CN103647028B - Array base palte and preparation method thereof, display device - Google Patents

Array base palte and preparation method thereof, display device Download PDF

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Publication number
CN103647028B
CN103647028B CN201310706776.0A CN201310706776A CN103647028B CN 103647028 B CN103647028 B CN 103647028B CN 201310706776 A CN201310706776 A CN 201310706776A CN 103647028 B CN103647028 B CN 103647028B
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layer
anode
grid
active layer
drain electrode
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CN103647028A (en
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宋泳锡
刘圣烈
崔承镇
金熙哲
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BOE Technology Group Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66969Multistep manufacturing processes of devices having semiconductor bodies not comprising group 14 or group 13/15 materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/7869Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising an oxide semiconductor material, e.g. zinc oxide, copper aluminium oxide, cadmium stannate
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/1201Manufacture or treatment

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Electroluminescent Light Sources (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

The invention discloses a kind of array substrate manufacturing method, comprising: on substrate, form the figure including data wire, source electrode and drain electrode;Form the figure including active layer;Form the figure including gate insulation layer, and expose the region that described drain electrode is connected with anode to be formed;Form the figure including grid line, grid and anode;Form the figure including pixel defining layer, organic material layer and transparent cathode.Also disclose a kind of array base palte and display device.The method of the present invention decreases the number of times of mask, thus saves fabrication processing and cost of manufacture.

Description

Array base palte and preparation method thereof, display device
Technical field
The present invention relates to Display Technique field, particularly to a kind of array base palte and preparation method thereof, display device.
Background technology
The AMOLED display device of traditional top emitting is as shown in Figure 1, comprising: form first grid on substrate 1 the 2nd, Second grid 2 ' and grid line (not shown), be formed at the gate insulation layer 3 on first grid the 2nd, second grid 2 ' and grid line, The first active layer 4 and the second active layer 4 ' being formed on gate insulation layer 3, is formed at the first active layer 4 and the second active layer 4 ' On etching barrier layer 5, the first source-drain layer 6(being formed on etching barrier layer 5 include the first source electrode and first drain electrode) and Second source-drain layer 6 ' (include the second source electrode and second drain electrode), be formed on the first source-drain layer 6 and the second source-drain layer 6 ' is blunt Change layer 7.Wherein, first grid the 2nd, gate insulation layer the 3rd, the first active layer the 4th, etching barrier layer 5 and the first source-drain layer 6 formation switch are thin Film transistor (switch TFT), second grid 2 ', gate insulation layer the 3rd, the second active layer 4 ', etching barrier layer 5 and the second source-drain layer 6 ' Formed and drive thin film transistor (TFT) (driving TFT).
Passivation layer 7 is formed on the first source-drain layer 6 and the second source-drain layer 6 ', it is also formed with for anode 8(impermeable Bright) connect the via of the second source-drain layer 6 ', anode 8 is formed on passivation layer 7.It is also formed with pixel defining layer 11 on anode 8 And organic luminous layer 9, form transparent cathode 10 on organic luminous layer 9.
Wherein, active layer is typically oxide semiconductor material, and the TFT i.e. being formed is OxideTFT, therefore also needs to volume One layer of outer etching barrier layer 5 in case when etching source-drain layer oxide semiconductor material be damaged, affect the performance of TFT. Therefore, make above-mentioned AMOLED display device and typically require 7 masking process (mask) formation (mistakes on grid, gate insulation layer Hole, active layer, the via on etching barrier layer, source-drain layer, the via on passivation layer, each mask of pixel defining layer), technique Complexity, cost is high.
Content of the invention
(1) to solve the technical problem that
The technical problem to be solved in the present invention is: how to reduce manufacture craft and the cost of display device.
(2) technical scheme
For solving above-mentioned technical problem, the invention provides a kind of array substrate manufacturing method, comprising:
Substrate forms the figure including data wire, source electrode and drain electrode;
Form the figure including active layer;
Form the figure including gate insulation layer, and expose the region that described drain electrode is connected with anode to be formed;
Form the figure including grid line, grid and anode;
Form the figure including pixel defining layer, organic material layer and transparent cathode.
Wherein, the step of the figure that described formation includes active layer specifically includes:
The substrate being formed with data wire, source electrode and drain electrode forms photoresist;
It is exposed development to described photoresist, remove the photoresist of the graphics field of corresponding described active layer;
Sequentially forming active layer material film, in the graphics field of corresponding described active layer, active layer material film connects Described source electrode and drain electrode;
Peel off remaining photoresist and the active layer material film being formed on described residue photoresist, have described in being formed The figure of active layer.
Wherein, described active layer material film is oxide semiconductor thin-film.
Wherein, described formation includes that the step of the figure of grid line, grid and anode specifically includes:
The substrate be formed with gate insulation layer forms gate electrode material film;
Formed the figure including grid line, grid and anode by patterning processes, described anode connects described drain electrode.
Wherein, the thickness of described gate electrode material film is:
Wherein, grid material is the metallic compound of metal or the conduction with light-reflecting property.
Wherein, the described metal with light-reflecting property includes: Ag, Au, Al, Ti or Cr;The metallic compound of described conduction Including: AlX, MoX or CuX.
Present invention also offers a kind of array base palte, including the grid line being formed on substrate and data wire, and by described Multiple pixel cells that grid line and data wire limit, each described pixel cell is divided into TFT regions and luminous zone Territory;
Described TFT regions is formed with at least one thin film transistor (TFT), and described thin film transistor (TFT) includes sequentially forming Source-drain electrode layer on described substrate, active layer, gate insulation layer and grid;
Surface at described light-emitting zone is formed with anode, and described anode connects the drain electrode of described source-drain electrode layer, Described anode and grid are identical material and are formed in one-time process, are sequentially formed with organic luminous layer and the moon above anode Pole, and organic luminous layer and the negative electrode of described anode and anode corresponding region be collectively forming Organic Light Emitting Diode;
It is also formed with pixel defining layer on described thin film transistor (TFT).
Wherein, described organic luminous layer and negative electrode cover whole substrate regions, and it is brilliant that described pixel defining layer is formed at film Between body pipe and described organic luminous layer.
Wherein, described pixel defining layer also covers described grid line and data wire corresponding region.
Wherein, the material of described grid and anode is the metallic compound of metal or the conduction with light-reflecting property.
Wherein, the described metal with light-reflecting property includes: Ag, Au, Al, Ti or Cr;The metallic compound of described conduction Including: AlX, MoX or CuX.
Wherein, the thickness of described grid and anode is:
Present invention also offers a kind of display device, including the array base palte described in any of the above-described item.
(3) beneficial effect
The preparation method using the array base palte of the present invention decreases the number of times of mask, thus saves fabrication processing And cost of manufacture.
Brief description
The array base-plate structure schematic diagram of the OLED display of the existing top emitting of Fig. 1;
Fig. 2 be the present invention array substrate manufacturing method on substrate formed source-drain electrode layer structural representation;
Fig. 3 is the structural representation forming photoetching offset plate figure on the basis of Fig. 2;
Fig. 4 is the structural representation being formed with active layer and etching barrier layer materials film on the basis of Fig. 3;
Fig. 5 is the structural representation being formed with active layer and etch stopper layer pattern on the basis of Fig. 4;
Fig. 6 is the structural representation forming gate insulation layer on the basis of Fig. 5;
Fig. 7 is the structural representation forming via on the basis of Fig. 6 on gate insulation layer;
Fig. 8 is the structural representation forming gate electrode material film on the basis of Fig. 7;
Fig. 9 is the structural representation forming grid and anode on the basis of Fig. 8;
Figure 10 is the structural representation forming pixel defining layer on the basis of Fig. 9;
Figure 11 is the structural representation of the array base palte that the method for the present invention ultimately forms.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the detailed description of the invention of the present invention is described in further detail.Hereinafter implement Example is used for illustrating the present invention, but is not limited to the scope of the present invention.
The array substrate manufacturing method of the embodiment of the present invention comprises the steps:
Step one, at substrate 101(transparency carrier, such as glass substrate or quartz base plate) above form data wire, source-drain electrode The figure of layer.This step can be specifically on the substrate 101 formed (can be sputtering, evaporation or chemical gaseous phase deposition CVD side Formula is formed) source and drain metallic film, then (generally include photoresist coating, exposure, development, etching, photoresist by patterning processes The techniques such as stripping) form source electrode 102a and the figure of drain electrode 102b, as shown in Figure 2.
Step 2, is formed with the figure of active layer on the substrate of Fig. 1.Specifically include:
The substrate 101 of Fig. 1 applies photoresist, as it is shown on figure 3, be exposed development to photoresist, removes active layer With the photoresist of etch stopper layer region A, remain photoresist 103.
As shown in Figure 4, active layer material film 104 ' is sequentially formed, except the active layer material film of active layer region A Outside 104 ' cover on the substrate 101, active layer material film 104 ' in other regions all covers on photoresist 103.Fig. 4 In, one layer of etching barrier layer materials film 105 ' can also be defined at active layer material film 104 '.
It as it is shown in figure 5, peel off residue photoresist 103, is formed with the figure of active layer 104.In the present embodiment, active layer material For oxide semiconductor, such as IGZO.(etching barrier layer 105 can have can also to form the figure of etching barrier layer 105 in Fig. 5 Nothing).
Step 3, forms the figure including gate insulation layer, and exposes the region that drain electrode is connected with anode to be formed.This step Suddenly specifically include:
As shown in Figure 6, the substrate after step 2 forms gate insulation layer 106.
As it is shown in fig. 7, in the present embodiment, the region shape that is connected with anode to be formed at drain electrode 102b by patterning processes Become the via 107 through gate insulation layer 106.Certainly can also by patterning processes direct etching fall anode region and drain electrode with The gate insulation layer film in the region that anode to be formed connects, to ultimately form gate insulation layer 106.
Step 4, forms the figure including grid line, grid and anode.This step specifically includes:
As shown in Figure 8, the substrate after step 3 forms gate electrode material film 108.
As it is shown in figure 9, become the figure of grid 109 in area of grid C-shaped by patterning processes, anode region D-shaped becomes anode The figure of 110.Grid 109 i.e. defines top gate structure thin film transistor (TFT) after being formed (includes source electrode 102a, drain electrode 102b, has Active layer the 104th, etching barrier layer the 105th, gate insulation layer 106 and grid 109).
In the present embodiment, the light that sends due to anode 110 luminous organic material to be reflected, therefore, grid 109 and anode 110 Material be the metallic compound of metal or the conduction with light-reflecting property, can be Ag, Au, AlX, MoX, CuX, Al, Ti or Cr, Wherein AlX, MoX or CuX are the metallic compounds of conduction.The thickness of grid 109 and anode 110 is:
Step 5, forms the figure including pixel defining layer, organic material layer and transparent cathode.Specifically include:
As shown in Figure 10, the region E(i.e. TFT regions on the substrate after step 4) pass through patterning processes Forming pixel defining layer 111, the region F not forming pixel defining layer 111 is then pixel region, the i.e. luminous zone of organic luminous layer Territory, usual pixel defining layer 111 is mainly used in blocking the corresponding region of TFT, grid line and data wire, to avoid in thin film transistor (TFT) The active layer 104 of oxide semiconductor by illumination, thus ensure the performance of thin film transistor (TFT).
In the drawings 10 on the basis of sequentially form organic luminescent layer 112 and negative electrode 113, as shown in figure 11, region F is corresponding Anode the 110th, organic luminous layer 112 and negative electrode 113 are collectively forming Organic Light Emitting Diode, thus form the battle array of OLED display Row substrate.
The array substrate manufacturing method of the present embodiment has respectively used an i.e. composition work of mask(in step one to step 5 Skill), totally 5 mask.Relative to 7 mask techniques of existing array base palte, decrease mask number, save technological process And cost.
The embodiment of the present invention additionally provide said method make array base palte, including the grid line being formed on substrate and Data wire, and the multiple pixel cells being limited by described grid line and data wire.Each described pixel cell as shown in figure 11, is drawn It is divided into TFT regions E and light-emitting zone F;
TFT regions E is formed with at least one thin film transistor (TFT), and described thin film transistor (TFT) includes being sequentially formed at Source-drain electrode layer (including source electrode 102a and drain electrode 102b) on described substrate 101, active layer the 104th, etching barrier layer 105 (also can there is no etching barrier layer 105), gate insulation layer 106 and grid 109.
Substrate 101 at light-emitting zone F is formed above anode 110, and anode 110 connects the drain electrode of described source-drain electrode layer 102b.Anode 110 and grid 109 are identical material and are formed in one-time process.It is sequentially formed with organic light emission above anode Layer 112 and negative electrode 113, and organic luminous layer 112 and the negative electrode 113 of anode 110 and anode 110 corresponding region (i.e. region F) are common With formation Organic Light Emitting Diode.This thin film transistor (TFT) is used for driving Organic Light Emitting Diode.
It is also formed with pixel defining layer 111 on described thin film transistor (TFT).Due to organic luminous layer 112 and the moon when making Pole 113 covers the region of whole substrate 101, in order to avoid the organic luminous layer 112 of thin film transistor (TFT) corresponding region E is luminous and sends out Light that light region F sends and the performance that has influence on thin film transistor (TFT), pixel defining layer 111 is formed at thin film transistor (TFT) and organic Between photosphere 112.Pixel defining layer 111 also covers grid line and data wire corresponding region.
The array base palte of the present embodiment is the array base palte of top emitting OLED display, therefore grid 109 and anode 110 Material is the metallic compound of metal or the conduction with light-reflecting property, such as: Ag, Au, AlX, MoX, CuX, Al, Ti or Cr etc., Wherein AlX, MoX or CuX are the metallic compounds of conduction.The thickness of grid 109 and anode 110 is:
Present invention also offers a kind of display device, including above-mentioned array base palte.This display device can be: OLED face Plate, mobile phone, panel computer, television set, display, notebook computer, DPF, navigator etc. are any has display function Product or parts.
Embodiment of above is merely to illustrate the present invention, and not limitation of the present invention, common about technical field Technical staff, without departing from the spirit and scope of the present invention, can also make a variety of changes and modification, therefore own Equivalent technical scheme falls within scope of the invention, and the scope of patent protection of the present invention should be defined by the claims.

Claims (13)

1. an array substrate manufacturing method, it is characterised in that include:
Substrate forms the figure including data wire, source electrode and drain electrode;
Form the figure including active layer;
Form the figure including gate insulation layer, and expose the region that described drain electrode is connected with anode to be formed;
Form the figure including grid line, grid and anode;Described anode and grid are identical material and are formed in one-time process;
Form the figure including pixel defining layer, organic material layer and transparent cathode;
Described formation includes that the step of the figure of grid line, grid and anode specifically includes:
The substrate be formed with gate insulation layer forms gate electrode material film;
Formed the figure including grid line, grid and anode by patterning processes, described anode connects described drain electrode.
2. array substrate manufacturing method as claimed in claim 1, it is characterised in that described formation includes the figure of active layer Step specifically includes:
The substrate being formed with data wire, source electrode and drain electrode forms photoresist;
It is exposed development to described photoresist, remove the photoresist of the graphics field of corresponding described active layer;
Sequentially forming active layer material film, in the graphics field of corresponding described active layer, active layer material film connects described Source electrode and drain electrode;
Peel off remaining photoresist and the active layer material film being formed on described residue photoresist, to form described active layer Figure.
3. array substrate manufacturing method as claimed in claim 2, it is characterised in that described active layer material film is oxide Semiconductive thin film.
4. array substrate manufacturing method as claimed in claim 1, it is characterised in that the thickness of described gate electrode material film is:
5. array substrate manufacturing method as claimed in claim 1, it is characterised in that grid material is the gold with light-reflecting property The metallic compound belonging to or conducting electricity.
6. array substrate manufacturing method as claimed in claim 5, it is characterised in that the described metal bag with light-reflecting property Include: Ag, Au, Al, Ti or Cr;The metallic compound of described conduction includes: AlX, MoX or CuX.
7. an array base palte, including the grid line being formed on substrate and data wire, and limited by described grid line and data wire Multiple pixel cells, it is characterised in that each described pixel cell is divided into TFT regions and light-emitting zone;
Described TFT regions is formed with at least one thin film transistor (TFT), and described thin film transistor (TFT) includes being sequentially formed at institute State the source-drain electrode layer on substrate, active layer, gate insulation layer and grid;
Surface at described light-emitting zone is formed with anode, and described anode connects the drain electrode of described source-drain electrode layer, described Anode and grid are identical material and are formed in one-time process, are sequentially formed with organic luminous layer and negative electrode above anode, and The organic luminous layer of described anode and anode corresponding region and negative electrode are collectively forming Organic Light Emitting Diode;
It is also formed with pixel defining layer on described thin film transistor (TFT);
Wherein, described anode is by being connected through the via of described gate insulation layer with described drain electrode.
8. array base palte as claimed in claim 7, it is characterised in that described organic luminous layer and negative electrode cover whole substrate zone Territory, described pixel defining layer is formed between thin film transistor (TFT) and described organic luminous layer.
9. array base palte as claimed in claim 8, it is characterised in that described pixel defining layer also covers described grid line and data Line corresponding region.
10. the array base palte as according to any one of claim 7~9, it is characterised in that the material of described grid and anode is There is the metal of light-reflecting property or the metallic compound of conduction.
11. array base paltes as claimed in claim 10, it is characterised in that the described metal with light-reflecting property includes: Ag, Au, Al, Ti or Cr;The metallic compound of described conduction includes: AlX, MoX or CuX.
12. array base paltes as according to any one of claim 7~9, it is characterised in that the thickness of described grid and anode For:
13. 1 kinds of display devices, it is characterised in that include the array base palte as according to any one of claim 7~12.
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CN106410030A (en) * 2016-11-08 2017-02-15 深圳市华星光电技术有限公司 Manufacturing method of organic thin-film transistor
CN108231824B (en) * 2016-12-16 2024-04-23 京东方科技集团股份有限公司 OLED display panel and preparation method thereof
CN109407893B (en) * 2018-12-17 2021-01-01 武汉华星光电半导体显示技术有限公司 Touch display panel and manufacturing method thereof
US11188178B2 (en) 2018-12-17 2021-11-30 Wuhan China Star Optofi Fctronics Semiconductor Display Technology Co., Ltd. Touch display panel, manufacturing method thereof, and touch display device

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