CN103643245B - Atomization acid-base comprehensive treatment tank - Google Patents

Atomization acid-base comprehensive treatment tank Download PDF

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Publication number
CN103643245B
CN103643245B CN201310528151.XA CN201310528151A CN103643245B CN 103643245 B CN103643245 B CN 103643245B CN 201310528151 A CN201310528151 A CN 201310528151A CN 103643245 B CN103643245 B CN 103643245B
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Prior art keywords
valve
port
comprehensive treatment
treatment tank
pipe
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CN201310528151.XA
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CN103643245A (en
Inventor
杜治海
文昌宏
王少华
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Hubei Qiaoguang Petrochemical Equipment Co Ltd
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Hubei Qiaoguang Petrochemical Equipment Co Ltd
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Abstract

The invention discloses an atomization acid-base comprehensive treatment tank. The atomization acid-base comprehensive treatment tank comprises a comprehensive treatment tank, a conversion valve and the like. A first port of the conversion valve is connected to a check valve by a pipe. The check valve is connected to a high pressure water pump by a pipe. The high pressure water pump is connected to a composite liquid storage pool by a pipe. A second port of the conversion valve is connected to an air compressor by a pipe. A third port of the conversion valve is connected to a water inlet pipe. The water inlet pipe is provided with a water inlet valve. The water inlet valve is connected to a water distribution pipe in the comprehensive treatment tank. The atomization acid-base comprehensive treatment tank has the characteristics of simple operation, reasonable design, low cost and small land occupation area. The existing immersion-type acid-base comprehensive treatment method is improved into a spraying/atomization treatment method; and through the high pressure water pump, the pipes and nozzles, the composite liquid is sprayed on the surface of a workpiece, the treatment liquid is discharged from a drain valve at the bottom of the comprehensive treatment tank, and a PH detection probe detects a raffinate PH value in real time so that the optimal treatment effects are obtained, the treatment liquid is saved and acid-base comprehensive treatment quality of the workpiece is guaranteed.

Description

Atomization acid-base comprehensive treatment tank
Technical field
The present invention relates to a kind of Workpiece surface treatment equipment, especially relate to a kind of Atomization acid-base comprehensive treatment tank.
Background technology
In machinery production, many workpiece need to carry out pickling, alkali process to surface, will workpiece enter in acid-base groove Row soaks, and then workpiece is carried out with acid, alkali integrated treatment, with eliminating raffinate, the burn into of workpiece is destroyed.Existing process is by work After part is by the immersion of soda acid treatment trough, then through acid-base integration pond(Groove)Soaked.But if processing large-scale workpiece or multiple During miscellaneous steel construction piece, because of workpiece bulky, acid & alkali liquid consumption is also very big, after processing a workpiece, meeting in comprehensive pool Produce a large amount of flocculent deposits, suspension etc., not only reduce the treatment effect of acid-base integration liquid, and a pond synthesis liquid is several in process Just cannot reuse after part, need all to change, relatively costly.Secondly, process time in acid-base integration pond for the workpiece is big It is mostly the experience by operator, soak time is short, poor processing effect, soak time length can cause to workpiece to damage again, gently then can Form color spot in surface of the work, heavy then Workpiece structure performance is had a negative impact.
Content of the invention
It is an object of the invention to provide a kind of Atomization acid-base comprehensive treatment tank, to improve existing acid-base integration treatment fluid consumption Greatly, the bad grasp of soak time, the operation technical problem such as comparatively laborious.
The present invention mainly solves above-mentioned technical problem by following technical proposals:A kind of atomization acid/alkali comprehensive is processed Groove, including comprehensive groove, switching valve, controller, described switching valve first port is connected with check-valves by pipeline, and check-valves passes through Pipeline is connected with high-pressure hydraulic pump, and high-pressure hydraulic pump is passed through pipeline and is connected with comprehensive liquid storage pool;Switching valve second port passes through pipeline It is connected with air compressor machine;Switching valve the 3rd port is connected with water inlet pipe, and water inlet pipe is provided with inlet valve, inlet valve and comprehensive groove Internal water distribution pipe connects, and water distribution pipe is provided with multiple nozzles, and comprehensive trench bottom is provided with draining valve, is provided near draining valve PH value detection probe, draining valve is connected with sedimentation basin.
Preferably, described water distribution pipe is provided with flow control valve.
Preferably, being equipped with electrode points pressure gauge near described switching valve first port, second port.
Preferably, described switching valve, flow control valve, electrode points pressure gauge, pH value detection probe, air compressor machine, high pressure Water pump is all connected with controller.
The present invention has the characteristics that simple to operate, reasonable in design, with low cost, floor space is little, existing by improving Immersion type acid-base integration is processed as spray/atomization process mode, is sprayed comprehensive liquid in work by high-pressure hydraulic pump, pipeline and nozzle Part surface, treatment fluid is flowed out by comprehensive trench bottom draining valve, by pH value detection probe real-time detection raffinate pH value, optimal to reach Treatment effect, saves treatment fluid it is ensured that the acid-base integration of workpiece processes quality.This invention improves existing process cost well The unstable deficiency of height, complex operation, quality, has good practical value.
Brief description
Fig. 1 is the structural representation of the present invention;
Fig. 2 is control circuit block diagram of the present invention.
Specific embodiment
With reference to the accompanying drawings and detailed description, technical scheme is described in further detail.Fig. 1 is The structural representation of the present invention, Fig. 2 is control circuit block diagram of the present invention.
As seen from the figure, this Atomization acid-base comprehensive treatment tank, including comprehensive groove 1, switching valve 2, controller etc..Its switching valve 2 First port a is connected with check-valves 21 by pipeline, and check-valves 21 is connected with high-pressure hydraulic pump 22 by pipeline, and high-pressure hydraulic pump 22 leads to Piping is connected with comprehensive liquid storage pool 23.Switching valve 2 second port b is connected with air compressor machine 24 by pipeline.Switching valve 2 first It is equipped with electrode points pressure gauge 25 near port a, second port b.Switching valve 2 the 3rd port c is connected with water inlet pipe 3, water inlet pipe 3 It is provided with inlet valve 31, inlet valve 31 is connected with the water distribution pipe 32 within comprehensive groove 1, and water distribution pipe 32 is provided with flow Control valve 33 and multiple nozzle 34, comprehensive groove 1 bottom is provided with draining valve 11, and draining valve 11 is nearby provided with pH value detection probe 12, Draining valve 11 is connected with sedimentation basin 4.
Switching valve 2, flow control valve 33, electrode points pressure gauge 25, pH value detection probe 12, air compressor machine 24, high-pressure hydraulic pump 22nd, draining valve 11 etc. is all connected with PLC 231.
During the work of this Atomization acid-base comprehensive treatment tank, workpiece is sent in comprehensive groove 1, PLC adjusts switching valve 2, Open high-pressure hydraulic pump 22, air compressor machine 24 and draining valve 11, make the comprehensive liquid in comprehensive liquid storage pool 23 and air flow through first Port a, second port b enter the 3rd port c, water inlet pipe 3, nozzle 34, and form spraying at nozzle 34, and surface of the work is entered Row integrated treatment, the raffinate in comprehensive groove 1 after process delivers to sedimentation basin 4 by draining valve 11, when pH value detection probe 12 detects After pH value reaches preset range, PLC closes high-pressure hydraulic pump 22, air compressor machine 24, the raffinate in the comprehensive groove 1 of emptying, that is, real Show the automation integrated treatment of atomization soda acid.
Flow control valve 33 can be turned on and off when needing, and to control the usage quantity of nozzle 34, reaches tune The purpose of the comprehensive flow quantity of section.
Finally it is pointed out that above specific embodiment is only the more representational example of the present invention.Obviously, the present invention It is not limited to above-mentioned specific embodiment, can also have many deformation.Every technical spirit according to the present invention is to above specifically real Any simple modification, equivalent variations and modification that the mode of applying is made, are all considered as belonging to protection scope of the present invention.

Claims (2)

1. a kind of Atomization acid-base comprehensive treatment tank, including comprehensive groove, switching valve, controller, is characterized in that described switching valve first Port is connected with check-valves by pipeline, and check-valves is connected with high-pressure hydraulic pump by pipeline, and high-pressure hydraulic pump passes through pipeline and synthesis Liquid storage pool connects;Switching valve second port is connected with air compressor machine by pipeline;Switching valve the 3rd port is connected with water inlet pipe, enters Water pipe is provided with inlet valve, and inlet valve is connected with the water distribution pipe within comprehensive groove, and water distribution pipe is provided with multiple nozzles, Comprehensive trench bottom is provided with draining valve, is provided with PH value detection probe near draining valve, and draining valve is connected with sedimentation basin;Described water distribution Pipeline is provided with flow control valve;It is equipped with electrode points pressure gauge near described switching valve first port, second port.
2. Atomization acid-base comprehensive treatment tank according to claim 1, is characterized in that described switching valve, flow control valve, electricity Limit pressure gauge, PH value detection probe, air compressor machine, high-pressure hydraulic pump are all connected with controller.
CN201310528151.XA 2013-10-31 2013-10-31 Atomization acid-base comprehensive treatment tank Active CN103643245B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310528151.XA CN103643245B (en) 2013-10-31 2013-10-31 Atomization acid-base comprehensive treatment tank

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Application Number Priority Date Filing Date Title
CN201310528151.XA CN103643245B (en) 2013-10-31 2013-10-31 Atomization acid-base comprehensive treatment tank

Publications (2)

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CN103643245A CN103643245A (en) 2014-03-19
CN103643245B true CN103643245B (en) 2017-02-15

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1477583A1 (en) * 2003-05-13 2004-11-17 Siedentop GmbH Installation and process for pickling steel materials
CN200977514Y (en) * 2006-12-06 2007-11-21 钟世雄 Drum-type multi-station oil removing and phosphorus removing device for surface of working pieces
CN201140186Y (en) * 2007-12-18 2008-10-29 唐江明 Vertical cleaning machine
CN201162048Y (en) * 2007-12-18 2008-12-10 山西太钢不锈钢股份有限公司 Terminal cleaning apparatus of stainless steel anneal acid washing line
CN203668519U (en) * 2013-10-31 2014-06-25 湖北侨光石化机械有限责任公司 Comprehensive acid and alkali treatment trough adopting atomization

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1477583A1 (en) * 2003-05-13 2004-11-17 Siedentop GmbH Installation and process for pickling steel materials
CN200977514Y (en) * 2006-12-06 2007-11-21 钟世雄 Drum-type multi-station oil removing and phosphorus removing device for surface of working pieces
CN201140186Y (en) * 2007-12-18 2008-10-29 唐江明 Vertical cleaning machine
CN201162048Y (en) * 2007-12-18 2008-12-10 山西太钢不锈钢股份有限公司 Terminal cleaning apparatus of stainless steel anneal acid washing line
CN203668519U (en) * 2013-10-31 2014-06-25 湖北侨光石化机械有限责任公司 Comprehensive acid and alkali treatment trough adopting atomization

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Inventor after: Du Zhihai

Inventor after: Wen Changhong

Inventor after: Wang Shaohua

Inventor before: Hu Sihai

Inventor before: Du Zhihai

Inventor before: Wen Ruiming

Address after: 433000, Xiantao Province, Hubei Peng Wang Lake Industrial Park

Applicant after: HUBEI QIAOGUANG PETROCHEMICAL EQUIPMENT CO., LTD.

Address before: 433000, Xiantao Province, Hubei Peng Wang Lake Industrial Park

Applicant before: HUBEI QIAOGUANG PETROCHEMICAL MACHINERY CO., LTD.

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