CN103652634B - A kind of full cereal high microsteping cornflakes and preparation method thereof - Google Patents
A kind of full cereal high microsteping cornflakes and preparation method thereof Download PDFInfo
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/20—Reducing nutritive value; Dietetic products with reduced nutritive value
- A23L33/21—Addition of substantially indigestible substances, e.g. dietary fibres
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
- A23L7/135—Individual or non-extruded flakes, granules or shapes having similar size, e.g. breakfast cereals
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses a kind of full cereal high microsteping cornflakes, comprise corn, rice, brown rice, oat, black rice, rye, the seed of Job's tears and millet, interpolation dietary fiber, malt extract, sucrose, salt raw material are made.Preferred percentage by weight: corn flour 30-80 part; Millet 0-10 part; Brown rice 0-10 part; Oat 0-10 part; Seed of Job's tears 0-10 part; Sucrose 1-10 part; Dietary fiber 2-8 part; Salt 0.1-1 part; Malt extract 0.5-5 part; Rice 0-10 part; Black rice 0-10 part; Rye 0-10 part.Preparation method is according to the following steps: pulverized respectively by cereal materials, sieve, and weighs and mix and blend by formula, squeezing, maturing, and dry, compressing tablet, bakes, and composes taste and cooling.This product is nutritious, crispy savoury, be easy to digest and assimilate and instant, and both can make the instant staple food of breakfast, can make daily leisure food again, be desirable healthy instant food.
Description
Technical field
The present invention relates to food processing technology field, particularly relate to a kind of full cereal high microsteping cornflakes and preparation method thereof.
Background technology
Whole grain food is defined as by US corn chemist association: complete, pulverize, the caryopsis of broken or compressing tablet, basic composition comprises starchy endosperm, plumule and wheat bran, and the relative scale of each part is the same with complete caryopsis.Whole grain food is rich in the Phytochemistry elements such as dietary fiber, vitamin, mineral element and phenolic compound, carotenoid, lignan, beta glucan, resistant starch, phytosterol and phytic acid due to full cereal, have certain health care.Coarse cereals are generally acknowledged pollution-free natural pollution-free foods, have special food treatment of food therapy effect, in modern safety health food, have critical role, and most of coarse cereals are all good whole grain food raw materials.Developed country started to conduct in-depth research the nutrition of full cereal and health in the eighties in 20th century.A large amount of epidemic research finds, the consumption increasing full cereal can help the generation avoiding cancer, angiocardiopathy, type ii diabetes and obesity, reduces the incidence of coronary heart disease simultaneously, eats the generation that whole grain food also greatly can control latent disease.Whole grain food greatly can increase dietary fiber, adds satiety, extends the time of feed after controlling blood sugar, particularly food and drink.Stop menstrual woman and also can improve its health status.Part a middle-aged person, if the enough more whole-wheat foods of energy, can lose weight.If one day enough three whole grain food of energy, greatly can reduce incidence of obesity.
With the development that becomes more meticulous of grain processing.Cereal has been sloughed after plumule and wheat bran through fine finishining, although mouthfeel is improved greatly, in refinement, asks in white process, causes the loss of vitamin a large amount of in cereal, cellulose, mineral matter and Phytochemistry element.This is also cause compatriots' Macronutrient superfluous, and the major reason of micronutrient wretched insufficiency.At present, market there is the full cereals of single variety, as wholewheat flour, whole-wheat bread, Graham cracker, but mix multiple full cereal leisure food or breakfast cereal also fewer.
China just begins one's study the early 1980s food extrusion technology, and at present, China uses extrusion technique production breakfast cereal and leisure food to say also to be in the infancy.Full cereal high microsteping cornflakes are based on the breakfast and the leisure food nutrition problem that solve people.Full cereal high microsteping corn nourishment sheet for primary raw material with coarse cereals such as corn, millet, oat, brown rice, the seeds of Job's tears, adds dietary fiber, processes through extrusion cooking non-immediate bulking process.While raw material comprises the five cereals nutrients such as corn, oat, millet, the seed of Job's tears and rice, further optimization and upgrading is whole grain food, is the fabulous source of dietary fiber, vitamin, mineral matter.Full cereal high microsteping cornflakes have the effects such as pre-anti-cancer, angiocardiopathy, type ii diabetes and obesity, and crispy savoury, be easy to digest and assimilate, instant, both can when breakfast as instant staple food, can be used as again daily leisure food, it has adapted to modern to the consumption requirement of flavour of food products variation, instant and trend, its market prospects are very wide, are the healthy instant food that people are desirable.
Traditional pressed disc method not only consume energy higher, process time is longer, causes the increase of production cost, and the nutrient component damages of the food produced is larger.By contrast, extrude pressed disc method and there is more advantage, the operating space etc. that namely energy consumption consumption is lower, nutrient component damages is low, processing cost is low, less.The method wherein extruding compressing tablet processing puffed leisure food and instant breakfast cereals comprises: the expanded method of extrusion cooking non-immediate and direct extrusion method.Full cereal high microsteping cornflakes adopt advanced extrusion cooking non-immediate bulking process processing.In the production of the instant breakfast cereal of the expanded method of extrusion cooking non-immediate, the boiling of raw raw material is shaping to be carried out in extruder.Afterwards, digested shaping raw material is impacted the baking of stove individual layer through compressing tablet, drying, high velocity, hot air, makes material evenly expanded.The expanded method of extrusion cooking non-immediate is compared with direct extrusion method, has good puffed degree, crispy savoury, is easy to digest and assimilate, and can keep certain fragility in milk, soymilk or fruit juice.Full cereal high microsteping cornflakes are nutritious, crispy savoury and being easy to is digested and assimilated, instant, and both when breakfast as staple food, can be used as again daily leisure food, be the healthy instant food that people are desirable.This production technology has that process time is short, nutrient component damages is low, non-fried, without sewage discharge, and energy consumption is low, occupy the features such as space is little, process flexibility is large, processing cost is low, and achieves serialization, mechanization production.
At present, have no with corn, rice, brown rice, oat, black rice, rye, the seed of Job's tears, millet, sucrose, malt extract, dietary fiber, salt etc. for raw material, adopt extrusion cooking non-immediate bulking process to process the patent of full cereal high microsteping cornflakes.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of full cereal high microsteping cornflakes, this product is nutritious, crispy savoury and being easy to is digested and assimilated, instant, both when breakfast as instant staple food, can be used as again daily leisure food, be the healthy instant food that people are desirable.Present invention also offers a kind of preparation method of full cereal high microsteping cornflakes simultaneously.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of full cereal high microsteping cornflakes, comprise corn, rice, brown rice, oat, black rice, rye, the seed of Job's tears, millet, described various raw material is any combination and arbitrary proportion, and interpolation dietary fiber, malt extract, sucrose, salt raw material are made.
Preferably, be made up of the raw material of following parts by weight:
For solving the problems of the technologies described above, another technical scheme of the present invention is: a kind of preparation method of full cereal high microsteping cornflakes, comprise the following steps: the cereal materials described in above-mentioned any one is carried out respectively pulverize, sieve, weigh and mix and blend by formula, squeezing, maturing, dry, compressing tablet, bake, compose the step of taste and cooling.
Further, raw material pulverising step comprises: corn, rice, brown rice, oat, black rice, rye, the seed of Job's tears, millet, dietary fibre materials are pulverized respectively, more than fineness degree to 60 order.
Further, blend step comprises: weighed by formula by various raw material and mix;
Further, squeezing, maturing step comprises: add the raw material quantitative after mixing to twin (double) screw extruder, is 15-35% at extruder feed end amount of water; The operating temperature range of a twin (double) screw extruder cavity is between 50-170 DEG C, and screw speed scope is at 100-350r/min, and cutting machine rotating speed is between 500-3000r/min, and the temperature of twin (double) screw extruder cutting die head is 75 DEG C ~ 90 DEG C.Material acts on slaking, restructuring through the high temperature, extruding, shearing etc. of twin (double) screw extruder, and make material be in complete curing state, cut off shaping at extruder discharge end by cutter, semi-finished product present closely knit, transparent ball or column.
Further, drying steps comprises: at 55 DEG C ~ 75 DEG C to high temperature extrusion maturation stage in the slaking semi-finished product that obtain carry out drying, until the moisture weight degree in slaking semi-finished product is 15 ~ 20%:
Further, tableting step comprises: controlled to add in tablet press machine at 15 ~ 20% particles by moisture weight degree to carry out compressing tablet, material the is pressed into thin slice that thickness is 0.2 ~ 0.6mm of the gap between adjustment pressure roller;
Further, drying steps comprises: at 50 DEG C ~ 100 DEG C, carry out drying to the thin slice that tableting step obtains, until the moisture weight degree in thin slice is 10 ~ 15%;
Further, baking step comprises: the thin slice of drying is carried out fast roast at 140 DEG C ~ 240 DEG C, and moisture content of finished products weight percent content is 2 ~ 6%.High temperature fast roast makes puffed chip, has alveolate texture meticulous uniformly, product crispy savoury and be easy to digest and assimilate.
Semi-finished product after curing are carried out tax taste, and full cereal high microsteping cornflakes spraying flavoring gives product special fragrance by the general drum-type flush coater that adopts.Then product carries out nature cooling, and when the temperature near room temperature of product, packaging carries out sealing preservation rapidly, gets damp to prevent product from again absorbing the moisture in air.
Apply technical scheme of the present invention, adopt corn, rice, brown rice, oat, black rice, rye, the seed of Job's tears, millet; Described various raw material is any combination and arbitrary proportion; Interpolation dietary fiber, malt extract, sucrose, salt raw material are made.Preferred with 30-80 part corn; 1-10 part sucrose; 0-10 part millet; 0-10 part brown rice; 0-10 part oat; 0-10 part seed of Job's tears; 2-8 part dietary fiber; 0.1-1 part salt; 0.5-5 part malt extract; 0-10 part rice; 0-10 part black rice; Full cereal high microsteping cornflakes prepared by 0-10 part rye raw material have the effects such as pre-anti-cancer, angiocardiopathy, type ii diabetes and obesity, and crispy savoury and being easy to is digested and assimilated, instant, both can when breakfast as instant staple food, can be used as again daily leisure food, it has adapted to modern to the consumption requirement of flavour of food products variation, instant and trend, its market prospects are very wide, are the healthy instant food that people are desirable.
Detailed description of the invention
Beneficial effect of the present invention is further illustrated below in conjunction with specific embodiment.
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.The present invention is described in detail below in conjunction with embodiment.
Embodiment 1-25
The proportioning of table 1 raw material
Unit: part
Deliver in solid feeder with the speed of 100kg/h after the 25kg raw material of assembly ratio each in table 1 is mixed respectively through mixer.Then deliver in twin-screw extruder, each warm area temperature is adjusted to I district temperature 60 C respectively, II district temperature 120 DEG C, III district temperature 130 DEG C, IV district temperature 80 DEG C, V district temperature 75 DEG C, take screw speed as 220r/min, amount of water is 20%, and rate of feeding is 100kg/h.Die head temperature is 88 DEG C, and cutting revolution is 1400r/min, is cut by the semi-finished product extruded, after cutting, spherical semi-finished product are delivered to fluidized bed drying, then in tablet press machine, carry out compressing tablet, be delivered to band drier and carry out drying, finally bake in baking oven, pack after cooling.
Table 2 product sensory index
Organoleptic indicator's table of the full cereal high microsteping cornflakes as can be seen from table 2, the sensory evaluation preparing full cereal high microsteping cornflakes in embodiments of the invention is good.Especially the full cereal high microsteping cornflakes sugariness of preparation in embodiment 19 and 24 is suitable, and saline taste is suitable, and have wheat fragrance, mouthfeel is crisp, porous organization, even structure, and surface is brighter, bubble-free.The difference of these two groups of cornflakes is: in embodiment 19, the full cereal high microsteping cornflakes color and luster of preparation is light yellow, and in embodiment 24, the full cereal high microsteping cornflakes of preparation are black.The full cereal high microsteping cornflakes that this group optimum combination of embodiment 19 obtains are carried out the mensuration of nutritional labeling, result is as shown in table 3.
Table 3 product nutritional labeling index
| Nutritional labeling | Content | Nutritional labeling | Content |
| Dietary fiber | 2.50g／100g | Calcium | 13.96mg／100g |
| VB1 | 0.062mg／100g | Iron | 2.41mg／100g |
| VB2 | 0.020mg／100g | Zinc | 8.2mg／kg |
| VE | 0.345mg／100g |
The full cereal high microsteping cornflakes tool adopting method of the present invention to prepare has the following advantages:
1. the dietary fiber that contains of full cereal high microsteping corn nourishment sheet and multivitamin and mineral matter are all higher than conventional corn sheet, and consumer eats full cereal high microsteping corn nourishment sheet therefrom can obtain multi-nutrition.Full cereal high microsteping corn nourishment sheet has good puffed degree, crispy savoury and being easy to is digested and assimilated, instant.And certain fragility, crisp can be kept in milk, soymilk or fruit juice, both when breakfast as staple food, can be used as again daily leisure food, be the healthy instant food that people are desirable.And heat food breakfast cereal (as sowens, quicker oats congee etc.) needs to hot plate or add boiling water (instant heating food) before consumption, edible inconvenient, and without crispness.
2, full cereal high microsteping corn nourishment sheet breakfast cereal and leisure food adopt advanced squeezing, maturing to bake and bank up with earth bulking process processing.Adopt twin (double) screw extruder boiling slaking material, be pressed into thin slice through two roller tablet press, heated-air drying, high velocity, hot air impact the baking of stove individual layer, make material evenly expanded.In the production of the instant breakfast cereal of the expanded method of non-immediate, the boiling of raw raw material is shaping to be carried out in extruder.Afterwards, digested shaping raw material is had through compressing tablet, drying, baking this production technology expanded process time is short, nutrient component damages is low, non-fried, without sewage discharge, energy consumption is low, occupy the features such as space is little, process flexibility is large, processing cost is low, and achieves serialization, mechanization production.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (1)
1. a preparation method for full cereal high microsteping cornflakes, is characterized in that being carried out successively by raw material pulverizing, sieving, by formula mix and blend, and squeezing, maturing, dry, compressing tablet, bakes, and composes the step of taste and cooling; Described step comprises:
(1) raw material is pulverized: corn, rice, brown rice, oat, black rice, rye, the seed of Job's tears, millet, dietary fibre materials are pulverized respectively, more than fineness degree to 60 order;
(2) mix: various raw material is mixed by formula;
(3) squeezing, maturing: add the raw material quantitative after mixing to twin (double) screw extruder is 15-35% at extruder feed end amount of water; The operating temperature range of a twin (double) screw extruder cavity is between 50-170 DEG C, and screw speed scope is at 100-350r/min, and cutting machine rotating speed is between 500-3000r/min, and the temperature of twin (double) screw extruder cutting die head is 75 DEG C ~ 90 DEG C; Material is through the high temperature of twin (double) screw extruder, extruding, shear action slaking, restructuring, and make material be in complete curing state, cut off shaping at extruder discharge end by cutter, semi-finished product present closely knit, transparent ball or column;
(4) dry: at 55 DEG C ~ 75 DEG C to high temperature extrusion maturation stage in the slaking semi-finished product that obtain carry out drying, until the moisture weight degree in slaking semi-finished product is 15 ~ 20%;
(5) compressing tablet: moisture weight degree is controlled to add in tablet press machine at 15 ~ 20% particles carry out compressing tablet, material the is pressed into thin slice that thickness is 0.2 ~ 0.6mm of the gap between adjustment pressure roller;
(6) dry: at 50 DEG C ~ 100 DEG C, drying to be carried out to the thin slice that tableting step obtains, until the moisture weight degree in thin slice is 10 ~ 15%;
(7) cure: the thin slice of drying is carried out fast roast at 140 DEG C ~ 240 DEG C, moisture content of finished products weight percent content is 2 ~ 6%; High temperature fast roast makes puffed chip, has alveolate texture meticulous uniformly, product crispy savoury and be easy to digest and assimilate;
Described raw material packet is containing corn, brown rice, oat, rice, black rice, rye, the seed of Job's tears and millet, and also comprise dietary fiber, malt extract, sucrose, salt, the scope of its various composition is:
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Effective date of registration: 20190729 Address after: No. 01, 01 Floor, Unit 00, Shuguang Village, Jianhua District, Qiqihar City, Heilongjiang Province, 161000 Patentee after: Heilongjiang Kangliang Functional Food Technology Development Co.,Ltd. Address before: No. 1 Tongyuan Road, Jianhua District, Qiqihar City, Heilongjiang Province, 161000 Patentee before: QIQIHAR REAL SALUTARY FOOD CO.,LTD. |
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