CN103660029B - The moulding process of a kind of Self-insulation wall plate and former - Google Patents
The moulding process of a kind of Self-insulation wall plate and former Download PDFInfo
- Publication number
- CN103660029B CN103660029B CN201310582580.5A CN201310582580A CN103660029B CN 103660029 B CN103660029 B CN 103660029B CN 201310582580 A CN201310582580 A CN 201310582580A CN 103660029 B CN103660029 B CN 103660029B
- Authority
- CN
- China
- Prior art keywords
- self
- wall plate
- insulation wall
- internal partition
- pour
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention provides moulding process and the former of a kind of Self-insulation wall plate, and its moulding process sequentially includes the following steps: 1) first the end bosses of Self-insulation wall plate is poured；2) foam cement is then poured；3) side and the crown-reinforcing of Self-insulation wall plate are poured again；4) the groove molding at Self-insulation wall plate top is finally made with mobile upper cover.Its former, including pouring base, mould housing and mobile upper cover, above-mentioned pour base, mould housing surrounds pours that cavity volume is internal to be longitudinally uniformly provided with plural internal partition and will pour cavity volume and be divided into and multiple pour unit, the described unit bottom that pours is provided with lower mold bar, the left and right sides of described mould housing are provided with the 3rd internal partition, correspond to lower mold bar position and be provided with upper mold bar below described mobile upper cover.This moulding process in the present invention improves the intensity of Self-insulation wall plate, and former then utilizes the displacement to template to complete the whole process of Self-insulation wall plate molding in casting process, it is achieved that placement layer by layer.
Description
Technical field
The present invention relates to a kind of wall board forming Processes and apparatus, the moulding process of a kind of Self-insulation wall plate and former.
Background technology
At present; Self-insulation wall plate application under construction gets more and more; the casting craft of prior art is to use placement layer by layer technique; i.e. first on mould, pour one of them side; it is layered on horizontal for cement insulation board on the face of pouring again; another side is poured again in cement insulation board; construction technology is more complicated; and these pour mould in Self-insulation wall plate pours the production line of molding; need Self-insulation wall plate is carried; often make Self-insulation wall plate damage, increase production cost, and a dead lift efficiency is the highest.
Summary of the invention
The technical assignment of the present invention is for the deficiencies in the prior art, it is provided that the moulding process of a kind of Self-insulation wall plate and former.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of moulding process of Self-insulation wall plate, this technique follows the steps below:
1) first the end bosses of Self-insulation wall plate is poured；
2), after the end bosses molding of Self-insulation wall plate, foaming cement thermal insulation layer is poured the most again；
3) after foaming cement thermal insulation formable layer, then two sides and the crown-reinforcing of Self-insulation wall plate are poured；
4) finally groove molding to Self-insulation wall plate the other end；
Wherein, when pouring side and the crown-reinforcing of Self-insulation wall plate, the space of its two sides by by drawing out partition plate or thickness dividing plate is replaced as way-board realize.
As preferably, before pouring foaming cement thermal insulation layer, in the cavity volume pouring foaming cement thermal insulation layer, first place steel wire.
A kind of former of Self-insulation wall plate, including pouring base, it is movably arranged on the mould housing poured above base, and coordinate the mobile upper cover of the groove molding at Self-insulation wall plate top, what above-mentioned mould housing surrounded pour cavity volume is internal to be longitudinally uniformly provided with plural internal partition and will pour cavity volume and be divided into and multiple pour unit, described internal partition includes the first internal partition and the two kinds of structures of the second internal partition being used alternatingly, and the thickness of described first internal partition deducts the twice that the thickness of the second internal partition is equal to the side enhancement Layer thickness of Self-insulation wall plate；
The unit bottom that pours of described adjacent internal partition formation is provided with lower mold bar, the shape of described lower mold bar and the protruding end mating shapes of Self-insulation wall plate；
The left and right sides of described mould housing, lower mold article are arranged over threeth internal partition identical with the side enhancement Layer thickness of Self-insulation wall plate；
The lower mold bar position that correspond to pour unit bottom below described mobile upper cover is provided with upper mold bar, and the shape of described upper mold bar is identical with the groove ends shape of Self-insulation wall plate.
Further, described mould housing includes the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, the 4th exterior sheathing, described first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, the 4th exterior sheathing head and the tail docking, and be arranged on by active block stop and pour on base.
Further, described first internal partition, the second internal partition, the top of the 3rd internal partition be provided with template replacement system with the use of suspension hook.
Further, described in pour that cavity volume is internal is longitudinally uniformly provided with four internal partitions, cavity volume will be poured and be evenly divided into five and pour unit.
Further, pour the bottom of base described in be provided with the track with production line and coordinate the carriage slided.
Further, described carriage is roller.
The moulding process of a kind of Self-insulation wall plate of the present invention and former compared with prior art, produced by provide the benefit that:
The moulding process of the present invention improves intensity and the shaping speed of Self-insulation wall plate, on the other hand, the former of Self-insulation wall plate utilizes the displacement to template to complete the whole process of heat-insulation wall plate molding during pouring molding, achieve placement layer by layer, simultaneously, improve production efficiency, reduce cost consumption.
Accompanying drawing explanation
Accompanying drawing 1 is the Self-insulation wall plate moulding process schematic diagram of the present invention.
A, end bosses, b, steel wire, c, foaming cement thermal insulation layer, d, side, e, groove.
Accompanying drawing 2 is the main TV structure schematic diagram of the Self-insulation wall plate former of the present invention.
Accompanying drawing 3 is the plan structure schematic diagram after the Self-insulation wall plate former of the present invention removes mobile upper cover.
Accompanying drawing 4 be the present invention Self-insulation wall plate former in the front view of the first internal partition and right view.
Accompanying drawing 5 be the present invention Self-insulation wall plate former in the front view of the second internal partition and right view.
In figure, 1, pour base, the 2, first exterior sheathing, the 3, second exterior sheathing, the 4, the 3rd exterior sheathing, 5, the 4th exterior sheathing, 6, mobile upper cover, 7, lower mold bar, 8, upper mold bar, the 9, first internal partition, 10, the second internal partition, the 11, the 3rd internal partition, 12, active block stop, 13, roller, 14, slot.
Detailed description of the invention
Moulding process and the former of a kind of Self-insulation wall plate of the present invention are described in detail below by 1-5 below in conjunction with the accompanying drawings.
As shown in Figure 1, the moulding process of a kind of Self-insulation wall plate of the present invention, this technique follows the steps below:
1) first end bosses a of Self-insulation wall plate is poured；
2) after the end bosses a molding of Self-insulation wall plate, before pouring foaming cement thermal insulation layer, in the cavity volume pouring foaming cement thermal insulation layer, steel wire b is first placed；
3) foaming cement thermal insulation layer c is poured the most again；
4) after foaming cement thermal insulation layer c molding, then two sides d and the crown-reinforcing of Self-insulation wall plate are poured；
5) finally groove e molding to Self-insulation wall plate the other end；
When pouring two sides and the crown-reinforcing of Self-insulation wall plate, the space of its two sides by by drawing out partition plate or thickness dividing plate is replaced as way-board realize.
As shown in accompanying drawing 2-5, a kind of former of the Self-insulation wall plate of the present invention, including pouring base 1, it is movably arranged on the mould housing poured above base 1, and coordinate the mobile upper cover of the groove molding at Self-insulation wall plate top, above-mentioned pour base, what mould housing surrounded pour, and cavity volume is internal is longitudinally uniformly provided with four internal partitions, cavity volume will be poured be evenly divided into five and pour unit, described internal partition includes the first internal partition and the two kinds of structures of the second internal partition being used alternatingly, the thickness of described first internal partition deducts the twice that the thickness of the second internal partition is equal to the side enhancement Layer thickness of Self-insulation wall plate；
The unit bottom that pours of described adjacent internal partition formation is provided with lower mold bar, the shape of described lower mold bar and the protruding end mating shapes of Self-insulation wall plate；
The left and right sides of described mould housing, lower mold article are arranged over threeth internal partition identical with the side enhancement Layer thickness of Self-insulation wall plate；
The lower mold bar position that correspond to pour unit bottom below described mobile upper cover is provided with upper mold bar, and the shape of described upper mold bar is identical with the groove ends shape of Self-insulation wall plate.
Described mould housing includes the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, the 4th exterior sheathing, described first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, the 4th exterior sheathing head and the tail docking, and is arranged on by active block stop and pours on base.
Described first internal partition, the second internal partition, the top of the 3rd internal partition be provided with template replacement system with the use of suspension hook.
The described bottom pouring base is provided with the track with production line and coordinates the roller slided.
Embodiment:
nullThe moulding process of a kind of Self-insulation wall plate of the present invention and former，When coordinating above-mentioned moulding process to use above-mentioned former，First，On a production line moulding process and the former of Self-insulation wall plate are fixedly mounted，The most do not set mobile upper cover 6，Pour to five formed and unit pours a certain amount of liquid Self-insulation wall plate base raw material respectively，After pouring end，Slide up and down the slot 14 on the first internal partition 9，Each liquid Self-insulation wall plate base raw material poured in unit is made to have identical height，Drive Self-insulation wall plate former along tracks travel，After prestressing force generation system，Self-insulation wall plate base molding with downwardly convex part，Now，The first internal partition 9 within Self-insulation wall plate former、Second internal partition 10 has close temperature with the cement foamed heat-insulation layer that will pour，Directly can pour foam cement in Self-insulation wall plate former，The holdup time will not be increased，Self-insulation wall plate former again passes by prestressing force generation system makes foam cement form solid heat-insulation layer，Now，Start template replacement system，By the first internal partition 9 from pouring taking-up cavity volume，It is replaced into the 3rd internal partition 11，Again in pouring unit, pouring liquid Self-insulation wall plate enhancement Layer raw material，Form two sides and the top of Self-insulation wall plate，And leave at top and to pour surplus，Mobile upper cover 6 is passed through from the top pouring unit，Removal pours surplus，It is again introduced into prestressing force generation system，Wait Self-insulation wall plate molding.Finally, remove mobile upper cover 6, by demoulding snatch system by the Self-insulation wall plate of molding from pouring taking-up unit.This is layered the overall process of molding for Self-insulation wall plate in Self-insulation wall plate former.
Claims (8)
1. a moulding process for Self-insulation wall plate, this technique follows the steps below,
1) first the end bosses of Self-insulation wall plate is poured；
2), after the end bosses molding of Self-insulation wall plate, foaming cement thermal insulation layer is poured the most again；
3) after foaming cement thermal insulation formable layer, then two sides and the crown-reinforcing of Self-insulation wall plate are poured；
4) finally groove molding to Self-insulation wall plate the other end；
It is characterized in that:
When pouring two sides and the crown-reinforcing of Self-insulation wall plate, the space of its two sides by by drawing out partition plate or thickness dividing plate is replaced as way-board realize.
The moulding process of a kind of Self-insulation wall plate the most according to claim 1, it is characterised in that: before pouring foaming cement thermal insulation layer, in the cavity volume pouring foaming cement thermal insulation layer, first place steel wire.
3. a former for Self-insulation wall plate, including pouring base, is movably arranged on the mould housing poured above base, and coordinates the mobile upper cover of the groove molding at Self-insulation wall plate top, it is characterised in that:
What described mould housing surrounded pour cavity volume is internal to be longitudinally evenly arranged with plural internal partition thus will pour cavity volume and be divided into and multiple pour unit, described internal partition includes the first internal partition and the two kinds of structures of the second internal partition being used alternatingly, and the thickness of described first internal partition deducts the twice that the thickness of the second internal partition is equal to the side enhancement Layer thickness of Self-insulation wall plate；
The unit bottom that pours of described adjacent internal partition formation is provided with lower mold bar, the shape of described lower mold bar and the protruding end mating shapes of Self-insulation wall plate；
The left and right sides of described mould housing, lower mold article are arranged over threeth internal partition identical with the side enhancement Layer thickness of Self-insulation wall plate；
The lower mold bar position that correspond to pour unit bottom below described mobile upper cover is provided with upper mold bar, and the shape of described upper mold bar is identical with the groove ends shape of Self-insulation wall plate.
The former of a kind of Self-insulation wall plate the most according to claim 3, it is characterized in that: described mould housing includes the first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, the 4th exterior sheathing, described first exterior sheathing, the second exterior sheathing, the 3rd exterior sheathing, the 4th exterior sheathing head and the tail docking, and be arranged on by active block stop and pour on base.
The former of a kind of Self-insulation wall plate the most according to claim 3, it is characterised in that: described first internal partition, the second internal partition, the top of the 3rd internal partition be provided with template replacement system with the use of suspension hook.
The former of a kind of Self-insulation wall plate the most according to claim 3, it is characterised in that pour described in: that cavity volume is internal is longitudinally uniformly provided with four internal partitions, will pour cavity volume and be evenly divided into five and pour unit.
The former of a kind of Self-insulation wall plate the most according to claim 3, it is characterised in that pour the bottom of base described in: and be provided with the track with production line and coordinate the carriage slided.
The former of a kind of Self-insulation wall plate the most according to claim 7, it is characterised in that: described carriage is roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310582580.5A CN103660029B (en) | 2013-11-20 | 2013-11-20 | The moulding process of a kind of Self-insulation wall plate and former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310582580.5A CN103660029B (en) | 2013-11-20 | 2013-11-20 | The moulding process of a kind of Self-insulation wall plate and former |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103660029A CN103660029A (en) | 2014-03-26 |
| CN103660029B true CN103660029B (en) | 2016-09-21 |
Family
ID=50299405
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310582580.5A Active CN103660029B (en) | 2013-11-20 | 2013-11-20 | The moulding process of a kind of Self-insulation wall plate and former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103660029B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2440872Y (en) * | 2000-08-30 | 2001-08-01 | 彭奇琨 | Inorganic glass steel sandwich board |
| DE20305348U1 (en) * | 2003-04-02 | 2003-06-05 | Veit Dennert Kg Baustoffbetr | Heat insulation has vapor blocking or decelerating layer provided between heat insulating layer and stabilizing moisture-absorbing layer |
| WO2007034804A1 (en) * | 2005-09-22 | 2007-03-29 | Kankyokeieisogokenkyusho Co., Inc. | Partition wall structure of building |
| DE202006008915U1 (en) * | 2006-05-01 | 2007-09-06 | Kaiser, Albert | Isolating element e.g. for isolating layers in building industry, has carrier plane which uses wood shavings for insulation layer and insulating layer is arranged between two plane makers |
| CN201649426U (en) * | 2010-01-05 | 2010-11-24 | 濮阳市晟泰板业有限公司 | Coreboard of glass fiber reinforced plastics |
| CN102251594B (en) * | 2010-10-09 | 2013-07-24 | 唐山北极熊建材有限公司 | Production process of ultralight cement-based heat-insulation waterproof board |
| CN102251596B (en) * | 2011-03-25 | 2012-12-05 | 唐山北极熊建材有限公司 | Manufacture process of ultralight foam cement heat-insulation metal-surface sandwich board used in light steel plant |
| CN203665699U (en) * | 2013-11-20 | 2014-06-25 | 山东乾元泽孚科技有限公司 | Self-insulation wallboard forming equipment |
-
2013
- 2013-11-20 CN CN201310582580.5A patent/CN103660029B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103660029A (en) | 2014-03-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106670383A (en) | Sand mould used for casting machine tool double-arm vertical column casting and manufacturing method of sand mould | |
| CN202639226U (en) | Gating system of automobile brake support on vertical parting and modeling line | |
| CN102514085B (en) | Mould for preparing electric smelting zirconium adamantine spar rotating cylinder brick | |
| CN101224599B (en) | Plaster decoration line production line | |
| CN103660029B (en) | The moulding process of a kind of Self-insulation wall plate and former | |
| CN203697216U (en) | Self-insulation wallboard pouring die | |
| CN203665699U (en) | Self-insulation wallboard forming equipment | |
| CN103660024B (en) | Non-evaporating pressure Self-insulation wall plate integrated production line | |
| CN203665694U (en) | Non-autoclaved self-insulation wallboard integrated production line | |
| CN203125831U (en) | Die specially used for rear molding and foaming polyphenyl interlayer composite heat preservation building block | |
| CN201333499Y (en) | Diesel engine body casting mold | |
| CN105563625A (en) | Pellet units, pellet assemblies, building block mold and method for making heat preservation building blocks | |
| CN202029216U (en) | Ceramsite reinforced foaming concrete building block and plate forming device | |
| CN109653428B (en) | Pore-forming die for two-dimensional pore type wall brick and wall brick production process thereof | |
| CN202169359U (en) | Cast iron mold easy to demould | |
| CN202943217U (en) | Three-layer sand box for foundry casting for copper furnace | |
| CN202480212U (en) | Compacting mould special for brick with trapezoidal groove | |
| CN203320948U (en) | Floor cover plate mould | |
| CN205650766U (en) | Sand mould structure of steam turbine tile mouthful foundry goods | |
| CN210936996U (en) | Mould for preparing wind power equipment component reinforcing plate sand mould | |
| CN202683935U (en) | Edgewise pouring device for foundation plate | |
| CN204800823U (en) | A plug -in components structure for prefabricating building templates cavity | |
| CN201769271U (en) | Steel ladle brick mold | |
| CN112606180B (en) | Preparation process of heat-insulating wall for passive house | |
| CN203665685U (en) | External wallboard pouring mold |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 2003, room 250014, Ginza digital building, No. 43, Lixia District, Shandong, Ji'nan, Jiefang Road Applicant after: SHANDONG INLARIN TECHNOLOGY CO., LTD. Address before: 2003, room 250014, Ginza digital building, No. 43, Lixia District, Shandong, Ji'nan, Jiefang Road Applicant before: SHANDONG QYZF TECHNOLOGY CO., LTD. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 251400 west side of national highway 220, Cuizhai Town, Jiyang District, Jinan City, Shandong Province Patentee after: SHANDONG QIANYUAN ZEFU TECHNOLOGY Co.,Ltd. Address before: 2003, room 250014, Ginza digital building, No. 43, Lixia District, Shandong, Ji'nan, Jiefang Road Patentee before: SHANDONG QIANYUAN ZEFU TECHNOLOGY Co.,Ltd. |