CN103657969B - Bumper Painting Shop hanger transfer - Google Patents
Bumper Painting Shop hanger transfer Download PDFInfo
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- CN103657969B CN103657969B CN201310658808.4A CN201310658808A CN103657969B CN 103657969 B CN103657969 B CN 103657969B CN 201310658808 A CN201310658808 A CN 201310658808A CN 103657969 B CN103657969 B CN 103657969B
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- central shaft
- rotation dish
- floating disc
- fixed disk
- rotary sleeve
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Abstract
Disclosure one bumper Painting Shop hanger transfer, including rotation dish, central shaft, fixed disk and driving device；Rotation dish is provided with hanger；Central shaft top carrying fixed disk, central shaft end is fixed on conveying carrier；It is provided with floating disc between fixed disk and rotation dish, between floating disc and fixed disk, is provided with multiple collision bead；Collision bead contacts with fixed disk, and carries floating disc；Carrying rotary sleeve on floating disc, rotary sleeve and rotation are tried to get to the heart of a matter to hold and are fixed；Central shaft traverse floating disc and rotary sleeve；Clutch shaft bearing it is provided with between rotary sleeve and central shaft；Driving device drives and rotates disc spins.This apparatus structure is simple, safe and reliable, have employed cylinder as driving element, convenient processing and manufacture, and cost is low, and installation and debugging are convenient, solves and turns to the problems such as apparatus structure is complicated, precision is low, reliability is low, steering angle is single in prior art.
Description
Technical field
The invention belongs to automobile and protect Painting Shop Automatic Conveying technical field, specifically the hanger autosteerer of a kind of Painting Shop.
Background technology
At bumper Painting Shop, bumper usually left and right places (product full-size is arranged) along conveying direction on conveying carrier hanger, covering, clean, the manual work such as spray paint or during robot manipulating task station, need bigger station spacing, to ensure working space, but drying, dodge the unartificial operating areas such as dry, levelling, storage, it is necessary to adopts less station spacing, shortening chamber body length, save space, saving cost.At present, owing to Drencher spray booth version limits, bumper can only be carried out monolateral spraying at a station, bilateral or the polygon spraying of bumper can not be realized at a station, thus need to increase extra station, carry out spraying operation, so add space and the cost of paint spray booth.Also some devices that hanger is turned to were occurred in that in recent years on car bumper production line, but the problem such as ubiquity structure is complicated, precision is low, reliability is low, steering angle is single.
Meanwhile, these hanger transfers generally adopt artificial mode that hanger is turned to, and not only efficiency is low, outside precision is difficult to ensure that, have been not suitable with Hyundai Motor industry high productive temp automated production requirement simultaneously.
Summary of the invention
The present invention is directed to the deficiency described in background technology, devise that a kind of mechanism is simple, turn to that precision is high, reliability is high, have the bumper Painting Shop hanger transfer of multiple steering angle, full automatic working, improve production efficiency, and simple in construction, cost are low, easily install and debugging.
The technical solution used in the present invention is: bumper Painting Shop hanger transfer, including rotation dish, central shaft, fixed disk and driving device；Described rotation dish is provided with hanger；The fixing described fixed disk of described central shaft top carrying, described central shaft end is fixed on conveying carrier；It is characterized in that: between fixed disk and rotation dish, be provided with floating disc, between described floating disc and fixed disk, be provided with multiple collision bead；Described collision bead contacts with described fixed disk, and carries described floating disc；Carrying rotary sleeve on described floating disc, described rotary sleeve and described rotation are tried to get to the heart of a matter to hold and are fixed；The described central shaft described floating disc of traverse and described rotary sleeve；It is provided with clutch shaft bearing between described rotary sleeve and central shaft；Described driving device drives described rotation disc spins.
So, by the rotation of rotation dish, it is possible to achieve 90 ° of hanger carrier, 180 °, 270 ° and 360 ° of rotations, thus realizing polygon spraying operation on a station, the effective space saved and cost；Meanwhile, utilize the pressure between collision bead and fixed disk, it may be achieved high-precision manipulation, and effectively prevent the unfavorable factor maloperation to rotation dish, thus the reliability turned to improved.
Preferably, described driving device includes horizontal drive mechanism, longitudinal driving mechanism and steering fork；The outfan of described horizontal drive mechanism is connected with longitudinal driving mechanism, the parallel conveying carrier traffic direction of the direction of motion of described longitudinal driving mechanism；The outfan of described longitudinal driving mechanism is connected with steering fork, the direction of motion vertical transport chassis traffic direction of described steering fork；Described steering fork can engage with described rotation dish.
It is further preferred that described horizontal drive mechanism includes trolley track, described trolley track sets dolly；Described dolly carries described longitudinal driving mechanism；Being additionally provided with Level Promoting cylinder on described trolley track, the outfan of Level Promoting cylinder is connected with described dolly.
Further preferred, described dolly includes car body, and described car body carries described longitudinal driving mechanism；Described car body is connected with road wheel；Along moving of car direction, described car body is respectively provided on two sides with directive wheel, described directive wheel and the gathering sill Structure deformation on trolley track.
It is further preferred that described longitudinal driving mechanism includes bracing frame；Support frame as described above is provided with guide plate, and described guide plate is positioned at the chute of support frame as described above, is slidably connected with support frame as described above；The glide direction vertical transport chassis traffic direction of described guide plate；Being additionally provided with propelled longitudinally cylinder on support frame as described above, the outfan of described propelled longitudinally cylinder is connected with described guide plate；Described guide plate external part is connected with described steering fork.
Preferably, described rotation dish is uniformly provided with pivoted arm；The top of described pivoted arm and bottom are equipped with guiding wheels；Described steering fork can engage with described guiding wheels.
Preferably, the opposite side of described driving device and parallel conveying carrier traffic direction are provided with detection travel switch.Described detection travel switch can contact with described directive wheel, so drives the anglec of rotation of rotation dish for controlling driving device.
Preferably, described steering fork leading section is horn mouth formula U-shaped structure, can entangle the guide roller on rotation dish, rotation dish both can have been promoted to rotate, it is also possible to easily depart from.
Preferably, being additionally provided with the second bearing between described rotary sleeve and described central shaft, described second loading ability of bearing is on central shaft, and carries described rotary sleeve.
Preferably, collision bead includes cylinder sleeve, is provided with steel ball and spring in described cylinder sleeve；Described cylinder sleeve one end is provided with and the arc surface of steel ball laminating, and the other end is provided with adjustment screw, and described adjustment screw is threadeded with described cylinder sleeve；Described spring is at described steel ball and regulates between screw；Described cylinder sleeve is connected with floating disc.Described arc surface both can ensure that steel ball rotated, and steel ball can be avoided again to come off from steel bushing middle-end simultaneously.By the degree of tightness of turning adjusting screw, it is possible to regulate the pretightning force of spring, such that it is able to regulate the contact force of steel ball and fixed disk, to reach to adjust the degree of flexibility that rotating mechanism rotates.
The invention has the beneficial effects as follows: this apparatus structure is simple, safe and reliable, it is possible to realize 90 °, 180 °, 270 ° and 360 ° of rotations；Meanwhile, have employed cylinder as driving element, convenient processing and manufacture, cost is low, and installation and debugging are convenient；So far, solve in prior art and turn to the problems such as apparatus structure is complicated, precision is low, reliability is low, steering angle is single.
Accompanying drawing explanation
Fig. 1 is the rotating part structural representation of the present invention
Fig. 2 is the collision bead structural representation of the present invention
Fig. 3 is the structural representation of driving device of the present invention
Fig. 4 is the schematic top plan view of the present invention
Fig. 5 is the left view schematic diagram of the present invention
Wherein, in Fig. 3, hanger is not shown
Detailed description of the invention
As it is shown in figure 1, bumper Painting Shop hanger transfer, including rotation dish 1, central shaft 2, fixed disk 3；Described rotation dish 1 is provided with hanger 4；The fixing described fixed disk 3 of described central shaft 2 top carrying；It is provided with floating disc 5 between fixed disk 3 and rotation dish 1, between described floating disc 5 and fixed disk 3, is provided with multiple collision bead 6；Described collision bead 6 contacts with described fixed disk 3, and carries described floating disc 5；Carrying rotary sleeve 7 on described floating disc 5, described rotary sleeve 7 is fixed with described rotation dish 1 bottom；The described central shaft 2 described floating disc 5 of traverse and described rotary sleeve 7；Clutch shaft bearing 8 and the second bearing 9 it is provided with between described rotary sleeve 7 and central shaft 2；Described clutch shaft bearing 8 adopts radial bearing, and is carried on described rotary sleeve 7；Described second bearing 9 adopts thrust bearing, and is carried on central shaft 2, and described second bearing 9 carries described rotary sleeve 7, to share the axial force that described collision bead 6 undertakes.Described rotation dish 1 is uniformly provided with pivoted arm 1.1；The top of described pivoted arm 1.1 and bottom are equipped with guiding wheels 1.2；Steering fork 11.3 can engage with described guiding wheels 1.2, and the line between described adjacent guiding wheels 1.2 is parallel or vertical with the traffic direction of conveying carrier 10.Because the second bearing 9 carries most axial force, collision bead 6 only needs bearing part axial force, and this part power can play the position-limiting action to rotation dish 1, thus prevent the rotation under the External Force Acting under the effect of self or except driving device 11 of rotation dish 1, so that precision is turned to be guaranteed.
As in figure 2 it is shown, the collision bead 6 of bumper Painting Shop hanger transfer includes cylinder sleeve 6.1, in described cylinder sleeve 6.1, it is provided with steel ball 6.2 and spring 6.3；Described cylinder sleeve 6.1 one end is provided with and the arc surface of steel ball 6.2 laminating, and the other end is provided with adjustment screw 6.4, and described adjustment screw 6.4 is threadeded with described cylinder sleeve 6.1；Described spring 6.3 is at described steel ball 6.2 and regulates between screw 6.4；Described cylinder sleeve 6.1 is connected with floating disc 5；Described arc surface both can ensure that steel ball 6.1 rotated, and steel ball 6.2 can be avoided again to come off from steel bushing 6.1 middle-end simultaneously.Degree of tightness by turning adjusting screw 6.4, it is possible to regulate the pretightning force of spring 6.3, such that it is able to regulate the contact force of steel ball 6.2 and fixed disk 6, to reach to adjust the degree of flexibility that rotating mechanism rotates.
Floating disc 5 is disc structure, and collision bead 6 is located on floating disc 5 with central shaft 2 for axis of symmetry.When floating disc 5 rotates around central shaft, by adjusting the collision bead 6 on floating disc 5, adjust the contact force of floating disc 5 and fixed disk 6, thus adjusting the degree of flexibility that rotating part rotates, to ensure that hanger rotating part will not rotate voluntarily under not having driving device to promote.
As it is shown on figure 3, the driving device 11 of bumper Painting Shop hanger transfer includes horizontal drive mechanism 11.1, longitudinal driving mechanism 11.2 and steering fork 11.3.
The outfan of described horizontal drive mechanism 11.1 is connected with longitudinal driving mechanism 11.2, drives described longitudinal driving mechanism 11.2 parallel conveying carrier 10 traffic direction to move back and forth；The outfan of described longitudinal driving mechanism 11.2 is connected with steering fork 11.3, drives described steering fork 11.3 vertical transport chassis 10 traffic direction to move back and forth；Described steering fork 11.3 can engage with described rotation dish 1.Horizontal drive mechanism 11.1 includes trolley track 11.11, and described trolley track 11.11 sets dolly 11.12；Described dolly 11.12 carries described longitudinal driving mechanism (11.2)；Being additionally provided with Level Promoting cylinder (11.13) on described trolley track (11.11), the outfan of Level Promoting cylinder (11.13) is connected with described dolly (11.12).Described dolly (11.12) includes car body (11.121), and described car body (11.121) carries described longitudinal driving mechanism (11.2)；Described car body (11.121) is connected with road wheel (11.122)；Along dolly (11.12) direction of motion, described car body (11.121) is respectively provided on two sides with directive wheel (11.123)；As shown in Figure 3, described directive wheel (11.123) and gathering sill (11.111) Structure deformation on trolley track (11.11), directive wheel 11.123 coordinates, with described trolley track 11.11, the stability that ensure that dolly 11.12 is walked.
Described longitudinal driving mechanism (11.2) includes bracing frame (11.21)；Support frame as described above (11.21) is provided with guide plate (11.22), and described guide plate (11.22) is positioned at the chute of support frame as described above (11.21), is slidably connected with support frame as described above (11.21)；Glide direction vertical transport chassis (10) traffic direction of described guide plate (11.22)；Being additionally provided with propelled longitudinally cylinder (11.23) on support frame as described above (11.21), the outfan of described propelled longitudinally cylinder (11.23) is connected with described guide plate (11.22)；Described guide plate (11.22) external part is connected with described steering fork (11.3).
As shown in Figure 4 and Figure 5, bumper Painting Shop hanger transfer, including rotation dish 1, central shaft 2, fixed disk 3 and driving device 11；Described rotation dish 1 is provided with hanger 4；The fixing described fixed disk 3 of described central shaft 2 top carrying, described central shaft 2 end is fixed on conveying carrier 10；It is provided with floating disc 5 between fixed disk 3 and rotation dish 1, between described floating disc 5 and fixed disk, is provided with multiple collision bead 6；Described collision bead 6 contacts with described fixed disk 3, and carries described floating disc 5；Carrying rotary sleeve 7 on described floating disc 5, described rotary sleeve 7 is fixed with described rotation dish 1 bottom；The described central shaft 2 described floating disc 5 of traverse and described rotary sleeve 7；Clutch shaft bearing 8 and the second bearing 9 it is provided with between described rotary sleeve 7 and central shaft 2；Described clutch shaft bearing 8 adopts radial bearing, and is carried on described rotary sleeve 7；Described second bearing 9 adopts thrust bearing, and is carried on central shaft 2, and described second bearing 9 carries described rotary sleeve 7, to share the axial force that described collision bead 6 undertakes.Described rotation dish 1 is uniformly provided with pivoted arm 1.1；The top of described pivoted arm 1.1 and bottom are equipped with guiding wheels 1.2；Steering fork 11.3 can engage with described guiding wheels 1.2, and the line between described adjacent guiding wheels 1.2 is parallel or vertical with the traffic direction of conveying carrier 10.The opposite side of described driving device 11 and parallel conveying carrier 10 traffic direction are provided with detection travel switch 12；Described detection travel switch 12 can contact with described directive wheel 1.2, so drives the anglec of rotation of rotation dish 1 for controlling driving device 11, and monitor hanger 4 and put in place the signals such as stopping.
Preferably, described rotation dish (1) is uniformly provided with pivoted arm (1.1)；The top of described pivoted arm (1.1) and bottom are equipped with guiding wheels (1.2)；Described steering fork (11.3) can engage with described guiding wheels (1.2).
Preferably, described steering fork 11.3 leading section is horn mouth formula U-shaped structure, can entangle the guide roller 1.2 on rotation dish 1, rotation dish 1 both can have been promoted to rotate, it is also possible to easily depart from.
The go to action process of bumper Painting Shop hanger transfer:
When needing bumper auto-steering station with the conveying carrier arrival of bumper, the upper roller detection trigger travel switch of the orienting roll wheels on rotation dish, conveying carrier can be stopped (now chassis is in stationary state under the effect of stopper and backstopping device) by the stopper of chassis, now horizontal air cylinder drive moves horizontally dolly and moves to location A (steering fork is in contraction state), the stopping of chassis stopper puts in place after signal sends, steering fork extension under the driving of longitudinal cylinder, entangle the lower rollers of orienting roll wheels on rotation dish, after longitudinal cylinder stretches out and puts in place, horizontal air cylinder drive moves horizontally dolly and moves to the left, now rotation dish can rotate counterclockwise around central shaft under the drive of steering fork, horizontal air cylinder extend out to B location to be stopped, then after longitudinal cylinder retraction puts in place, horizontal air cylinder drive moves horizontally dolly and bounces back to location A, resume waiting for next workpiece must arrive.
So far, rotation driven by rotary disc hanger is automatically performed 90 degree and turns to.After having turned to, chassis stopper is opened, and carrier chain drives conveying carrier automatically to run to next station.
If having needed 180 degree to turn to, hanger autosteerer only need to be repeated once above-mentioned action, just can complete 180 degree of bumper and turn to, by that analogy, can successfully realize 270 degree of bumper, 360 degree and turn to.
After bumper coating pipeline is provided with this device, the multi-angle auto-steering of bumper hanger can be fully achieved, meet saving space, bumper coating workshop, save the technological requirement such as energy consumption, convenient working, and whole process can realize automatization, without manual operation, improve production efficiency.
Claims (10)
1. bumper Painting Shop hanger transfer, including rotation dish (1), central shaft (2), fixed disk (3) and driving device (11)；Described rotation dish (1) is provided with hanger (4)；The fixing described fixed disk (3) of described central shaft (2) top carrying, described central shaft (2) end is fixed on conveying carrier (10)；It is characterized in that: be provided with floating disc (5) between fixed disk (3) and rotation dish (1), between described floating disc (5) and fixed disk (3), be provided with multiple collision bead (6)；Described collision bead (6) contacts with described fixed disk (3), and carries described floating disc (5)；Carrying rotary sleeve (7) on described floating disc (5), described rotary sleeve (7) and described rotation dish (1) bottom are fixed；Described central shaft (2) the described floating disc of traverse (5) and described rotary sleeve (7)；Clutch shaft bearing (8) it is provided with between described rotary sleeve (7) and central shaft (2)；Described driving device (11) drives described rotation dish (1) to rotate.
2. bumper Painting Shop hanger transfer according to claim 1, it is characterised in that: described driving device (11) includes horizontal drive mechanism (11.1), longitudinal driving mechanism (11.2) and steering fork (11.3)；The outfan of described horizontal drive mechanism (11.1) is connected with longitudinal driving mechanism (11.2), the direction of motion parallel conveying carrier (10) traffic direction of described longitudinal driving mechanism (11.2)；The outfan of described longitudinal driving mechanism (11.2) is connected with steering fork (11.3), direction of motion vertical transport chassis (10) traffic direction of described steering fork (11.3)；Described steering fork (11.3) can engage with described rotation dish (1).
3. bumper Painting Shop hanger transfer according to claim 2, it is characterized in that: described horizontal drive mechanism (11.1) includes trolley track (11.11), and described trolley track (11.11) sets dolly (11.12)；Described dolly (11.12) carries described longitudinal driving mechanism (11.2)；Being additionally provided with Level Promoting cylinder (11.13) on described trolley track (11.11), the outfan of Level Promoting cylinder (11.13) is connected with described dolly (11.12).
4. bumper Painting Shop hanger transfer according to claim 3, it is characterized in that: described dolly (11.12) includes car body (11.121), and described car body (11.121) carries described longitudinal driving mechanism (11.2)；Described car body (11.121) is connected with road wheel (11.122)；Along dolly (11.12) direction of motion, described car body (11.121) is respectively provided on two sides with directive wheel (11.123), described directive wheel (11.123) and gathering sill (11.111) Structure deformation on trolley track (11.11).
5. bumper Painting Shop hanger transfer according to claim 2, it is characterised in that: described longitudinal driving mechanism (11.2) includes bracing frame (11.21)；Support frame as described above (11.21) is provided with guide plate (11.22), and described guide plate (11.22) is positioned at the chute of support frame as described above (11.21), is slidably connected with support frame as described above (11.21)；Glide direction vertical transport chassis (10) traffic direction of described guide plate (11.22)；Being additionally provided with propelled longitudinally cylinder (11.23) on support frame as described above (11.21), the outfan of described propelled longitudinally cylinder (11.23) is connected with described guide plate (11.22)；Described guide plate (11.22) external part is connected with described steering fork (11.3).
6. bumper Painting Shop hanger transfer according to claim 2, it is characterised in that: described rotation dish (1) is uniformly provided with pivoted arm (1.1)；The top of described pivoted arm (1.1) and bottom are equipped with guiding wheels (1.2)；Described steering fork (11.3) can engage with described guiding wheels (1.2).
7. bumper Painting Shop hanger transfer according to claim 1, it is characterised in that: the opposite side of described driving device (11) and parallel conveying carrier (10) traffic direction are provided with detection travel switch (12).
8. bumper Painting Shop hanger transfer according to claim 2, it is characterised in that: described steering fork (11.3) leading section is horn mouth formula U-shaped structure.
9. according to described bumper Painting Shop hanger transfer arbitrary in claim 1, it is characterized in that: between described rotary sleeve (7) and described central shaft (2), be additionally provided with the second bearing (9), described second bearing (9) is carried on central shaft (2), and carries described rotary sleeve (7).
10. bumper Painting Shop hanger transfer according to claim 1, it is characterized in that: collision bead (6) includes cylinder sleeve (6.1), in described cylinder sleeve (6.1), be provided with steel ball (6.2) and spring (6.3)；Described cylinder sleeve (6.1) one end is provided with the arc surface fitted with steel ball (6.2), and the other end is provided with adjustment screw (6.4), and described adjustment screw (6.4) threadeds with described cylinder sleeve (6.1)；Described cylinder sleeve (6.1) is connected with floating disc (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310658808.4A CN103657969B (en) | 2013-12-06 | 2013-12-06 | Bumper Painting Shop hanger transfer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310658808.4A CN103657969B (en) | 2013-12-06 | 2013-12-06 | Bumper Painting Shop hanger transfer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103657969A CN103657969A (en) | 2014-03-26 |
| CN103657969B true CN103657969B (en) | 2016-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310658808.4A Active CN103657969B (en) | 2013-12-06 | 2013-12-06 | Bumper Painting Shop hanger transfer |
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| CN (1) | CN103657969B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104353573A (en) * | 2014-10-28 | 2015-02-18 | 重庆市永宏陈记实业有限公司 | Combined motion type automobile bumper spraying tool |
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| CN2538436Y (en) * | 2002-04-27 | 2003-03-05 | 成兆伟 | Conveying mechanism of full-automatic spraying machine |
| DE102010047496A1 (en) * | 2010-10-06 | 2012-04-12 | Von Ardenne Anlagentechnik Gmbh | Rotary table device for evacuated process chamber for hard coating of substrates of e.g. drill bit, has substrate holder and internal gear respectively rotating around axes during fixed holding and/or rotational movement of table |
| CN202683390U (en) * | 2012-06-12 | 2013-01-23 | 贵州长征中压开关设备有限公司 | Rotary spraying device |
| CN203061344U (en) * | 2012-12-07 | 2013-07-17 | 浙江昌丽家居有限公司 | Paint spraying rotation support |
| CN203695347U (en) * | 2013-12-06 | 2014-07-09 | 东风设计研究院有限公司 | Hanger steering device in automobile bumper coating workshop |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009274000A (en) * | 2008-05-14 | 2009-11-26 | Olympus Corp | Rotation coater and rotation coating method |
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2013
- 2013-12-06 CN CN201310658808.4A patent/CN103657969B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2538436Y (en) * | 2002-04-27 | 2003-03-05 | 成兆伟 | Conveying mechanism of full-automatic spraying machine |
| DE102010047496A1 (en) * | 2010-10-06 | 2012-04-12 | Von Ardenne Anlagentechnik Gmbh | Rotary table device for evacuated process chamber for hard coating of substrates of e.g. drill bit, has substrate holder and internal gear respectively rotating around axes during fixed holding and/or rotational movement of table |
| CN202683390U (en) * | 2012-06-12 | 2013-01-23 | 贵州长征中压开关设备有限公司 | Rotary spraying device |
| CN203061344U (en) * | 2012-12-07 | 2013-07-17 | 浙江昌丽家居有限公司 | Paint spraying rotation support |
| CN203695347U (en) * | 2013-12-06 | 2014-07-09 | 东风设计研究院有限公司 | Hanger steering device in automobile bumper coating workshop |
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| CN103657969A (en) | 2014-03-26 |
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