CN103640829A - Shuttle vehicle ex-warehouse sorting system and tobacco bale ex-warehouse method - Google Patents
Shuttle vehicle ex-warehouse sorting system and tobacco bale ex-warehouse method Download PDFInfo
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- CN103640829A CN103640829A CN201310747168.4A CN201310747168A CN103640829A CN 103640829 A CN103640829 A CN 103640829A CN 201310747168 A CN201310747168 A CN 201310747168A CN 103640829 A CN103640829 A CN 103640829A
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Abstract
The invention discloses a shuttle vehicle ex-warehouse sorting system and a tobacco bale ex-warehouse method, relates to the technical field of cigarette manufacturing, and solves the technical problem of low ex-warehouse efficiency in the prior art. The shuttle vehicle ex-warehouse sorting system comprises a dense warehouse shelf, a stacker, a shuttle vehicle, a shuttle vehicle track, a caching platform, an access platform and a tobacco bale clamper, wherein the stacker is used for transporting tobacco bales stored on the dense warehouse shelf to idle positions of the caching platform; the shuttle vehicle is used for transporting the tobacco bales on the caching platform to the idle positions on the caching platform and is also used for transporting the tobacco bales on the caching platform to the access platform according to a tobacco bale charging sequence specified in a lamina formula; the tobacco bale clamper is used for transferring the tobacco bales on the access platform to a charging caching channel, so that an unpacking machine unpacks the tobacco bales and charges tobacco leaves. The tobacco bale ex-warehouse method is carried out by using the shuttle vehicle ex-warehouse sorting system provided by the invention. According to the system and the method, the delivery efficiency of the tobacco bales is improved, and the cost is reduced.
Description
Technical field
The present invention relates to cigarette manufacture technical field, the tobacco bale warehouse-out method that relates in particular to a kind of shuttle outbound ordering system and apply this shuttle outbound ordering system.
Background technology
At present, the sheet cigarette formula dense storage warehouse of tobacco manufacturing enterprise adopts out of order warehouse-in conventionally, the memory module of formula storage, and primary processing line goes sequentially to feed intake by formula again, so the fill a prescription outbound system in intensive storehouse of sheet cigarette will first first be carried out undercarriage to the tobacco bale that intensive storehouse shelf 4 are stored as shown in Figure 1 and sequentially arranged.
In prior art, sheet cigarette is filled a prescription, and that the tobacco bale that intensive storehouse shelf 4 are stored as shown in Figure 1 is first carried out to the flow process that undercarriage sequentially arranges is roughly as follows for the outbound system in intensive storehouse:
Piler (or claims: outbound piler) 3,10 direct-connected tobacco bale feeding sequence Distribution Area (comprising piler tobacco bale feeding sequence Distribution Area, right side 2 and piler tobacco bale feeding sequence Distribution Area, left side 11), by piler 3,10 by the tobacco bale undercarriage in reservoir area to tobacco bale feeding sequence Distribution Area, after tobacco bale sequentially being arranged by formula in Distribution Area, finally through tobacco bale clamping machine 12, be delivered to the buffer memory passage 9 that feeds intake according to the order of sequence and wait for that unpacking machine 6 unpacks.Typically, tobacco bale feeding sequence Distribution Area is comprised of a plurality of cross conveyors 7 and transfer machine 8, if piler 3,10 has many groups, tobacco bale feeding sequence Distribution Area also has many groups.Piler tunnel, right side 1, piler tunnel, left side 5 and pallet code-disc machine 13 in Fig. 1, have also been illustrated.
In prior art, the sheet cigarette foremost of the tobacco industrial enterprise throwing shop production line intensive storehouse of filling a prescription, owing to having advantages of that storage density is high, in the existing situation of land resources growing tension, there is very high practical value, but sheet cigarette is filled a prescription, the storage mode in intensive storehouse is out of order warehouse-in, formula storage, and primary processing line requires sequentially to feed intake by formula.
At least there is following technical matters in prior art:
The one, tobacco bale feeding sequence Distribution Area floor area is larger, and layout is compact not, the original intention of building against intensive storehouse; The 2nd, number of devices is more, invests higher.
Summary of the invention
One of them object of the present invention is the tobacco bale warehouse-out method that proposes a kind of shuttle outbound ordering system and apply this shuttle outbound ordering system, has solved prior art and has had the inefficient technical matters of outbound.Many technique effects that optimal technical scheme of the present invention can produce (for example: tobacco bale sequence speed is fast, load transfer device is few, compact in design and equipment investment cost low) refer to below and set forth.
For achieving the above object, the invention provides following technical scheme:
The shuttle outbound ordering system that the embodiment of the present invention provides, comprises intensive storehouse shelf, piler, shuttle, buffer memory platform, come in and go out platform and tobacco bale clamping machine, wherein:
Described intensive storehouse shelf are for depositing and the sheet cigarette corresponding tobacco bale of filling a prescription;
Described piler is for being transported to the tobacco bale of depositing on the shelf of described intensive storehouse the spare bits of described buffer memory platform;
Described shuttle is for being carried to the spare bits on described buffer memory platform by the tobacco bale on described buffer memory platform, and described shuttle is also carried to described discrepancy platform for the tobacco bale feeding sequence according to predetermining by the tobacco bale on described buffer memory platform;
Described tobacco bale clamping machine is for transferring to by the tobacco bale on described discrepancy platform the buffer memory passage that feeds intake.
At one, preferably or alternatively in embodiment, described shuttle outbound ordering system also comprises sheet cigarette formulation library storage control and management system, wherein:
Described cigarette formulation library storage control and management system is for after receiving the next outbound list of Upper system transmission, according to described outbound single choice, surely need the tobacco bale of outbound and create undercarriage list, and to the corresponding outbound instruction of the tobacco bale that needs undercarriage of indicating in described piler and the transmission of described shuttle and described undercarriage list;
Described piler is for being transported to described buffer memory platform according to described outbound instruction by the tobacco bale of described intensive storehouse the above outbound instruction appointment of shelf;
Described shuttle is for being carried to the spare bits on described buffer memory platform according to described outbound instruction by the tobacco bale on described buffer memory platform, and/or described shuttle is for being carried to described discrepancy platform according to the tobacco bale feeding sequence of described outbound instruction regulation by the tobacco bale on described buffer memory platform.
At one, preferably or alternatively in embodiment, the number of described buffer memory platform is two rows, and the described buffer memory platform of two rows comprises described in first row buffer memory platform described in buffer memory platform and second row, wherein:
The number of the described buffer memory platform that described in first row, described in buffer memory platform and second row, buffer memory platform comprises is separately at least two;
Distance described in first row between buffer memory platform and described piler is less than the distance between buffer memory platform and described piler described in second row;
Described piler is for being transported to the tobacco bale of depositing on the shelf of described intensive storehouse the spare bits of buffer memory platform described in first row;
Described shuttle is for being carried to the tobacco bale on buffer memory platform described in first row the spare bits on buffer memory platform described in described second row; And/or described shuttle is for being carried to described discrepancy platform according to the tobacco bale feeding sequence of described outbound instruction regulation by the tobacco bale on buffer memory platform described in buffer memory platform or second row described in first row.
At one, preferably or alternatively in embodiment, described intensive storehouse shelf comprise at least two passes, and the number of described buffer memory platform equates with the goods yard number of described intensive storehouse shelf in a described passage.
At one preferably or alternatively in embodiment, described discrepancy platform comprise the extroversion of docking with described tobacco bale clamping machine come in and go out platform and dock with described piler interior to discrepancy platform; The described interior number to the platform of coming in and going out is at least two;
Described shuttle is for being carried to the tobacco bale on described buffer memory platform on the described export-oriented platform of coming in and going out.
At one preferably or alternatively in embodiment, between two described buffer memory platforms of the position of the described export-oriented platform of coming in and going out in buffer memory platform described in second row.
At one, preferably or alternatively in embodiment, described piler comprises the first piler and the second piler, and the distance of described the first piler and described buffer memory platform is less than the distance of described the second piler and described buffer memory platform;
Describedly interiorly to the platform of coming in and going out, be positioned at described in first row buffer memory platform around, describedly interiorly between come in and go out platform and described the second piler, be provided with tobacco bale passage, described the second piler is used for, according to described outbound instruction, the tobacco bale of described intensive storehouse the above outbound instruction appointment of shelf is transported to described tobacco bale passage;
Described tobacco bale passage is described interior to the platform of coming in and going out for the tobacco bale on it is transported to;
Described shuttle is also for being carried to the described interior tobacco bale to coming in and going out on platform on the described export-oriented platform of coming in and going out.
At one, preferably or alternatively in embodiment, described shuttle outbound ordering system also comprises pallet code-disc machine, wherein:
The mode that described piler and described shuttle all carry the pallet of tobacco bale by carrying is separately carried tobacco bale;
When described tobacco bale clamping machine folder is embraced tobacco bale, tobacco bale is separated from described pallet;
Described pallet code-disc machine, for after tobacco bale is separated with described pallet, carries out code-disc operation to described pallet;
Described shuttle is also for extremely described interior to the platform of coming in and going out by the described pallet carrying that reaches predetermined number;
Described piler also for by described interior described pallet carrying on the platform of coming in and going out to the predetermined goods yard on the shelf of described intensive storehouse.
The tobacco bale warehouse-out method that the embodiment of the present invention provides, the shuttle outbound ordering system that the arbitrary technical scheme of this tobacco bale warehouse-out method application the present invention provides is carried out, and this tobacco bale warehouse-out method at least comprises the following steps:
S1, described cigarette formulation library storage control and management system know that the number of the spare bits of buffer memory platform described in first row is N, and the number of the spare bits of buffer memory platform is M described in second row, and current to need the zone bit corresponding to outbound order of the tobacco bale of outbound be K;
The value of S2, described cigarette formulation library storage control and management system update N, make N=N-1, and issue described outbound instruction according to the value of K or N, described piler is according to described outbound instruction, one of them tobacco bale of depositing is transported in the spare bits of buffer memory platform described in first row on the shelf of described intensive storehouse;
The shipment order of tobacco bale described in S3, described cigarette formulation library storage control and management system queries on buffer memory platform in described formula, if the value of zone bit and the value of K of the order correspondence of which tobacco bale are consistent, upgrade the value of N or the value of M in described cigarette formulation library storage control and management system, or, upgrade K and the value of N or the value of K and M in described cigarette formulation library storage control and management system, make K=K+1;
If this tobacco bale, on buffer memory platform described in first row, makes N=N+1, as this tobacco bale makes M=M+1 on buffer memory platform as described in second row, and issuing described outbound instruction according to the value of K or according to the value of the K after upgrading, described shuttle is carried to this tobacco bale on described discrepancy platform according to described outbound instruction;
S4, repeat above-mentioned steps S3 until the sum of the tobacco bale that needs undercarriage of indicating in K> undercarriage list;
The mode that S5, described tobacco bale clamping machine adopt folder to embrace transfers to the tobacco bale on described discrepancy platform on the buffer memory passage that feeds intake and for unpacking machine, tobacco bale is unpacked with tobacco leaf and fed intake.
At one preferably or alternatively in embodiment,
Carry out in the process of described step S4, if N=1 in described cigarette formulation library storage control and management system, upgrade the value of M and N in described cigarette formulation library storage control and management system, make N=N+1, M=M-1, described cigarette formulation library storage control and management system issues described outbound instruction according to the value of M and N, and described shuttle is transported in the spare bits of buffer memory platform described in second row being carried to the latest the tobacco bale on buffer memory platform described in first row.
Based on technique scheme, the embodiment of the present invention at least can produce following technique effect:
In shuttle outbound ordering system provided by the invention, shuttle not only can be carried to the tobacco bale on buffer memory platform in the spare bits on buffer memory platform, the tobacco bale feeding sequence that shuttle can also be predetermined is carried to discrepancy platform by the tobacco bale on buffer memory platform, when tobacco bale being carried to by shuttle, come in and go out after platform, can tobacco bale be transferred to unpacking machine by tobacco bale clamping machine unpacks with tobacco leaf and feeds intake tobacco bale for unpacking machine, compared with prior art, the present invention is without waiting for that as prior art transferring to unpacking machine by transfer machine and tobacco bale clamping machine one by one again after piler arranges sequentially by all tobacco bales according to the tobacco bale feeding sequence of stipulating in sheet cigarette formula unpacks with tobacco leaf and feed intake tobacco bale for unpacking machine, so saved the wait time while carrying out tobacco bale scheduling in prior art, so improved the outbound efficiency of tobacco bale, solve prior art and had the inefficient technical matters of outbound.
Optimal technical scheme provided by the invention compared with prior art at least can produce following technique effect:
1, the quicksort of having realized the tobacco bale outbound of the intensive storehouse of sheet cigarette by shuttle, has improved outbound efficiency;
2, omit the transfer machine and the cross conveyor that in prior art, provide and reduced load transfer device, reduced equipment investment;
3, the buffer memory platform number needing is few, and occupied ground is little, so realized compact layout, has reduced cost.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms the application's a part, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
The schematic diagram of annexation between the chief component that Fig. 1 is the shuttle outbound ordering system that provides in prior art;
The schematic diagram of annexation between the chief component of the shuttle outbound ordering system that Fig. 2 provides for the embodiment of the present invention;
The schematic flow sheet of the tobacco bale warehouse-out method of the application shuttle outbound ordering system that Fig. 3 provides for the embodiment of the present invention;
Reference numeral: 1, right side piler tunnel; 2, right side piler tobacco bale feeding sequence Distribution Area; 3, piler; 4, intensive storehouse shelf; 5, left side piler tunnel; 6, unpacking machine; 7, cross conveyor; 8, transfer machine; 9, the buffer memory passage that feeds intake; 10, piler; 11, left side piler tobacco bale feeding sequence Distribution Area; 12, tobacco bale clamping machine; 13, pallet code-disc machine; 14, shuttle vehicle track; 15, shuttle; 16, discrepancy platform; 17, buffer memory platform; 171, first row buffer memory platform; 172, second row buffer memory platform; 18, platform Q.
The specific embodiment
Can understand the distinctive points between content of the present invention and the present invention and prior art with reference to accompanying drawing Fig. 1～Fig. 3 and word content below.Below, by accompanying drawing and the mode of enumerating optional embodiment more of the present invention, technical scheme of the present invention (comprising optimal technical scheme) is described in further detail.It should be noted that: any technical characterictic in the present embodiment, any technical scheme is all the technical characterictic of plurality of optional or one or more in optional technical scheme, cannot exhaustive all alternative technical characterictics of the present invention and alternative technical scheme in order to describe succinct need in presents, also the embodiment that is not easy to each technical characterictic all emphasizes that it is one of optional numerous embodiments, so those skilled in the art should know: arbitrary technological means provided by the invention can be replaced or arbitrarily two or more technological means provided by the invention or technical characterictic are combined mutually and obtain new technical scheme.Any technical characterictic and any technical scheme in the present embodiment all do not limit the scope of the invention, protection scope of the present invention should comprise those skilled in the art do not pay creative work thinkable any alternate embodiments and those skilled in the art two or more technological means arbitrarily provided by the invention or technical characterictic are combined mutually and the new technical scheme that obtains.
The embodiment of the present invention provides that a kind of outbound efficiency is high, tobacco bale sequence speed is fast, load transfer device is few, compact in design and the low shuttle outbound ordering system of equipment investment cost and the tobacco bale warehouse-out method of applying this shuttle outbound ordering system.
Below in conjunction with Fig. 2～Fig. 3, technical scheme provided by the invention is carried out to more detailed elaboration.
As shown in Figure 2 to 3, the shuttle outbound ordering system that the embodiment of the present invention provides, comprise intensive storehouse shelf 4, piler (be preferably and comprise left side piler 10 and right side piler 3), shuttle 15, shuttle vehicle track 14, buffer memory platform 17, come in and go out platform 16 and tobacco bale clamping machine 12, wherein:
Piler is for being transported to the tobacco bale of depositing on intensive storehouse shelf 4 spare bits of buffer memory platform 17.
Shuttle 15 is arranged on shuttle vehicle track 14, and shuttle 15 can slide on shuttle vehicle track 14, shuttle 15 is for the tobacco bale on buffer memory platform 17 is carried to the spare bits on buffer memory platform 17, and shuttle 15 is also carried to by the tobacco bale on buffer memory platform 17 platform 16 of coming in and going out for the tobacco bale feeding sequence according to predetermining.
Tobacco bale clamping machine 12 is for transferring to by the tobacco bale of coming in and going out on platform 16 the buffer memory passage 9 that feeds intake.The tobacco bale feeding intake on buffer memory passage 9 can unpack with tobacco leaf and feed intake for 6 pairs of tobacco bales of unpacking machine.
In shuttle 15 outbound ordering systems provided by the invention, shuttle 15 not only can be carried to the tobacco bale on buffer memory platform 17 in the spare bits on buffer memory platform 17, the tobacco bale feeding sequence that shuttle 15 can also be predetermined is carried to by the tobacco bale on buffer memory platform 17 platform 16 of coming in and going out, when tobacco bale being carried to by shuttle 15, come in and go out after platform 16, can tobacco bale be transferred to unpacking machine 6 by tobacco bale clamping machine 12 unpacks with tobacco leaf and feeds intake for 6 pairs of tobacco bales of unpacking machine, compared with prior art, the present invention is without waiting for that as prior art transferring to unpacking machine 6 by transfer machine and tobacco bale clamping machine 12 one by one again after piler arranges sequentially by all tobacco bales according to the tobacco bale feeding sequence of stipulating in sheet cigarette formula unpacks with tobacco leaf and feed intake for 6 pairs of tobacco bales of unpacking machine, so saved the wait time while carrying out tobacco bale scheduling in prior art, so improved the outbound efficiency of tobacco bale, and the transfer machine and the cross conveyor that in prior art, provide have been provided and have reduced load transfer device, reduced equipment investment, simultaneously, the buffer memory platform number that the present invention needs is few, occupied ground is little, so realized compact layout, reduced cost.
As preferably a kind of or embodiment alternatively, shuttle 15 outbound ordering systems also comprise sheet cigarette formulation library storage control and management system, wherein:
Sheet cigarette formulation library storage control and management system is for receiving the next outbound list of Upper system transmission (or title: delivery order), according to outbound single choice, surely need the tobacco bale of outbound and create undercarriage list, and to the corresponding outbound instruction of the tobacco bale that needs undercarriage of indicating in piler and shuttle 15 transmissions and undercarriage list.
Piler is for being transported to buffer memory platform 17 according to outbound instruction by the tobacco bale of outbound instruction appointment on intensive storehouse shelf 4.
Shuttle 15 is for being carried to the spare bits on buffer memory platform 17 according to outbound instruction by the tobacco bale on buffer memory platform 17, and/or shuttle 15 is for being carried to by the tobacco bale on buffer memory platform 17 platform 16 of coming in and going out according to the tobacco bale feeding sequence of outbound instruction regulation.
The outbound instruction automatic operation that piler or shuttle 15 can send according to sheet cigarette formulation library storage control and management system.Certainly, the device of the device of piler or similar piler and shuttle 15 or similar shuttle 15 all also can artificially be controlled by operating personal.
As preferably a kind of or embodiment alternatively, the number of buffer memory platform 17 is two rows, two row's buffer memory platforms 17 comprise first row buffer memory platform (being filled with numeral 1,2,3,5,6 in Fig. 2 in first row buffer memory platform) 171 and second row buffer memory platform (being filled with numeral 7,8,9,10,11,12 in Fig. 2 in second row buffer memory platform) 172, wherein:
The number of the buffer memory platform 17 that first row buffer memory platform 171 and second row buffer memory platform 172 comprise is separately at least two.
Distance between first row buffer memory platform 171 and piler is less than the distance between second row buffer memory platform 172 and piler.
Piler is for being transported to the tobacco bale of depositing on intensive storehouse shelf 4 spare bits of first row buffer memory platform 171.
Shuttle 15 is for being carried to the spare bits on second row buffer memory platform 172 by the tobacco bale on first row buffer memory platform 171; And/or shuttle 15 is for being carried to by the tobacco bale on first row buffer memory platform 171 or second row buffer memory platform 172 platform 16 of coming in and going out according to the tobacco bale feeding sequence of outbound instruction regulation.
Because first row buffer memory platform 171 and piler are nearer, so first piler is transported to the tobacco bale of depositing on intensive storehouse shelf 4 in the spare bits of first row buffer memory platform 171, when the spare bits in first row buffer memory platform 171 is filled up soon, by shuttle 15, the tobacco bale on first row buffer memory platform 171 is carried to the spare bits on second row buffer memory platform 172 again, can save like this distance of walking in piler carrying tobacco bale process, and then save time, improve handling efficiency and shipment efficiency.
As preferably a kind of or embodiment alternatively, intensive storehouse shelf 4 comprise at least two passes, in the number of buffer memory platform 17 and a passage, the goods yard number (tobacco bale can be placed in each goods yard, and goods yard number can be understood as tobacco bale number) of intensive storehouse shelf 4 equates.
Now, even if the tobacco bale after sequentially leaning on most in the tobacco bale feeding sequence of regulation in sheet cigarette formula is finally carried out by piler, buffer memory platform 17 also exists enough spare bits to place these tobacco bales.Can carry out outbound sequence to the tobacco bale of a passage at every turn, then through tobacco bale clamping machine 12 to the buffer memory passage 9 that feeds intake, wait for that unpacking machine 6 unpacks according to the order of sequence.
As preferably a kind of or embodiment alternatively, the platform 16 of coming in and going out comprise the extroversion of dock with tobacco bale clamping machine 12 come in and go out platform (being filled with numeral 4 in the export-oriented platform of coming in and going out in Fig. 2) and dock with piler interior to the platform of coming in and going out (being filled with digital 13,14 in Fig. 2 in discrepancy platform).The interior number to the platform of coming in and going out is at least two.Shuttle 15 is for being carried to the tobacco bale on buffer memory platform 17 on the export-oriented platform of coming in and going out.
The export-oriented platform of coming in and going out docks with tobacco bale clamping machine 12, so after shuttle 15 is carried on the export-oriented platform of coming in and going out by the tobacco bale on buffer memory platform 17, export-oriented tobacco bale of coming in and going out on platform can be transferred on the buffer memory passage that feeds intake and be unpacked with tobacco leaf and feed intake for 6 pairs of tobacco bales of unpacking machine by tobacco bale clamping machine 12.
As preferably a kind of or embodiment alternatively, between two buffer memory platforms (being filled with numeral 3,5 in Fig. 2 in these two buffer memory platforms) of the position of the export-oriented platform of coming in and going out (being filled with numeral 4 in the export-oriented platform of coming in and going out in Fig. 2) in second row buffer memory platform 172.
The export-oriented platform of coming in and going out (being filled with numeral 4 in the export-oriented platform of coming in and going out in Fig. 2) is all not very too far away apart from buffer memory platforms 17 different in buffer memory platform 17, be conducive to shuttle 15 tobacco bale on buffer memory platform 17 is carried to export-oriented discrepancy on platform, to be conducive to the quick shipment of tobacco bale.
As preferably a kind of or embodiment alternatively, piler comprises the first piler and the second piler, and the distance of the first piler and buffer memory platform 17 is less than the distance of the second piler and buffer memory platform 17.
Interiorly to the platform of coming in and going out, be positioned at first row buffer memory platform 171 around, interiorly between come in and go out platform and the second piler, be provided with tobacco bale passage, the second piler is used for, according to outbound instruction, the tobacco bale of outbound instruction appointment on intensive storehouse shelf 4 is transported to tobacco bale passage.
Tobacco bale passage is interior to the platform of coming in and going out for the tobacco bale on it is transported to.
Shuttle 15 is also for being carried to the interior tobacco bale to coming in and going out on platform on the export-oriented platform of coming in and going out.
First the first piler works, and when the first piler breaks down, can use the second piler to replace the first piler work.
As preferably a kind of or embodiment alternatively, shuttle 15 outbound ordering systems also comprise pallet code-disc machine 13, wherein:
The mode that piler and shuttle 15 all carry the pallet of tobacco bale by carrying is separately carried tobacco bale.
When tobacco bale clamping machine 12 folders are embraced tobacco bale, tobacco bale is separated from pallet.
Pallet code-disc machine 13, for after tobacco bale is separated with pallet, carries out code-disc operation to pallet.
Shuttle 15 is also for extremely interior to the platform 16 of coming in and going out by the pallet carrying that reaches predetermined number.
Piler also for by interior pallet carrying on the platform 16 of coming in and going out to the predetermined goods yard on intensive storehouse shelf 4.
With pallet, carry tobacco bale, can play a protective role to tobacco bale.
The tobacco bale warehouse-out method that the embodiment of the present invention provides, the shuttle 15 outbound ordering systems that the arbitrary technical scheme of this tobacco bale warehouse-out method application the present invention provides are carried out, and this tobacco bale warehouse-out method at least comprises the following steps:
S1, sheet cigarette formulation library storage control and management system knows that the number of the spare bits of first row buffer memory platform 171 is N, and the number of the spare bits of second row buffer memory platform 172 is M, and current to need the zone bit corresponding to outbound order of the tobacco bale of outbound be K.
The value of S2, sheet cigarette formulation library storage control and management system update N, make N=N-1, and issuing outbound instruction according to the value of K or N, piler, according to outbound instruction, is transported to one of them tobacco bale of depositing on intensive storehouse shelf 4 in the spare bits of first row buffer memory platform 171.
The shipment order of tobacco bale on S3, sheet cigarette formulation library storage control and management system queries buffer memory platform 17 in formula, if the value of zone bit and the value of K of the order correspondence of which tobacco bale are consistent, upgrade the value of N or the value of M in described cigarette formulation library storage control and management system, or, more K and the value of N or the value of K and M in new film cigarette formulation library storage control and management system, make K=K+1;
If this tobacco bale, on first row buffer memory platform 171, makes N=N+1, as this tobacco bale makes M=M+1 on second row buffer memory platform 172, and issuing outbound instruction according to the value of K or according to the value of the K after upgrading, shuttle 15 is carried to this tobacco bale to come in and go out on platform 16 according to outbound instruction.
S4, repeat above-mentioned steps S3 until the sum of the tobacco bale that needs undercarriage of indicating in K> undercarriage list.
S5, tobacco bale clamping machine 12 adopt the mode that folder is embraced that the tobacco bale of coming in and going out on platform 16 is transferred on the buffer memory passage that feeds intake and unpacks with tobacco leaf and feed intake for 6 pairs of tobacco bales of unpacking machine.
Carry out above-mentioned steps S1-S5 and can utilize the shuttle 15 outbound ordering systems that the arbitrary technical scheme of the present invention provides to realize the quicksort to tobacco bale, and improve outbound efficiency.
As preferably a kind of or embodiment alternatively, in the process of execution step S4, as N=1 in chankings cigarette formulation library storage control and management system, the value of M and N in new film cigarette formulation library storage control and management system more, make N=N+1, M=M-1, sheet cigarette formulation library storage control and management system issues outbound instruction according to the value of M and N, and shuttle 15 is transported to the tobacco bale being carried to the latest on first row buffer memory platform 171 in the spare bits of second row buffer memory platform 172.
Said method can make full use of the spare bits of second row buffer memory platform 172.
Describe by way of example optimal technical scheme provided by the invention below in detail:
As shown in Figures 2 and 3, shuttle outbound ordering system of the present invention, is comprised of sheet cigarette formulation library storage control and management system, intensive storehouse shelf 4, piler 3, piler 10, shuttle 15, shuttle vehicle track 14, buffer memory platform 17, come in and go out platform 16, tobacco bale clamping machine 12, pallet code-disc machine 13 etc.Piler 3 and totally 2, piler 10 1 the first from left right sides in this example, 12 tobacco bales of each passage storage, buffer memory platform 17 has 11, for the platform in Fig. 2 (being filled with numeral 1,2,3,5,6,7,8,9,10,11,12 in Fig. 2 in buffer memory platform), the platform 16 of coming in and going out has 3 (in the platform of coming in and going out in Fig. 2, being filled with numeral 4,13,14).
Generally, outbound is by being that left side piler 10 in Fig. 2 completes near the piler of buffer memory passage 9 of feeding intake.When primary processing line preparation Lamina bale feeds intake, warehousing management control system receives after the next outbound list of Upper system transmission, system is selected starts to create undercarriage list by the tobacco bale of outbound, and establishing shuttle vehicle track 14 buffer memory rooms, the left side has M, buffer memory room, the right has N, current outbound tobacco bale zone bit is K, during initial condition, and buffer memory room, left side M=5, the right buffer memory room N=6, current outbound tobacco bale zone bit K=1.Outbound Lamina bale is by the outbound successively that puts in order in passage, and warehousing management control system sends instructions and notifies the Lamina bale outbound of left side piler 10 fetching routings, and left side piler 10 is taken the pallet that is loaded with Lamina bale of first position away.Afterwards, if shelf are shuttle racks 4, the plate that shuttles back and forth is delivered to first position successively by the follow-up pallet that is loaded with Lamina bale, waits left side piler 10 and continues picking; If shelf are gravitational goods shelves, the follow-up pallet that the is loaded with Lamina bale pallet position that glides under the effect of gravity, delivers to first position successively, waits left side piler 10 and continues pickings; Meanwhile, piler by the got pallet that is loaded with Lamina bale by the arbitrary empty position of right side buffer memory platform 17 that is positioned over tobacco bale feeding sequence Distribution Area, left side.Now, warehousing management control system is done following flow process:
a、N=N-1；
B, system traversal be the order of the tobacco bale on buffer memory position in formula, if find to equal the tobacco bale of outbound tobacco bale zone bit K, on this tobacco bale on the left side buffer memory position, M=M+1, if this tobacco bale is on the right on buffer memory position, N=N+1, shuttle 15 is got this tobacco bale and through the platform 16 of coming in and going out, is sent to tobacco bale clamping machine 12 and carries out pallet separation, K=K+1 simultaneously, does not wait or K>12 reef knot bundle with K to the order of the tobacco bale on buffer memory position in formula so repeatedly;
C, as N=1, shuttle 15 is transported to buffer memory room, the left side by this tobacco bale and stores, N=N+1, M=M-1.Then according to the instruction of warehousing management control system, continue picking up of next Lamina bale, so repeatedly, until the whole undercarriages of Lamina bale on current outbound list.Then, warehousing management control system for empty, discharges storage space, to carry out region allocation next time by the former area flag taking of the Lamina bale on this outbound list.The pallet that is loaded with Lamina bale through sequence passes through tobacco bale clamping machine 12, by this equipment, Lamina bale folder is taken in one's arms, make pallet separated with Lamina bale, empty pallet enters pallet code-disc machine 13 and carries out code-disc, when quantity is accumulated to an empty pallet group, then by shuttle 15, the conveyer that is filled with the platform of numeral 14, piler, empty pallet group is reclaimed to warehouse-in.After Lamina bale is separated with pallet, tobacco bale clamping machine 12 is positioned over Lamina bale on roller-way, then by the buffer memory passage 9 that feeds intake, to unpacking machine 6, is unpacked with tobacco leaf and feeds intake.So completed the automatic withdrawing operation of Lamina bale.Can be referring to diagram of circuit 3.
What fill a prescription that intensive storehouse adopts as sheet cigarette is shuttle rack 4, when piler 10 appearance in left side are when abnormal, and right side piler 3 outbound of can meeting an urgent need.Outbound tobacco bale is filled with numeral 18 platform Q, is filled with the platform of numeral 14 in Fig. 2, is sorted after being filled with the platform of numeral 13 by shuttle 15, and all the other flow processs are the same.
By shuttle outbound ordering system provided by the present invention, realized the quicksort of the intensive storehouse of sheet cigarette tobacco bale outbound, improved outbound efficiency, reduced load transfer device, realized compact layout, reduced equipment investment.
The disclosed arbitrary technical scheme of the invention described above unless otherwise stated, if it discloses number range, so disclosed number range is preferred number range, any it should be appreciated by those skilled in the art: preferred number range is only the obvious or representative numerical value of technique effect in many enforceable numerical value.Because numerical value is more, cannot be exhaustive, so the present invention just discloses part numerical value with casehistory technical scheme of the present invention, and the above-mentioned numerical value of enumerating should not form the restriction to the invention protection domain.
If used the words such as " first ", " second " to limit parts herein, those skilled in the art should know: the use of " first ", " second " is only used to be convenient to describe above parts are distinguished as not having outside Stated otherwise, and above-mentioned word does not have special implication.
Simultaneously, if the invention described above discloses or has related to parts or the framing member of connection fastened to each other, so, unless otherwise stated, be fixedly connected with and can be understood as: can dismantle and be fixedly connected with (for example using bolt or screw to connect), also can be understood as: non-removable being fixedly connected with (for example rivet, weld), certainly, connection fastened to each other also can for example, be replaced (obviously cannot adopt except integrally formed technique) by integral type structure (use foundry technique is integrally formed to be created).
In addition, in the disclosed arbitrary technical scheme of the invention described above applied for the term that represents position relationship or shape unless otherwise stated its implication comprise and its approximate, similar or approaching state or shape.Arbitrary parts provided by the invention can be both to be assembled by a plurality of independent component parts, the produced separate part of the technique that also can be one of the forming.
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the field are to be understood that: still can modify or part technical characterictic is equal to replacement the specific embodiment of the present invention; And not departing from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.
Claims (10)
1. a shuttle outbound ordering system, is characterized in that, comprises intensive storehouse shelf, piler, shuttle, buffer memory platform, come in and go out platform and tobacco bale clamping machine, wherein:
Described intensive storehouse shelf are for depositing and the sheet cigarette corresponding tobacco bale of filling a prescription;
Described piler is for being transported to the tobacco bale of depositing on the shelf of described intensive storehouse the spare bits of described buffer memory platform;
Described shuttle is for being carried to the spare bits on described buffer memory platform by the tobacco bale on described buffer memory platform, and described shuttle is also carried to described discrepancy platform for the tobacco bale feeding sequence according to predetermining by the tobacco bale on described buffer memory platform;
Described tobacco bale clamping machine is for transferring to by the tobacco bale on described discrepancy platform the buffer memory passage that feeds intake.
2. shuttle outbound ordering system according to claim 1, is characterized in that, described shuttle outbound ordering system also comprises sheet cigarette formulation library storage control and management system, wherein:
Described cigarette formulation library storage control and management system is for after receiving the next outbound list of Upper system transmission, according to described outbound single choice, surely need the tobacco bale of outbound and create undercarriage list, and to the corresponding outbound instruction of the tobacco bale that needs undercarriage of indicating in described piler and the transmission of described shuttle and described undercarriage list;
Described piler is for being transported to described buffer memory platform according to described outbound instruction by the tobacco bale of described intensive storehouse the above outbound instruction appointment of shelf;
Described shuttle is for being carried to the spare bits on described buffer memory platform according to described outbound instruction by the tobacco bale on described buffer memory platform, and/or described shuttle is for being carried to described discrepancy platform according to the tobacco bale feeding sequence of described outbound instruction regulation by the tobacco bale on described buffer memory platform.
3. shuttle outbound ordering system according to claim 2, is characterized in that, the number of described buffer memory platform is two rows, and the described buffer memory platform of two rows comprises described in first row buffer memory platform described in buffer memory platform and second row, wherein:
The number of the described buffer memory platform that described in first row, described in buffer memory platform and second row, buffer memory platform comprises is separately at least two;
Distance described in first row between buffer memory platform and described piler is less than the distance between buffer memory platform and described piler described in second row;
Described piler is for being transported to the tobacco bale of depositing on the shelf of described intensive storehouse the spare bits of buffer memory platform described in first row;
Described shuttle is for being carried to the tobacco bale on buffer memory platform described in first row the spare bits on buffer memory platform described in described second row; And/or described shuttle is for being carried to described discrepancy platform according to the tobacco bale feeding sequence of described outbound instruction regulation by the tobacco bale on buffer memory platform described in buffer memory platform or second row described in first row.
4. shuttle outbound ordering system according to claim 3, is characterized in that, described intensive storehouse shelf comprise at least two passes, and the number of described buffer memory platform equates with the goods yard number of described intensive storehouse shelf in a described passage.
5. shuttle outbound ordering system according to claim 3, is characterized in that, described discrepancy platform comprise the extroversion of docking with described tobacco bale clamping machine come in and go out platform and dock with described piler interior to discrepancy platform; The described interior number to the platform of coming in and going out is at least two;
Described shuttle is for being carried to the tobacco bale on described buffer memory platform on the described export-oriented platform of coming in and going out.
6. shuttle outbound ordering system according to claim 5, is characterized in that, between two described buffer memory platforms of the position of the described export-oriented platform of coming in and going out in buffer memory platform described in second row.
7. shuttle outbound ordering system according to claim 5, it is characterized in that, described piler comprises the first piler and the second piler, and the distance of described the first piler and described buffer memory platform is less than the distance of described the second piler and described buffer memory platform;
Describedly interiorly to the platform of coming in and going out, be positioned at described in first row buffer memory platform around, describedly interiorly between come in and go out platform and described the second piler, be provided with tobacco bale passage, described the second piler is used for, according to described outbound instruction, the tobacco bale of described intensive storehouse the above outbound instruction appointment of shelf is transported to described tobacco bale passage;
Described tobacco bale passage is described interior to the platform of coming in and going out for the tobacco bale on it is transported to;
Described shuttle is also for being carried to the described interior tobacco bale to coming in and going out on platform on the described export-oriented platform of coming in and going out.
8. shuttle outbound ordering system according to claim 5, is characterized in that, described shuttle outbound ordering system also comprises pallet code-disc machine, wherein:
The mode that described piler and described shuttle all carry the pallet of tobacco bale by carrying is separately carried tobacco bale;
When described tobacco bale clamping machine folder is embraced tobacco bale, tobacco bale is separated from described pallet;
Described pallet code-disc machine, for after tobacco bale is separated with described pallet, carries out code-disc operation to described pallet;
Described shuttle is also for extremely described interior to the platform of coming in and going out by the described pallet carrying that reaches predetermined number;
Described piler also for by described interior described pallet carrying on the platform of coming in and going out to the predetermined goods yard on the shelf of described intensive storehouse.
9. a tobacco bale warehouse-out method, is characterized in that, this tobacco bale warehouse-out method application rights requires the arbitrary described shuttle outbound ordering system of 3-8 to carry out, and this tobacco bale warehouse-out method at least comprises the following steps:
S1, described cigarette formulation library storage control and management system know that the number of the spare bits of buffer memory platform described in first row is N, and the number of the spare bits of buffer memory platform is M described in second row, and current to need the zone bit corresponding to outbound order of the tobacco bale of outbound be K;
The value of S2, described cigarette formulation library storage control and management system update N, make N=N-1, and issue described outbound instruction according to the value of K or N, described piler is according to described outbound instruction, one of them tobacco bale of depositing is transported in the spare bits of buffer memory platform described in first row on the shelf of described intensive storehouse;
The shipment order of tobacco bale described in S3, described cigarette formulation library storage control and management system queries on buffer memory platform in described formula, if the value of zone bit and the value of K of the order correspondence of which tobacco bale are consistent, upgrade the value of N or the value of M in described cigarette formulation library storage control and management system, or, upgrade K and the value of N or the value of K and M in described cigarette formulation library storage control and management system, make K=K+1;
If this tobacco bale, on buffer memory platform described in first row, makes N=N+1, as this tobacco bale makes M=M+1 on buffer memory platform as described in second row, and issuing described outbound instruction according to the value of K or according to the value of the K after upgrading, described shuttle is carried to this tobacco bale on described discrepancy platform according to described outbound instruction;
S4, repeat above-mentioned steps S3 until the sum of the tobacco bale that needs undercarriage of indicating in K> undercarriage list;
The mode that S5, described tobacco bale clamping machine adopt folder to embrace transfers to the tobacco bale on described discrepancy platform on the buffer memory passage that feeds intake and for unpacking machine, tobacco bale is unpacked with tobacco leaf and fed intake.
10. tobacco bale warehouse-out method according to claim 9, is characterized in that,
Carry out in the process of described step S4, if N=1 in described cigarette formulation library storage control and management system, upgrade the value of M and N in described cigarette formulation library storage control and management system, make N=N+1, M=M-1, described cigarette formulation library storage control and management system issues described outbound instruction according to the value of M and N, and described shuttle is transported in the spare bits of buffer memory platform described in second row being carried to the latest the tobacco bale on buffer memory platform described in first row.
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| CN111284999A (en) * | 2020-02-26 | 2020-06-16 | 意欧斯智能科技股份有限公司 | Conveying system for automatically sorting tires |
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