CN103643245A - Atomization acid-base comprehensive treatment tank - Google Patents

Atomization acid-base comprehensive treatment tank Download PDF

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Publication number
CN103643245A
CN103643245A CN201310528151.XA CN201310528151A CN103643245A CN 103643245 A CN103643245 A CN 103643245A CN 201310528151 A CN201310528151 A CN 201310528151A CN 103643245 A CN103643245 A CN 103643245A
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China
Prior art keywords
valve
port
acid
comprehensive treatment
pipe
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CN201310528151.XA
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Chinese (zh)
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CN103643245B (en
Inventor
胡四海
杜治海
文瑞明
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HUBEI QIAOGUANG PETROCHEMICAL MACHINERY CO Ltd
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HUBEI QIAOGUANG PETROCHEMICAL MACHINERY CO Ltd
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Publication of CN103643245A publication Critical patent/CN103643245A/en
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Abstract

The invention discloses an atomization acid-base comprehensive treatment tank. The atomization acid-base comprehensive treatment tank comprises a comprehensive treatment tank, a conversion valve and the like. A first port of the conversion valve is connected to a check valve by a pipe. The check valve is connected to a high pressure water pump by a pipe. The high pressure water pump is connected to a composite liquid storage pool by a pipe. A second port of the conversion valve is connected to an air compressor by a pipe. A third port of the conversion valve is connected to a water inlet pipe. The water inlet pipe is provided with a water inlet valve. The water inlet valve is connected to a water distribution pipe in the comprehensive treatment tank. The atomization acid-base comprehensive treatment tank has the characteristics of simple operation, reasonable design, low cost and small land occupation area. The existing immersion-type acid-base comprehensive treatment method is improved into a spraying/atomization treatment method; and through the high pressure water pump, the pipes and nozzles, the composite liquid is sprayed on the surface of a workpiece, the treatment liquid is discharged from a drain valve at the bottom of the comprehensive treatment tank, and a PH detection probe detects a raffinate PH value in real time so that the optimal treatment effects are obtained, the treatment liquid is saved and acid-base comprehensive treatment quality of the workpiece is guaranteed.

Description

Atomization acid-base integration treatment trough
Technical field
The present invention relates to a kind of workpiece surface treatment facility, especially relate to a kind of atomization acid-base integration treatment trough.
Background technology
When machinery production, many workpiece need effects on surface to carry out pickling, alkaline purification, and soon workpiece enters in acid-base groove and soaks, and then workpiece is carried out to acid, alkali comprehensive treating process, to eliminate raffinate, the burn into of workpiece are destroyed.Existing technique is after workpiece is steeped by acid-alkali treatment drill traverse, then passes through acid-base integration pond (groove) and soak.If but when processing large-scale workpiece or complex steel structure part, because of workpiece bulky, acid & alkali liquid consumption is also very large, after processing a workpiece, in comprehensive pool, can produce a large amount of flockss, suspended substance etc., not only reduce the treatment effect of acid-base integration liquid, and the comprehensive liquid in a pond just cannot reuse after processing several, need all to change, cost is higher.Secondly, the treatment time of workpiece in acid-base integration pond is the experience by operator mostly, and soak time is short, poor processing effect, soak time is long can cause damage to workpiece again, gently can form color spot at workpiece surface, heavy Workpiece structure performance is had a negative impact.
Summary of the invention
The object of this invention is to provide a kind of atomization acid-base integration treatment trough, to improve, existing acid-base integration treatment solution consumption is large, the bad grasp of soak time, the operation technical problem such as more loaded down with trivial details.
The present invention mainly solves the problems of the technologies described above by following technical proposals: a kind of atomization acid-base integration treatment trough, comprise comprehensive groove, cross over valve, controller, described cross over valve the first port is connected with vacuum breaker by pipeline, vacuum breaker is connected with high-pressure hydraulic pump by pipeline, and high-pressure hydraulic pump is connected with comprehensive liquid storage pool by pipeline; Cross over valve the second port is connected with air compressor machine by pipeline; Cross over valve the 3rd port is connected with water inlet pipe, and water inlet pipe is provided with inlet valve, and inlet valve is connected with the water distribution pipe of comprehensive groove inside, water distribution pipe is provided with a plurality of nozzles, comprehensive trench bottom is provided with water discharge valve, is provided with pH value detection probe near water discharge valve, and water discharge valve is connected with settling tank.
As preferably, described water distribution pipe is provided with flowrate control valve.
As preferably, near described cross over valve the first port, the second port, be equipped with electrode points tensimeter.
As preferably, described cross over valve, flowrate control valve, electrode points tensimeter, pH value detection probe, air compressor machine, high-pressure hydraulic pump are all connected with controller.
The feature that the present invention has is simple to operate, reasonable in design, with low cost, floor space is little, by improving existing immersion type acid-base integration, be treated to spray/atomization processing mode, by high-pressure hydraulic pump, pipeline and nozzle, comprehensive liquid is sprayed in workpiece surface, treatment solution is flowed out by comprehensive trench bottom water discharge valve, by pH value detection probe, detect in real time raffinate pH value, to reach optimum handling effect, save treatment solution, guarantee the acid-base integration Disposal quality of workpiece.This invention has well improved that existing process costs is high, complex operation, the unsettled deficiency of quality, has good practical value.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is pilot circuit block diagram of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, technical scheme of the present invention is described in further detail.Fig. 1 is structural representation of the present invention, and Fig. 2 is pilot circuit block diagram of the present invention.
As seen from the figure, this atomization acid-base integration treatment trough, comprises comprehensive groove 1, cross over valve 2, controller etc.Its cross over valve 2 first port a are connected with vacuum breaker 21 by pipeline, and vacuum breaker 21 is connected with high-pressure hydraulic pump 22 by pipeline, and high-pressure hydraulic pump 22 is connected with comprehensive liquid storage pool 23 by pipeline.Cross over valve 2 second port b are connected with air compressor machine 24 by pipeline.Near cross over valve 2 first port a, the second port b, be equipped with electrode points tensimeter 25.Cross over valve 2 the 3rd port c is connected with water inlet pipe 3, water inlet pipe 3 is provided with inlet valve 31, inlet valve 31 is connected with the water distribution pipe 32 of comprehensive groove 1 inside, water distribution pipe 32 is provided with flowrate control valve 33 and a plurality of nozzle 34, comprehensive groove 1 bottom is provided with water discharge valve 11, near water discharge valve 11, be provided with pH value detection probe 12, water discharge valve 11 is connected with settling tank 4.
Cross over valve 2, flowrate control valve 33, electrode points tensimeter 25, pH value detection probe 12, air compressor machine 24, high-pressure hydraulic pump 22, water discharge valve 11 etc. are all connected with PLC controller 231.
During this atomization acid-base integration treatment trough work, workpiece is sent in comprehensive groove 1, PLC controller regulates cross over valve 2, open high-pressure hydraulic pump 22, air compressor machine 24 and water discharge valve 11, make comprehensive liquid in comprehensive liquid storage pool 23 and airflow through the first port a, the second port b enters the 3rd port c, water inlet pipe 3, nozzle 34, and form spraying at nozzle 34 places, workpiece surface is carried out to comprehensive treating process, raffinate after processing in comprehensive groove 1 is delivered to settling tank 4 by water discharge valve 11, when detecting pH value, pH value detection probe 12 reaches after preset range, PLC controller cuts out high-pressure hydraulic pump 22, air compressor machine 24, raffinate in the comprehensive groove 1 of emptying, realized atomization soda acid automatization comprehensive treating process.
Flowrate control valve 33 can open or cut out in needs, with the usage quantity of Control Nozzle 34, reaches the object that regulates comprehensive flow quantity.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention.Obviously, the invention is not restricted to above-mentioned embodiment, can also have many distortion.Any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all should think and belong to protection scope of the present invention.

Claims (4)

1. an atomization acid-base integration treatment trough, comprise comprehensive groove, cross over valve, controller, it is characterized in that described cross over valve the first port is connected with vacuum breaker by pipeline, vacuum breaker is connected with high-pressure hydraulic pump by pipeline, and high-pressure hydraulic pump is connected with comprehensive liquid storage pool by pipeline; Cross over valve the second port is connected with air compressor machine by pipeline; Cross over valve the 3rd port is connected with water inlet pipe, and water inlet pipe is provided with inlet valve, and inlet valve is connected with the water distribution pipe of comprehensive groove inside, water distribution pipe is provided with a plurality of nozzles, comprehensive trench bottom is provided with water discharge valve, is provided with pH value detection probe near water discharge valve, and water discharge valve is connected with settling tank.
2. atomization acid-base integration treatment trough according to claim 1, is characterized in that described water distribution pipe is provided with flowrate control valve.
3. atomization acid-base integration treatment trough according to claim 1, is characterized in that being equipped with electrode points tensimeter near described cross over valve the first port, the second port.
4. according to the atomization acid-base integration treatment trough described in claim 2 or 3, it is characterized in that described cross over valve, flowrate control valve, electrode points tensimeter, pH value detection probe, air compressor machine, high-pressure hydraulic pump are all connected with controller.
CN201310528151.XA 2013-10-31 2013-10-31 Atomization acid-base comprehensive treatment tank Active CN103643245B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201310528151.XA CN103643245B (en) 2013-10-31 2013-10-31 Atomization acid-base comprehensive treatment tank

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CN103643245A true CN103643245A (en) 2014-03-19
CN103643245B CN103643245B (en) 2017-02-15

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10321411B4 (en) * 2003-05-13 2005-12-01 Siedentop Gmbh Plant and method for pickling steel objects
CN200977514Y (en) * 2006-12-06 2007-11-21 钟世雄 Drum-type multi-station oil removing and phosphorus removing device for surface of working pieces
CN201162048Y (en) * 2007-12-18 2008-12-10 山西太钢不锈钢股份有限公司 Terminal cleaning apparatus of stainless steel anneal acid washing line
CN201140186Y (en) * 2007-12-18 2008-10-29 唐江明 Vertical cleaning machine
CN203668519U (en) * 2013-10-31 2014-06-25 湖北侨光石化机械有限责任公司 Comprehensive acid and alkali treatment trough adopting atomization

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Inventor after: Du Zhihai

Inventor after: Wen Changhong

Inventor after: Wang Shaohua

Inventor before: Hu Sihai

Inventor before: Du Zhihai

Inventor before: Wen Ruiming

Address after: 433000, Xiantao Province, Hubei Peng Wang Lake Industrial Park

Applicant after: HUBEI QIAOGUANG PETROCHEMICAL EQUIPMENT CO., LTD.

Address before: 433000, Xiantao Province, Hubei Peng Wang Lake Industrial Park

Applicant before: HUBEI QIAOGUANG PETROCHEMICAL MACHINERY CO., LTD.

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