A kind of spray roasting acid regeneration is containing sour exhaust gas purification system and tail gas clean-up technique
Technical field
The tail gas clean-up technology after scrubbing tower that the present invention relates to regenerate in metallurgy industry in hydrochloric acid technique, relates in particular to a kind of spray roasting acid regeneration containing sour exhaust gas purification system and tail gas clean-up technique.
Background technology
Before metallurgical works steel rolling, will carry out pickling, the spent acid that pickling line produces adopts spray roasting to regenerate conventionally, can produce 18~20% regenerated acid and return to pickling line and use, and obtains the brown iron oxide of high-quality simultaneously.The tail gas that this technique produces carries out 3 sections of washings at scrubbing tower, but still contains approximately 50~80mg/m of acid after washing
3, can't reach the highest permission concentration of emission 30mg/m that China's existing " steel rolling industrial atmosphere pollutant emission standard " (GB28665-2012) controls
3index.
Along with the great attention of country to environmental protection and the enhancing of compatriots' awareness of the legal system, transform for many years usual technique, solve acid mist to the pollution problem of environment to reach GB requirement, just become the new problem of current research, implement acid regeneration device exhaust alkali washing process, there is stable operation, fluctuate little, the advantage that alkaline consumption is low, can make tail gas that acid regeneration process produces after washing pH value close to 7, and lower than discharging standards 30mg/m
3index, can thoroughly solve regenerating unit exhaust emissions containing acid and concentration problem not up to standard.
Summary of the invention
The invention provides a kind of spray roasting acid regeneration containing sour exhaust gas purification system, carry out alkali cleaning purification containing sour tail gas after adopting caustic wash tower or alkali cleaning circulating slot to scrubbing tower, make its pH value approach 7, and reach the discharge standard of national regulation; The present invention provides the tail gas clean-up technique containing sour exhaust gas purification system based on a kind of spray roasting acid regeneration simultaneously.
In order to achieve the above object, the present invention realizes by the following technical solutions:
A kind of spray roasting acid regeneration is containing sour exhaust gas purification system, comprise caustic wash tower by pipeline connection, join alkali groove and alkali storage tank, on described caustic wash tower self-loopa pipeline, establish caustic wash tower circulating pump, alkali storage tank and join on the pipeline between alkali groove and establish and unload alkali pump one, joins and on the pipeline between alkali groove and caustic wash tower, establishes alkali lye spray pump.
Flowing full pipe one is established in described caustic wash tower bottom, connects cesspool one.
Based on a kind of spray roasting acid regeneration containing sour exhaust gas purification system containing sour tail gas clean-up technique, carry out alkali cleaning purification containing sour tail gas after adopting caustic wash tower to scrubbing tower, make its pH value approach 7, and reach the discharge standard of national regulation; Comprise the steps:
1) outsourcing alkali, transports to by alkali storage tank with tank car, is transported to the storage of alkali storage tank with unloading alkali pump one;
2) while joining alkali, with unloading alkali pump one, alkali is transported to and joins alkali groove, adding water, it is for subsequent use to be mixed with the alkali lye of 10% concentration;
3) transport through pipeline from pickling line acid regeneration device scrubbing tower containing acid 50~80mg/m
3tail gas enter from caustic wash tower bottom, the reverse contact of alkali lye at packing layer with top circulated sprinkling, the alkali generation chemical reaction in acid and alkali lye in tail gas: HCL+NaOH=NaCL+H
2o, removes HCL wherein; Alkali lye is sent to top by caustic wash tower circulating pump extraction caustic wash tower bottom alkali lye and carries out circulated sprinkling;
4) alkali lye spray pump extracts the alkali lye of joining in alkali groove and supplements spray to the shower nozzle one at caustic wash tower chimney place, tail gas is cleaned more thorough, and the alkali lye that supplements spray flows into downwards in circulation alkali liquor;
5) ever-increasing circulation alkali liquor overflows from the flowing full pipe of caustic wash tower bottom, flows into cesspool one and send Sewage Disposal treated qualified rear outer row;
6) tail gas after alkali lye spray cleans, acid content≤30mg/m
3, reach discharging standards, directly discharge from caustic wash tower chimney.
A kind of spray roasting acid regeneration, containing sour exhaust gas purification system, comprises alkali cleaning circulating slot and concentrated base groove by pipeline connection, on the self-loopa pipeline of described alkali cleaning circulating slot, establishes alkaline bath circulating pump, on the pipeline between alkali cleaning circulating slot and concentrated base groove, establishes and unloads alkali pump two.
Described alkali cleaning circulating slot top is provided with containing sour gas inlet pipe, blast pipe, filler pipe and adds alkali pipe, and bottom is provided with the flowing full pipe two that connects cesspool two, is provided with alkali lye shower nozzle two in gas inlet pipe, and it is 150-200mm that inlet tube inserts the degree of depth in alkali lye.
Based on a kind of spray roasting acid regeneration containing sour exhaust gas purification system containing sour tail gas clean-up technique, carry out alkali cleaning purification containing sour tail gas after adopting alkali cleaning circulating slot to scrubbing tower, make its pH value approach 7, and reach the discharge standard of national regulation; Comprise the steps:
1) outsourcing alkali, transports to by concentrated base groove with tank car, is transported to the storage of concentrated base groove with unloading alkali pump two;
2) transport through pipeline from pickling line acid regeneration device scrubbing tower containing acid 50~80mg/m
3tail gas enter from alkali cleaning circulating slot top gas inlet pipe;
3) wash tail gas, the alkali lye generation chemical reaction of the tail gas after washing in immersion tube and alkali cleaning circulating slot: HCL+NaOH=NaCL+H at shower nozzle two places of inlet tube with alkali cleaning circulating pump circulated sprinkling
2o, removes HCL wherein; Alkali lye is sent to top by alkaline bath circulating pump extraction alkali cleaning circulating slot bottom alkali lye and carries out circulated sprinkling;
4) filler pipe on alkali cleaning circulating slot and add alkali pipe and at any time alkali lye is supplemented, ensures that the required alkali lye of reaction has enough quantity and concentration;
5) ever-increasing circulation alkali liquor overflows from the flowing full pipe two of alkali cleaning circulating slot bottom, flows into cesspool two and send Sewage Disposal treated qualified rear outer row;
6) tail gas through alkali lye spray and after cleaning, acid content≤30mg/m
3, reaching discharging standards, the blast pipe from alkali cleaning circulating slot directly discharges.
Compared with prior art, the invention has the beneficial effects as follows:
1) by carrying out alkali cleaning purification containing sour tail gas after scrubbing tower, make its pH value approach 7, and reach the discharge standard of national regulation;
2) system stable operation, fluctuate littlely, alkali consumption is low;
3) small investment, instant effect, has utilization and extention and is worth.
Brief description of the drawings
Fig. 1 is structural representation one of the present invention (the spray roasting acid regeneration with caustic wash tower is containing sour exhaust gas purification system).
Fig. 2 is structural representation two of the present invention (the spray roasting acid regeneration with alkali cleaning circulating slot is containing sour exhaust gas purification system).
In figure: 1. unload alkali pump one 2. alkali storage tanks 3. and join alkali groove 4. alkali lye spray pump 5. flowing full pipe one 6. caustic wash tower 61. packing layer 62. caustic wash tower chimney 63. shower nozzle one 7. caustic wash tower circulating pump 8. cesspools 1 and unload alkali pump 2 10. concentrated base groove 11. alkali cleaning circulating slot 12. alkali cleaning circulating pump 13. gas inlet pipe 14. shower nozzle 2 15. filler pipes 16. and add alkali pipe 17. blast pipe 18. flowing full pipe 2 19. cesspools two
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
See Fig. 1, the structural representation of the spray roasting acid regeneration with caustic wash tower of the present invention containing sour exhaust gas purification system, comprise caustic wash tower 6 by pipeline connection, join alkali groove 3 and alkali storage tank 2, on described caustic wash tower 6 self-loopa pipelines, establish caustic wash tower circulating pump 7, alkali storage tank 2 and join on the pipeline between alkali groove 3 and establish and unload alkali pump 1, joins on the pipeline between alkali groove 3 and caustic wash tower 6 and establishes alkali lye spray pump 4.
Flowing full pipe 1 is established in described caustic wash tower 6 bottoms, connects cesspool 1.
The sour tail gas clean-up technique that contains based on a kind of spray roasting acid regeneration containing sour exhaust gas purification system, adopts caustic wash tower 6 to carrying out alkali cleaning purification containing sour tail gas after scrubbing tower, makes its pH value approach 7, and reaches the discharge standard of national regulation; Comprise the steps:
1) outsourcing alkali, transports to alkali storage tank 2 with tank car other, is transported to alkali storage tank 2 and stores with unloading alkali pump 1;
2) while joining alkali, with unloading alkali pump 1, alkali is transported to and joins alkali groove 3, adding water, it is for subsequent use to be mixed with the alkali lye of 10% concentration;
3) transport through pipeline from pickling line acid regeneration device scrubbing tower containing acid 50~80mg/m
3tail gas enter from caustic wash tower 6 bottoms, the reverse contact of alkali lye at packing layer 61 with top circulated sprinkling, the alkali generation chemical reaction in acid and alkali lye in tail gas: HCL+NaOH=NaCL+H
2o, removes HCL wherein; Alkali lye extracts caustic wash tower 6 bottom alkali lye by caustic wash tower circulating pump 7 and is sent to top and carries out circulated sprinkling;
4) alkali lye spray pump 4 extracts the alkali lye of joining in alkali groove 3 and supplements spray to the shower nozzle 1 at caustic wash tower chimney 62 places, tail gas is cleaned more thorough, and the alkali lye that supplements spray flows into downwards in circulation alkali liquor;
5) ever-increasing circulation alkali liquor overflows from the flowing full pipe 1 of caustic wash tower 6 bottoms, flows into cesspool 1 and send Sewage Disposal treated qualified rear outer row;
6) tail gas after alkali lye spray cleans, acid content≤30mg/m
3, reach discharging standards, directly discharge from caustic wash tower chimney 62.
What described packing layer 61 adopted is PPH packing layer.
The alkali lye of 10% left and right is prepared joining alkali groove 3, squeezes into the concentrated base preparation that adds water from alkali storage tank 2.
After the new alkali liquor absorption part acid mist spraying on caustic wash tower chimney 62, flow automatically on the packing layer 61 of circulation section, and sneak in circulated sprinkling liquid, flowing full pipe 1 is established in caustic wash tower 6 bottoms, and unnecessary spray liquid enters cesspool 1 from flowing out caustic wash tower 6, the treated qualified rear outer row of decontaminated water treatment system
See Fig. 2, the structural representation of the spray roasting acid regeneration with alkali cleaning circulating slot of the present invention containing sour exhaust gas purification system, comprise alkali cleaning circulating slot 11 and concentrated base groove 10 by pipeline connection, on the self-loopa pipeline of described alkali cleaning circulating slot 11, establish alkaline bath circulating pump 12, on the pipeline between alkali cleaning circulating slot 11 and concentrated base groove 10, establish and unload alkali pump 29.
Described alkali cleaning circulating slot 11 tops are provided with containing sour gas inlet pipe 13, blast pipe 17, filler pipe 15 and add alkali pipe 16, bottom is provided with the flowing full pipe 2 18 that connects cesspool 2 19, in gas inlet pipe 13, be provided with alkali lye shower nozzle 2 14, it is 150-200mm that inlet tube 13 inserts the degree of depth in alkali lye.
The sour tail gas clean-up technique that contains based on a kind of spray roasting acid regeneration containing sour exhaust gas purification system, adopts alkali cleaning circulating slot 11 to carrying out alkali cleaning purification containing sour tail gas after scrubbing tower, makes its pH value approach 7, and reaches the discharge standard of national regulation; Comprise the steps:
1) outsourcing alkali, transports to concentrated base groove 10 with tank car other, is transported to concentrated base groove 10 and stores with unloading alkali pump 29;
2) transport through pipeline from pickling line acid regeneration device scrubbing tower containing acid 50~80mg/m
3tail gas enter from alkali cleaning circulating slot 11 top gas inlet pipes 13;
3) wash tail gas, the alkali lye generation chemical reaction of the tail gas after washing in immersion tube and alkali cleaning circulating slot 11: HCL+NaOH=NaCL+H at shower nozzle 2 14 places of inlet tube 13 with alkali cleaning circulating pump 12 circulated sprinklings
2o, removes HCL wherein; Alkali lye extracts alkali cleaning circulating slot 11 bottom alkali lye by alkaline bath circulating pump 12 and is sent to top and carries out circulated sprinkling;
4) filler pipe on alkali cleaning circulating slot 11 15 and add alkali pipe 16 and at any time alkali lye is supplemented, ensures that the required alkali lye of reaction has enough quantity and concentration;
5) ever-increasing circulation alkali liquor overflows from the flowing full pipe 2 18 of alkali cleaning circulating slot 11 bottoms, flows into cesspool 2 19 and send Sewage Disposal treated qualified rear outer row;
6) tail gas through alkali lye spray and after cleaning, acid content≤30mg/m
3, reaching discharging standards, the blast pipe 17 from alkali cleaning circulating slot 11 directly discharges.
A kind of spray roasting acid regeneration of the present invention is containing sour exhaust gas purification system, adopt caustic wash tower 6 or alkali cleaning circulating slot 11 to carrying out alkali cleaning purification containing sour tail gas after scrubbing tower, when in circulation fluid, alkali number is enough, tail gas is after alkali liquid washing, HCL wherein will all be washed off, then the blast pipe 17 from caustic wash tower chimney 62 or alkali cleaning circulating slot enters atmosphere, at this moment the main component of tail gas is carbon dioxide, nitrogen and water vapour, can be to environment, new alkali lye supplements at any time, can thoroughly wash the remaining acid mist of circulation cleaning section off.
The calculating of alkali consumption: taking treating capacity as 7m
3/ h acid regeneration device is example, the about 24000m of its tail gas amount
3/ h, after scrubbing tower, tail gas is containing approximately 50~80mg/m of acid
3by upper limit value, hydrochloricly in tail gas be: 24000 × 80 ÷ 1000 ÷ 1000=1.92Kg/h, in and 1Kg hydrochloric acid theory need the NaOH of 1.2Kg, loss coefficient calculates by 1.1: 1.92X1.2X1.1=2.53Kg/h, the alkali of market sale is now generally concentration 40%, and its alkali consumption is: 2.53 ÷ 0.4=6.325Kg/h.
The salt that the alkali wash water overflowing from flowing full pipe 1 or flowing full pipe 2 18 produces while taking acid-base reaction out of simultaneously, can avoid plug nozzle after salt accumulation.