive disk assembly can produce power and impel substrate-loading platform 51 along X, Y and tri-accurate translations of direction of Z.Described Z direction is vertical above-below direction, and the mobile controllable ink head of Z direction and the distance between substrate, so that printing; Directions X is the left and right directions of level, the fore-and-aft direction that Y-direction is level, and the movement of X and Y-direction can make corresponding China ink head in substrate, print out by setup program corresponding electronic devices and components.As shown in Figure 5, electronic substrate can be fixed on substrate-loading platform 51 by the mode of adhesive gel, snap close or generation negative pressure.The mutual alignment of print cartridge array mechanism and substrate-loading mechanism is that the former is positioned at the latter top, by connecting rod, is connected to form one.
The printing process of above-mentioned electronic device printing equipment mainly comprises the following steps:
The circuit diagram of the electronic device that will print that S1, computer 1 are drawn according to user, generates printing control instruction;
S2, controller 3, according to printing control instruction, are controlled movement and the location of print cartridge array mechanism and substrate-loading mechanism;
S3, by gas pressure boosting, electronic printing ink is extruded printer's ink head 43, and sticks in electronic substrate.
In step S1, user, by possessing the computer print control program of electric design automation function, draws out own required circuit diagram in software, and generates corresponding printing control instruction.
In step S2, user connects circuit, by software, adjusts the position between substrate-loading platform and printer's ink head, then calls printing control instruction, starts printing process.In printing process, work China ink head is controlled and is moved up and down by instruction, and substrate-loading platform ceaselessly moves according to instruction simultaneously, realizes the location between substrate and work China ink head, to print out corresponding electronic devices and components, thereby forms the circuit diagram setting.
Above-mentioned electronic devices and components can be combined as required, thereby form the integrated circuit of specific function.
To be printed complete, user closes print routine by software, then cuts off device power supply (DPS).
In another embodiment of the invention, printing equipment employing printer's ink head can three-dimensional mobile structure.As shown in Figure 6, electronic device printing equipment comprises: computer 1, air-pot 2, controller 3, print cartridge array mechanism 4, substrate-loading mechanism and litter mechanism.Wherein, print cartridge array mechanism 4 comprises ink cartridge frame, electronic printing ink cartridge and printer's ink head; Substrate-loading mechanism comprises substrate-loading platform 51 and base 52.
On the ink box cover of above-mentioned electronic printing ink cartridge, there is iron concave station.Z litter 64 ends of litter mechanism have electromagnet boss.By cooperatively interacting of iron concave station and electromagnet boss, realize the action such as movement, location of print cartridge.Air inlet on ink box cover is connected with pressed gas, by solenoid control, turn-offs and open mode.The pressure that controller 3 regulates from gas in air-pot 2, and by air inlet pipe, pressed gas is sent to ink cartridge, thus make ink be extruded printer's ink head, and stick in substrate.
As shown in Figure 6,7, it comprises litter frame 61, three litter that can move along X, Y, Z direction respectively (being called for short respectively X litter 62, Y litter 63 and Z litter 64) and slide blocks 65 in described litter mechanism.The effect of litter frame 61 is fixing litter positions.Three litter can controlled making translational motion.When X litter 62 and Y litter 63 move along X, Y-direction respectively under the drive of slide block 65, can drive Z litter 64 to move along corresponding direction.And Z litter 64 itself has the function of moving along vertical Z direction.Z litter 64 ends are equipped with electromagnet boss, and this boss energising produces magnetic, and power-off loses magnetism.When carrying out printing action, three litter move according to fixed route, thereby make electromagnet boss complete promptly print cartridge (by magnetic), mobile print cartridge, execution printing action, return to a series of actions such as print cartridge.
In another embodiment of the present invention, the structure that electronic device printing equipment adopts mechanical arm to control.As shown in Figure 8, this printing equipment comprises: computer 1, air-pot 2, controller 3, print cartridge array mechanism 4, substrate-loading mechanism and mechanical arm.Wherein, print cartridge array mechanism 4 comprises ink cartridge frame, electronic printing ink cartridge and printer's ink head; Substrate-loading mechanism comprises substrate-loading platform 51 and base 52; Mechanical arm comprises shrinking connecting-rod 71 and universal joint 72.
On the ink box cover of above-mentioned electronic printing ink cartridge, there is iron concave station.Electromagnet boss by iron concave station and shrinking connecting-rod 71 ends cooperatively interacts, and realizes the action such as movement, location of print cartridge.
Mechanical arm comprises shrinking connecting-rod 71 and universal joint 72.Shrinking connecting-rod 71 can move axially along connecting rod, and universal joint 72 can regulate the direction of shrinking connecting-rod.Mechanical arm can be realized three dimensions by control and accurately locate.Mechanical arm bottom shrinking connecting-rod end is equipped with electromagnet boss, and this boss energising produces magnetic, and power-off loses magnetism.When carrying out printing action, mechanical arm moves according to fixed route, thereby makes electromagnet boss complete promptly print cartridge (by magnetic), mobile print cartridge, execution printing action, return to a series of actions such as print cartridge.
The above embodiment is only for the present invention is described, but not limitation of the invention.It should be pointed out that for the person of ordinary skill of the art, not departing under the prerequisite of the technology of the present invention principle, can also make some improvement and replacement, these improvement and replacement also should be considered as protection scope of the present invention.

Claims (10)

1. an electronic device printing equipment, is characterized in that, described device comprises controller, print cartridge array mechanism and substrate-loading mechanism, wherein:
Described controller, for controlling described print cartridge array mechanism and described substrate-loading mechanism;
Described print cartridge array mechanism, for electronic printing ink is provided, and utilizes described electronic printing ink to carry out electronic printing;
Described substrate-loading mechanism, for carrying electronic substrate.
2. printing equipment according to claim 1, is characterized in that, described device further comprises the computer being connected with described controller, and described computer is used for generating printing control instruction;
Described controller is used for receiving the printing control instruction of described computer, and controls described print cartridge array mechanism and described substrate-loading mechanism according to described printing control instruction.
3. printing equipment according to claim 1, is characterized in that, described print cartridge array mechanism comprises ink cartridge frame, electronic printing ink cartridge and printer's ink head, wherein:
Described ink cartridge frame, for supporting described electronic printing ink cartridge;
Described electronic printing ink cartridge, for providing described electronic printing ink;
Described printer's ink head, for utilizing the electronic printing ink of described electronic printing ink cartridge to carry out electronic printing.
4. printing equipment according to claim 1, is characterized in that, described electronic printing ink comprises: one or more in conductive metal ink, P type or N-type semiconductor ink, insulating properties ink or three's nano-particle doped liquid.
5. printing equipment according to claim 3, it is characterized in that, described print cartridge array mechanism comprises that three rows are equipped with respectively the described electronic printing ink cartridge of conductive metal ink, semiconductive ink and insulating properties ink, and every row has one or more described electronic printing ink cartridges.
6. printing equipment according to claim 3, is characterized in that, the inwall of described electronic printing ink cartridge is furnished with heating wire and thermocouple, for regulating and controlling the internal temperature of described electronic printing ink cartridge, makes described electronic printing ink keep liquid.
7. printing equipment according to claim 3, is characterized in that, described device further comprises the air-pot being connected with described controller, and described air-pot is used to described controller that pressed gas is provided;
Described controller is connected with described electronic printing ink cartridge by air inlet pipe, and provides pressed gas for described electronic printing ink cartridge.
8. printing equipment according to claim 7, is characterized in that, described device further comprises magnetic valve, and described magnetic valve is positioned at the junction of described air inlet pipe and described electronic printing ink cartridge, for controlling the break-make of described air inlet pipe pressed gas.
9. printing equipment according to claim 1, is characterized in that, described substrate-loading mechanism further comprises substrate-loading platform and three-dimensional drive disk assembly, wherein:
Described substrate-loading platform, for carrying described electronic substrate;
Described three-dimensional drive disk assembly, for generation of power impel that described substrate-loading platform carries out up and down, the three-dimensional motion of front and back and left and right.
10. printing equipment according to claim 3, is characterized in that, described print cartridge array mechanism further comprises the mechanical arm being connected with described controller, and described mechanical arm is used for controlling described electronic printing ink cartridge and carries out electronic printing.
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