CN103660029A - Forming technology and forming device of self-heat-preserving wall plate - Google Patents
Forming technology and forming device of self-heat-preserving wall plate Download PDFInfo
- Publication number
- CN103660029A CN103660029A CN201310582580.5A CN201310582580A CN103660029A CN 103660029 A CN103660029 A CN 103660029A CN 201310582580 A CN201310582580 A CN 201310582580A CN 103660029 A CN103660029 A CN 103660029A
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- Prior art keywords
- self
- wall plate
- insulation wall
- internal partition
- build
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides a forming technology and a forming device of a self-heat-preserving wall plate. The forming technology of the self-heat-preserving wall plate includes the following steps that firstly, an end portion protrusion of the self-heat-preserving wall plate is cast; secondly, foaming cement is cast; thirdly, a side and a top reinforced layer of the self-heat-preserving wall plate are cast; finally, a moving upper cover is used, so that a groove of the top of the self-heat-preserving wall plate is formed. The forming device comprises a casting base, a mold shell and the moving upper cover. At least three inner partition plates are evenly and lengthwise arranged in a casting containing cavity defined by the casting base and the mold shell and divide the casting containing cavity into multiple casting units. Lower mold bars are arranged at the bottoms of the casting units and third inner partition plates are arranged on the left side and the right side of the mold shell. Upper mold bars are arranged below the moving upper cover and on positions corresponding to the lower mold bars. By the adoption of the forming technology, the strength of the self-heat-preserving wall plate is improved, the forming device is used for carrying out the whole process of forming the self-heat-preserving wall plate by means of replacement of a formwork in a casting process, and hierarchical casting is achieved.
Description
Technical field
The present invention relates to a kind of wall board forming Processes and apparatus, specifically a kind of moulding process of Self-insulation wall plate and former.
Background technology
At present; Self-insulation wall plate application is under construction more and more; the casting craft of prior art is to adopt placement layer by layer technique; first on mould, build one of them side; be layered on the face of building foaming cement thermal insulation plate is horizontal again; at foaming cement thermal insulation plate, build another side again; construction technology more complicated; and these are built mould and build in the production line of moulding at Self-insulation wall plate; need to carry Self-insulation wall plate; often can make Self-insulation wall plate damage, increase production cost, and a dead lift efficiency be not high yet.
Summary of the invention
Technical assignment of the present invention is for the deficiencies in the prior art, and a kind of moulding process and former of Self-insulation wall plate is provided
The technical solution adopted for the present invention to solve the technical problems is:
A moulding process for Self-insulation wall plate, this technique is carried out according to following steps:
1) first the end bosses of Self-insulation wall plate is built;
2) and then build foaming cement thermal insulation layer;
3) build again two sides and the crown-reinforcing of Self-insulation wall plate;
4) the finally groove moulding to Self-insulation wall plate the other end.
As preferably, before building foaming cement thermal insulation layer, first to building in the cavity volume of foaming cement thermal insulation layer, place steel wire.
As preferably, when building the two sides of Self-insulation wall plate and crown-reinforcing, the space of its two sides is by realizing drawing out partition plate.
As preferably, when building the side of Self-insulation wall plate and crown-reinforcing, realize by thick dividing plate being replaced as to way-board in the space of its two sides.
A kind of former of Self-insulation wall plate, comprise and build base, be movably arranged on the mould housing of building base top, and the mobile upper cover that coordinates the groove moulding at Self-insulation wall plate top, above-mentioned mould housing surrounds builds cavity volume inside and is longitudinally evenly provided with plural internal partition and will builds cavity volume and be divided into a plurality of unit of building, described internal partition comprises the first internal partition and the two kinds of structures of the second internal partition that are used alternatingly, and the thickness that the thickness of described the first internal partition deducts the second internal partition is equal to the twice of the side enhancement Layer thickness of Self-insulation wall plate;
The unit bottom of building that described adjacent internal partition forms is provided with counterdie bar, and the protruding end shape of the shape of described counterdie bar and Self-insulation wall plate matches;
The left and right sides of described mould housing, counterdie bar top are provided with three internal partition identical with the side enhancement Layer thickness of Self-insulation wall plate;
Described mobile upper cover below corresponding build unit bottom counterdie bar position be provided with patrix bar, the shape of described patrix bar is identical with the groove ends shape of Self-insulation wall plate.
Further, described mould housing comprises the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, template all round, described the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, all round template dock from beginning to end, and are arranged on and are built on base by active block stop.
Further, the top of described the first internal partition, the second internal partition, the 3rd internal partition is provided with the suspension hook being used in conjunction with template replacement system.
Further, described in build cavity volume inside and be longitudinally evenly provided with four internal partitions, will build cavity volume and be evenly divided into five and build unit.
The bottom of building base further, is provided with the track of production line and coordinates the carriage sliding.
Further, described carriage is roller.
Compared with prior art, the beneficial effect producing is for the moulding process of a kind of Self-insulation wall plate of the present invention and former:
Moulding process of the present invention has improved intensity and the shaping speed of Self-insulation wall plate, on the other hand, the former of Self-insulation wall plate utilizes the whole process that the displacement of template is completed to heat-insulation wall plate moulding in building the process of moulding, realized placement layer by layer, simultaneously, improve production efficiency, reduced cost consumption.
Accompanying drawing explanation
Accompanying drawing 1 is Self-insulation wall plate moulding process schematic diagram of the present invention.
A, end bosses, b, steel wire, c, foaming cement thermal insulation layer, d, side, e, groove.
Accompanying drawing 2 is the main TV structure schematic diagram of Self-insulation wall plate former of the present invention.
Accompanying drawing 3 removes the plan structure schematic diagram after mobile upper cover for Self-insulation wall plate former of the present invention.
Accompanying drawing 4 is front view and the right view of the first internal partition in Self-insulation wall plate former of the present invention.
Accompanying drawing 5 is front view and the right view of the second internal partition in Self-insulation wall plate former of the present invention.
In figure, 1, build base, the 2, first exterior sheathing, 3, the second exterior sheathing, the 4, the 3rd exterior sheathing, the 5, template all round, 6, mobile upper cover, 7, counterdie bar, 8, patrix bar, 9, the first internal partition, 10, the second internal partition, the 11, the 3rd internal partition, 12, active block stop, 13, roller, 14, slot.
The specific embodiment
Below in conjunction with accompanying drawing 1-5, the moulding process of a kind of Self-insulation wall plate of the present invention and former are described in detail below.
As shown in Figure 1, the moulding process of a kind of Self-insulation wall plate of the present invention, this technique is carried out according to following steps:
1) first the end bosses a of Self-insulation wall plate is built;
2), before building foaming cement thermal insulation layer, first to building in the cavity volume of foaming cement thermal insulation layer, place steel wire b;
3) and then build foaming cement thermal insulation layer c;
4) build again two sides d and the crown-reinforcing of Self-insulation wall plate;
5) the finally groove e moulding to Self-insulation wall plate the other end.
When building the two sides of Self-insulation wall plate and crown-reinforcing, the space of its two sides is by by drawing out partition plate or thick dividing plate is replaced as to way-board realizes.
As shown in accompanying drawing 2-5, the former of a kind of Self-insulation wall plate of the present invention, comprise and build base 1, be movably arranged on the mould housing of building base 1 top, and the mobile upper cover that coordinates the groove moulding at Self-insulation wall plate top, the above-mentioned base of building, the cavity volume inside of building that mould housing surrounds is longitudinally evenly provided with four internal partitions, to build cavity volume is evenly divided into five and builds unit, described internal partition comprises the first internal partition and the two kinds of structures of the second internal partition that are used alternatingly, the thickness that the thickness of described the first internal partition deducts the second internal partition is equal to the twice of the side enhancement Layer thickness of Self-insulation wall plate,
The unit bottom of building that described adjacent internal partition forms is provided with counterdie bar, and the protruding end shape of the shape of described counterdie bar and Self-insulation wall plate matches;
The left and right sides of described mould housing, counterdie bar top are provided with three internal partition identical with the side enhancement Layer thickness of Self-insulation wall plate;
1, build base, the 2, first exterior sheathing, the 3, second exterior sheathing, the 4, the 3rd exterior sheathing, the 5, template all round, 6, mobile upper cover, 7, counterdie bar, 8, patrix bar, the 9, first internal partition, the 10, second internal partition, 11, the 3rd internal partition, 12, active block stop, 13, roller, 14, slot.
Described mobile upper cover below corresponding build unit bottom counterdie bar position be provided with patrix bar, the shape of described patrix bar is identical with the groove ends shape of Self-insulation wall plate.
Described mould housing comprises the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, template all round, and described the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, all round template dock from beginning to end, and are arranged on and are built on base by active block stop.
The top of described the first internal partition, the second internal partition, the 3rd internal partition is provided with the suspension hook being used in conjunction with template replacement system.
Described bottom of building base is provided with the track of production line and coordinates the roller sliding.
Embodiment:
The moulding process of a kind of Self-insulation wall plate of the present invention and former, while coordinating above-mentioned moulding process to use above-mentioned former, first, on production line, the moulding process of Self-insulation wall plate and former are fixedly mounted, now do not establish mobile upper cover 6, to five that form, build and in unit, build respectively a certain amount of liquid Self-insulation wall plate base raw material, build after end, slide up and down the slot 14 on the first internal partition 9, the liquid Self-insulation wall plate base raw material that each is built in unit has identical height, drive Self-insulation wall plate former to slide along track, after prestressing force generation systems, with the Self-insulation wall plate base moulding of bossing downwards, now, the first internal partition 9 of Self-insulation wall plate former inside, the second internal partition 10 has close temperature with the cement foamed heat-insulation layer that will build, can directly in Self-insulation wall plate former, build foam cement, can not increase the holdup time, Self-insulation wall plate former makes foam cement form solid heat-insulation layer through prestressing force generation systems again, now, start template replacement system, the first internal partition 9 is taken out from build cavity volume, be replaced into the 3rd internal partition 11, again to building, in unit, building liquid Self-insulation wall plate enhancement Layer raw material, form two sides and the top of Self-insulation wall plate, and leave and build surplus at top, mobile upper cover 6 is passed through from building the top of unit, surplus is built in removal, again enter prestressing force generation systems, wait for Self-insulation wall plate moulding.Finally, remove mobile upper cover 6, by demoulding snatch system, the Self-insulation wall plate of moulding is taken out from build unit.This is the overall process of Self-insulation wall plate layering moulding in Self-insulation wall plate former.
Claims (10)
1. a moulding process for Self-insulation wall plate, is characterized in that: this technique is carried out according to following steps:
1) first the end bosses of Self-insulation wall plate is built;
2) and then build foaming cement thermal insulation layer;
3) build again two sides and the crown-reinforcing of Self-insulation wall plate;
4) the finally groove moulding to Self-insulation wall plate the other end.
2. the moulding process of a kind of Self-insulation wall plate according to claim 1, is characterized in that: before building foaming cement thermal insulation layer, first to building in the cavity volume of foaming cement thermal insulation layer, place steel wire.
3. the moulding process of a kind of Self-insulation wall plate according to claim 1, is characterized in that: when building the two sides of Self-insulation wall plate and crown-reinforcing, the space of its two sides is by realizing drawing out partition plate.
4. the moulding process of a kind of Self-insulation wall plate according to claim 1, is characterized in that: when building the side of Self-insulation wall plate and crown-reinforcing, realize by thick dividing plate being replaced as to way-board in the space of its two sides.
5. a former for Self-insulation wall plate, comprises and builds base, is movably arranged on the mould housing of building base top, and the mobile upper cover that coordinates the groove moulding at Self-insulation wall plate top, it is characterized in that:
Thereby described mould housing surrounds builds cavity volume inside and is longitudinally evenly provided with plural internal partition and will builds cavity volume and be divided into a plurality of unit of building, described internal partition comprises the first internal partition and the two kinds of structures of the second internal partition that are used alternatingly, and the thickness that the thickness of described the first internal partition deducts the second internal partition is equal to the twice of the side enhancement Layer thickness of Self-insulation wall plate;
The unit bottom of building that described adjacent internal partition forms is provided with counterdie bar, and the protruding end shape of the shape of described counterdie bar and Self-insulation wall plate matches;
The left and right sides of described mould housing, counterdie bar top are provided with three internal partition identical with the side enhancement Layer thickness of Self-insulation wall plate;
Described mobile upper cover below corresponding build unit bottom counterdie bar position be provided with patrix bar, the shape of described patrix bar is identical with the groove ends shape of Self-insulation wall plate.
6. the former of a kind of Self-insulation wall plate according to claim 5, it is characterized in that: described mould housing comprises the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, template all round, described the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, all round template dock from beginning to end, and are arranged on and are built on base by active block stop.
7. the former of a kind of Self-insulation wall plate according to claim 5, is characterized in that: the top of described the first internal partition, the second internal partition, the 3rd internal partition is provided with the suspension hook being used in conjunction with template replacement system.
8. the former of a kind of Self-insulation wall plate according to claim 5, is characterized in that: described in build cavity volume inside and be longitudinally evenly provided with four internal partitions, will build cavity volume and be evenly divided into five and build unit.
9. the former of a kind of Self-insulation wall plate according to claim 5, is characterized in that: described in build base bottom be provided with the track of production line and coordinate the carriage sliding.
10. the former of a kind of Self-insulation wall plate according to claim 9, is characterized in that: described carriage is roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310582580.5A CN103660029B (en) | 2013-11-20 | 2013-11-20 | The moulding process of a kind of Self-insulation wall plate and former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310582580.5A CN103660029B (en) | 2013-11-20 | 2013-11-20 | The moulding process of a kind of Self-insulation wall plate and former |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103660029A true CN103660029A (en) | 2014-03-26 |
| CN103660029B CN103660029B (en) | 2016-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310582580.5A Active CN103660029B (en) | 2013-11-20 | 2013-11-20 | The moulding process of a kind of Self-insulation wall plate and former |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2440872Y (en) * | 2000-08-30 | 2001-08-01 | 彭奇琨 | Inorganic glass steel sandwich board |
| DE20305348U1 (en) * | 2003-04-02 | 2003-06-05 | Veit Dennert Kg Baustoffbetr | Heat insulation has vapor blocking or decelerating layer provided between heat insulating layer and stabilizing moisture-absorbing layer |
| DE202006008915U1 (en) * | 2006-05-01 | 2007-09-06 | Kaiser, Albert | Isolating element e.g. for isolating layers in building industry, has carrier plane which uses wood shavings for insulation layer and insulating layer is arranged between two plane makers |
| CN201649426U (en) * | 2010-01-05 | 2010-11-24 | 濮阳市晟泰板业有限公司 | Coreboard of glass fiber reinforced plastics |
| CN102251594A (en) * | 2010-10-09 | 2011-11-23 | 唐山北极熊建材有限公司 | Production process of ultralight cement-based heat-insulation waterproof board |
| CN102251596A (en) * | 2011-03-25 | 2011-11-23 | 唐山北极熊建材有限公司 | Manufacture process of ultralight foam cement heat-insulation metal-surface sandwich board used in light steel plant |
| JP5204487B2 (en) * | 2005-09-22 | 2013-06-05 | 株式会社環境経営総合研究所 | Partition wall structure in buildings |
| CN203665699U (en) * | 2013-11-20 | 2014-06-25 | 山东乾元泽孚科技有限公司 | Self-insulation wallboard forming equipment |
-
2013
- 2013-11-20 CN CN201310582580.5A patent/CN103660029B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2440872Y (en) * | 2000-08-30 | 2001-08-01 | 彭奇琨 | Inorganic glass steel sandwich board |
| DE20305348U1 (en) * | 2003-04-02 | 2003-06-05 | Veit Dennert Kg Baustoffbetr | Heat insulation has vapor blocking or decelerating layer provided between heat insulating layer and stabilizing moisture-absorbing layer |
| JP5204487B2 (en) * | 2005-09-22 | 2013-06-05 | 株式会社環境経営総合研究所 | Partition wall structure in buildings |
| DE202006008915U1 (en) * | 2006-05-01 | 2007-09-06 | Kaiser, Albert | Isolating element e.g. for isolating layers in building industry, has carrier plane which uses wood shavings for insulation layer and insulating layer is arranged between two plane makers |
| CN201649426U (en) * | 2010-01-05 | 2010-11-24 | 濮阳市晟泰板业有限公司 | Coreboard of glass fiber reinforced plastics |
| CN102251594A (en) * | 2010-10-09 | 2011-11-23 | 唐山北极熊建材有限公司 | Production process of ultralight cement-based heat-insulation waterproof board |
| CN102251596A (en) * | 2011-03-25 | 2011-11-23 | 唐山北极熊建材有限公司 | Manufacture process of ultralight foam cement heat-insulation metal-surface sandwich board used in light steel plant |
| CN203665699U (en) * | 2013-11-20 | 2014-06-25 | 山东乾元泽孚科技有限公司 | Self-insulation wallboard forming equipment |
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| CN103660029B (en) | 2016-09-21 |
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Address after: 2003, room 250014, Ginza digital building, No. 43, Lixia District, Shandong, Ji'nan, Jiefang Road Applicant after: SHANDONG INLARIN TECHNOLOGY CO., LTD. Address before: 2003, room 250014, Ginza digital building, No. 43, Lixia District, Shandong, Ji'nan, Jiefang Road Applicant before: SHANDONG QYZF TECHNOLOGY CO., LTD. |
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Address after: 251400 west side of national highway 220, Cuizhai Town, Jiyang District, Jinan City, Shandong Province Patentee after: SHANDONG QIANYUAN ZEFU TECHNOLOGY Co.,Ltd. Address before: 2003, room 250014, Ginza digital building, No. 43, Lixia District, Shandong, Ji'nan, Jiefang Road Patentee before: SHANDONG QIANYUAN ZEFU TECHNOLOGY Co.,Ltd. |