CN103659757A - Air cushion system applied to accurate positioning general assembly of spacecraft - Google Patents
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Abstract
本发明公开了一种应用于航天器精确定位安装的气垫系统,包括多个气垫模块、气动控制箱/控制系统、气管卷盘、气囊式电驱动模块,气垫模块对称设置在两轴转台底部,气动控制箱/控制系统设置在两轴转台侧面,气管卷盘独立设置在移动车体上,气管分别与气垫模块及气囊式电驱动模块单独连接,气囊式电驱动模块下方设置有移动滚轮,气动控制箱/控制系统通过与电驱动模块电连接控制其下部移动滚轮的移动和转向。本发明实现了两轴转台零半径转向及平面内多自由度平移功能,为复杂载荷装星及专业测试提供了基础支持。
The invention discloses an air cushion system applied to precise positioning and installation of a spacecraft, comprising a plurality of air cushion modules, a pneumatic control box/control system, a trachea reel, and an airbag-type electric drive module. The air cushion modules are symmetrically arranged at the bottom of a two-axis turntable. The pneumatic control box/control system is set on the side of the two-axis turntable, the trachea reel is independently set on the moving car body, the trachea is separately connected to the air cushion module and the airbag-type electric drive module, and the moving roller is set under the airbag-type electric drive module, the pneumatic The control box/control system controls the movement and steering of the lower moving rollers by electrically connecting with the electric drive module. The invention realizes the zero-radius steering of the two-axis turntable and the multi-degree-of-freedom translation function in the plane, and provides basic support for complex load loading and professional testing.
Description
技术领域 technical field
本发明属于航天器姿态调整类的工装领域,具体涉及在传统两轴转台上集成设计气垫系统,以实现航天器日益多元化的载荷精确定位总装。 The invention belongs to the field of tooling for attitude adjustment of spacecraft, and in particular relates to the integrated design of an air cushion system on a traditional two-axis turntable, so as to realize the increasingly diversified load precise positioning assembly of the spacecraft. the
背景技术 Background technique
某卫星不仅干重较重(2950kg),而且搭载有一副重量为1.4t的双翼可展开天线。该天线不仅需要两轴转台通过调节星体姿态实现其对接装星,同时为满足其特殊的测试状态,需要两轴转台搭载星体在内部空间不大于5600mm的厂房内实现转向及平移。然而,目前国内常见的两轴转台主要通过轮系(2个万向轮,2个定向轮)来实现行进及转向,轮系机构难以实现两轴转台的小范围转向,同时也无法实现两轴转台平面内的多自由度平移的要求,难以满足某卫星天线的专业测试需求,从而制约了后续新研航天器多元化载荷的精确总装。 A certain satellite not only has a heavy dry weight (2950kg), but also carries a pair of biplane deployable antennas with a weight of 1.4t. The antenna not only requires a two-axis turntable to realize docking and installation of the star by adjusting the attitude of the star, but also requires a two-axis turntable to carry the star in a factory building with an internal space of no more than 5600mm to achieve steering and translation in order to meet its special test conditions. However, at present, the common two-axis turntable in China mainly uses the wheel train (2 universal wheels, 2 directional wheels) to realize the travel and steering. The requirement of multi-degree-of-freedom translation in the plane of the turntable is difficult to meet the professional test requirements of a certain satellite antenna, thus restricting the precise final assembly of the diversified loads of the subsequent newly developed spacecraft. the
为此,提供能够实现两轴转台小范围内、零半径转向及平面内任意方向多自由度平移的精确总装设备非常重要。 For this reason, it is very important to provide precise assembly equipment that can realize the two-axis turntable within a small range, zero-radius turning and multi-degree-of-freedom translation in any direction in the plane. the
发明内容 Contents of the invention
本发明的目的在于提供一种应用于航天器精确定位总装的气垫系统,旨在通过气垫系统实现两轴转台小范围内、零半径转向及平面内任意方向多自由度平移。 The purpose of the present invention is to provide an air cushion system applied to the precise positioning and assembly of spacecraft, aiming to realize the small-scale, zero-radius steering and multi-degree-of-freedom translation in any direction of the two-axis turntable through the air cushion system. the
为了实现上述目的,本发明采用了如下的技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:
本发明的一种应用于航天器精确定位安装的气垫系统,包括多个气垫模块、气 动控制箱/控制系统(气动控制箱和控制系统)、气管卷盘、一个以上的气囊式电驱动模块,多个气垫模块对称设置在两轴转台底部,气动控制箱/控制系统设置在两轴转台侧面,卷绕气管的气管卷盘独立设置在移动车体上,气管分别与多个气垫模块及气囊式电驱动模块单独连接,气动控制箱/控制系统分别调节并控制气垫模块及气囊式电驱动模块中气囊的气压,气囊式电驱动模块下方设置有移动滚轮,气动控制箱/控制系统通过与电驱动模块电连接控制其下部移动滚轮的移动和转向。 An air cushion system applied to the precise positioning and installation of spacecraft of the present invention includes multiple air cushion modules, a pneumatic control box/control system (pneumatic control box and control system), a tracheal reel, and more than one airbag-type electric drive module , a plurality of air cushion modules are symmetrically arranged at the bottom of the two-axis turntable, the pneumatic control box/control system is arranged on the side of the two-axis turntable, the air pipe reel for winding the air pipe is independently arranged on the mobile vehicle body, and the air pipe is respectively connected with multiple air cushion modules and airbags The pneumatic control box/control system separately adjusts and controls the air pressure of the airbag in the air cushion module and the airbag-type electric drive module. There is a moving roller under the airbag-type electric drive module. The pneumatic control box/control system communicates with the electric drive module. The driving module is electrically connected to control the movement and turning of the moving rollers at its lower part. the
其中,气动控制箱/控制系统具有面板控制和/或手柄控制两种控制方式。 Among them, the pneumatic control box/control system has two control modes: panel control and/or handle control. the
其中,气垫模块通过滑插形式设置在两轴转台底部。 Among them, the air cushion module is arranged at the bottom of the two-axis turntable in the form of sliding insertion. the
其中,气垫模块通过气动控制箱/控制系统与气源连通。 Wherein, the air cushion module communicates with the air source through the pneumatic control box/control system. the
其中,气垫模块在气源供气后利用压缩空气与支承地面表面之间形成一层空气薄膜,依此托起两轴转台。 Among them, the air cushion module forms a layer of air film between the compressed air and the surface of the supporting ground after the air source is supplied, and supports the two-axis turntable accordingly. the
其中,气动控制箱/控制系统具有管路压力实施监控功能,对每个气管路具有单体控制调压能力。 Among them, the pneumatic control box/control system has the function of monitoring the pipeline pressure, and has the ability to control and adjust the pressure of each gas pipeline. the
本发明突破了传统的两轴转台只能采用轮系机构行走及转向的模式,首次在两轴转台上应用气垫系统,实现了两轴转台零半径转向及平面内多自由度平移功能,为复杂载荷装星及专业测试提供了基础支持,攻克了某天线地面试验及测试过程总装操作关键技术难点。 This invention breaks through the traditional two-axis turntable that can only use the wheel train mechanism to walk and turn, and applies the air cushion system on the two-axis turntable for the first time, realizing the zero-radius steering and multi-degree-of-freedom translation functions of the two-axis turntable, which is complex The payload installation and professional testing provided basic support, and overcome the key technical difficulties in the final assembly operation of a certain antenna ground test and test process. the
附图说明 Description of drawings
图1是本发明的应用于航天器精确定位安装的气垫系统示意图: Fig. 1 is the schematic diagram of the air cushion system applied to the precise positioning and installation of spacecraft of the present invention:
其中,1-气垫模块(多个)、2-气管卷盘、3-气动控制箱/控制系统、4-气囊式电驱动模块。 Among them, 1-air cushion module (multiple), 2-tracheal reel, 3-pneumatic control box/control system, 4-airbag electric drive module. the
具体实施方式 Detailed ways
以下介绍的是作为本发明所述内容的具体实施方式,下面通过具体实施方式 对本发明的所述内容作进一步的阐明。当然,描述下列具体实施方式只为示例本发明的不同方面的内容,而不应理解为限制本发明范围。 Introduced below is as the specific implementation of the content of the present invention, and the content of the present invention will be further clarified below by the specific implementation. Of course, the following specific embodiments are described only to illustrate different aspects of the present invention, and should not be construed as limiting the scope of the present invention. the
如图1所示,本发明的应用于航天器精确定位安装的气垫系统包括多个气垫模块1、气动控制箱/控制系统3、气管卷盘2、一个以上的气囊式电驱动模块4及控制系统。多个气垫模块1对称设置在两轴转台底部,气动控制箱/控制系统3设置在两轴转台侧面,卷绕气管的气管卷盘2独立设置在移动车体上,气管分别与多个气垫模块1及气囊式电驱动模块4单独连接,气动控制箱/控制系统3分别调节并控制气垫模块1及两个气囊式电驱动模块4中气囊的气压,电驱动模块4用于实现两轴转台气浮状态的行进、转向等功能,其点动精度可达到1mm;气囊式电驱动模块4下方设置有移动滚轮,气动控制箱/控制系统通过与电驱动模块4电连接控制其下部移动滚轮的移动和转向。
As shown in Figure 1, the air cushion system applied to the precise positioning and installation of spacecraft of the present invention includes a plurality of air cushion modules 1, a pneumatic control box/
在一实施方式中,气动控制箱/控制系统具有管路压力实施监控功能,对每个气管路具有单体控制调压能力且具有面板控制和/或手柄控制两种控制方式。 In one embodiment, the pneumatic control box/control system has the function of monitoring the pipeline pressure, has the ability to control and adjust the pressure of each gas pipeline, and has two control modes: panel control and/or handle control. the
在一实施方式中,气垫模块通过气动控制箱与气源连通,通过滑插形式安装于两轴转台底部,气源供气后利用压缩空气与支承地面表面之间形成一层空气薄膜,依此托起两轴转台。 In one embodiment, the air cushion module communicates with the air source through the pneumatic control box, and is installed on the bottom of the two-axis turntable by sliding. After the air source is supplied with air, a layer of air film is formed between the compressed air and the surface of the supporting ground. Hold up the two-axis turntable. the
具体来说,本发明的气垫系统中的4个气垫模块通过滑插形式安装于两轴转台底部,分体式的设计便于气垫模块的拆装及维护;电驱动模块安装于两轴转台底架上,其气管路与气垫模块气管路集成设计与两轴转台底部,避免对两轴转台行进、转向造成影响;气动控制箱与电控面板分布于两轴转台侧面,便于操作与设置;同时为便于实时控制两轴转台,气垫系统电控系统还配备了控制手柄。 Specifically, the four air cushion modules in the air cushion system of the present invention are installed on the bottom of the two-axis turntable in the form of sliding insertion, and the split design is convenient for the disassembly and maintenance of the air cushion modules; the electric drive module is installed on the bottom frame of the two-axis turntable , the integrated design of the air pipeline and the air pipeline of the air cushion module is integrated with the bottom of the two-axis turntable to avoid affecting the travel and steering of the two-axis turntable; the pneumatic control box and electric control panel are distributed on the side of the two-axis turntable, which is convenient for operation and setting; Real-time control of the two-axis turntable, the electric control system of the air cushion system is also equipped with a control handle. the
气垫系统结合产品总装、测试特点,气垫模块分布时兼顾了两轴转台空载及满载状态的质心偏心设计,避免充气过程出现失稳现象;为了实现两轴转台平面内多自由度平移需求,电驱动模块设计有快慢速行走及点动功能,兼顾转运与精确对 接功能;同时,气动控制箱、分支管路、电控面板分体式集成设计于两轴转台上,既避免了两轴转台使用过程干涉,又便于维护、更换。 The air cushion system combines the characteristics of product assembly and testing. The distribution of air cushion modules takes into account the eccentric design of the center of mass of the two-axis turntable under no-load and full-load conditions to avoid instability during the inflation process; The drive module is designed with fast and slow walking and inching functions, taking into account the functions of transfer and precise docking; at the same time, the pneumatic control box, branch pipelines, and electric control panel are integrated in a separate design on the two-axis turntable, which avoids the need for two-axis turntables It interferes with the use process and is convenient for maintenance and replacement. the
通过集成设计于两轴转台底部的气垫系统,可有效解决两轴转台狭小空间内小范围转向及平面多自由度平移及精确定位的难点,解决了总装操作的难题,从而可以顺利完成航天器日益多元化载荷舱复杂总装及测试工作。 Through the integrated design of the air cushion system at the bottom of the two-axis turntable, it can effectively solve the difficulties of small-scale steering, plane multi-degree-of-freedom translation and precise positioning in the narrow space of the two-axis turntable, and solve the difficult problem of assembly operation, so that the spacecraft can be successfully completed. Complicated final assembly and testing of multiple load compartments. the
尽管上文对本发明的具体实施方式进行了详细的描述和说明,但应该指明的是,我们可以对上述实施方式进行各种改变和修改,但这些都不脱离本发明的精神和所附的权利要求所记载的范围。 Although the specific embodiments of the present invention have been described and illustrated in detail above, it should be pointed out that we can make various changes and modifications to the above embodiments, but these do not depart from the spirit of the present invention and the appended rights. Request the range described. the
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Application publication date: 20140326 |