CN103640328A - High-stability precision composite screen printing plate - Google Patents
High-stability precision composite screen printing plate Download PDFInfo
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- CN103640328A CN103640328A CN201310678475.1A CN201310678475A CN103640328A CN 103640328 A CN103640328 A CN 103640328A CN 201310678475 A CN201310678475 A CN 201310678475A CN 103640328 A CN103640328 A CN 103640328A
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Abstract
The invention relates to a screen for silk-screen printing, which can cover all printable electronic products, in particular to a high-stability precision composite screen printing plate. The screen comprises an aluminum frame and screen cloth bridged on the aluminum frame, and is characterized by comprising a flat screen skip printing area located in the center of the screen cloth, and a non-graphic area on the outer edge of the flat screen skip printing area is bonded with the inner edge of the screen cloth; and the middle part of the flat screen skip printing area is an array regular polygon graphic area, and the width of the non-graphic area on the outer edge of the flat screen skip printing area is 20-30 mm. According to the high-stability precision composite screen, the problems that materials are wasted due to the fact that printing instability, the surface unevenness and proneness of print moire in a plate making process exist and a stainless steel wire mesh cannot be cut at a free angle in the prior art are solved; and more importantly, the line width and the opening of a flat screen skip printing layer can be designed according to the graphic minimum precision and the printing thickness, finally, the quality of a printing product is improved, the service life of a printing plate is prolonged, and the production cost is reduced.
Description
Technical field
The present invention relates to the half tone that a kind of serigraphy is used, cover all accurate composite halftones that can printed electronic product, particularly a kind of high stability.
Background technology
Development along with electronic product printing technology, industry to printing screen plate becoming more meticulous, the aspect such as printing resistance, resistance to dissolubility proposed higher specification requirement, the quality of printing screen plate is most important to the effect of final printing, affects to a great extent the yield rate of product.The screen printing plate that printing industry is used at present has polyester half tone, nylon half tone, stainless steel metal half tone and organic/several large classes such as metal composite half tone.Wherein, composite halftone has high resiliency, high-fineness, high stability and low elongation, is characterized in that printing precision is high, reproducible, the life-span is long.But also there are some defects: graticule node causes half tone surface irregularity; Graticule is compound to be easily distorted, and causes silk screen dislocation, affects printing precision; The defects such as the bad easy generation pattern edge sawtooth on line of photoresists bridge formation, broken string, moire; Longitude and latitude silk thread has strict directionality, and the inhomogeneous phenomenon of the compound easy generation tension force of stainless (steel) wire and polyester webs, affects printing precision and service life; According to paper size, making certain angle cuts and can bring waste of material problem.
Chinese patent CN 103192594 A disclose a kind of solar energy composite halftone, and this half tone is combined on metal plain net layer by the mode that applies or overlay by mask photopolymer layer, make two-layer composite web structure.Overcome the longitude and latitude node that in prior art, the wire netting of establishment type exists, effectively improved the surface smoothness of half tone.Yet the problem of itself and unresolved graticule directionality, cannot realize that free angle cuts and design live width and opening according to fineness and the thickness of printing.
The present invention proposes a kind of high stability and precision composite halftone, the problems such as the easy distortion dislocation of pair warp and weft line, the specific directionality of graticule require, tension force is inhomogeneous propose solution, printing precision and service life are improved greatly, realize free angle and cut, make good, the direction-free technical goal of figure bridge formation.Described high stability and precision composite halftone integrates the advantages such as the high-fineness, high stability, low elongation of high resiliency, high chemical resistance and the stainless (steel) wire of polyester webs, has the advantages that printing precision is high, reproducible, flatness is high, the life-span is long.With respect to above-mentioned solar energy half tone, its stability is higher, makes figure non-directional, builds bridge goodly can not produce moire, can set arbitrarily live width and opening according to the needs of figure, has solved the problem that conventional composite half tone manufacturing process exists.Along with the high development of electron trade, composite halftone was widely used in the industries such as FPC, semiconductor, liquid crystal display, backlight, solar energy, touch-screen in recent years, and market demand is very big.At present this invention verifies on actual production line, and result of use is good, and repeating print property is strong and pattern precision is high.
Summary of the invention
The object of the present invention is to provide a kind of accurate composite halftone of high stability, it can solve the problems such as surface irregularity, tension force inhomogeneities, the easy distortion of graticule of the current conventional composite halftone using, the bad and service life of building bridge be short.
For achieving the above object, technical scheme of the present invention is: a kind of accurate composite halftone of high stability, comprise aluminium frame and the screen cloth of building bridge on described aluminium frame, it is characterized in that: also comprise the plain net that the is positioned at described screen cloth center district of biting, described plain net bite the non-graph area of outward flange in district and the inward flange of screen cloth bonding; The described plain net district's mid portion of biting is the graph area that the regular polygon of array forms, and the bite non-graph area of the outward flange width in district of described plain net is 20 ~ 30mm.
In an embodiment of the present invention, described plain net is bitten and is divided into double-layer structure, and upper strata is stainless steel or the nickel alloy plain net layer of biting, and lower floor is photosensitive polymer barrier layer; Described photosensitive polymer barrier layer is evenly coated on stainless steel or the nickel alloy plain net layer bottom surface of biting.
In an embodiment of the present invention, the aluminum profile cross section of described aluminium frame is a kind of in the reinforced design of a day word, field word or X-shaped.
In an embodiment of the present invention, the outward flange of described screen cloth is fixed on described aluminium frame by the glue of high tensile force resistance.
In an embodiment of the present invention, the bite non-graph area of outward flange in district of described screen cloth and described plain net is carried out compoundly, and the method for utilizing cutter or heating forms the compound barrier of high-tension by exposing the plain net district of biting after peeling off in the middle of screen cloth.
In an embodiment of the present invention, described screen cloth is polyester webs or nylon wire screen cloth.
In an embodiment of the present invention, described stainless steel or nickel alloy plain net are bitten layer thickness at 1 ~ 1000 um, and opening is at 10 ~ 250 um, and the live width of described adjacent regular polygon is got 1 ~ 100 um.
Compared to prior art, the present invention has following beneficial effect: the accurate composite halftone of a kind of high stability that technical solution of the present invention provides, the accurate composite halftone of described high stability is the same with the general structure of traditional composite web, but its core technology is the central figure of the composite layout district of biting and forms with adjacent octagon or dodecagon array, can design live width and opening according to fineness and the thickness of printing, the specification that contains all stainless (steel) wires, without cutting by certain angle, make figure and build bridge good, non-directional; Overcome the figure that in prior art, the torsional deformation of the graticule of the stainless (steel) wire of Weaving type brings and produced the defects such as moire, tension force inhomogeneities, surface irregularity, finally improved the quality of print product, also extend the service life of half tone, reduced production cost.
Accompanying drawing explanation
Fig. 1 is the screen structure figure of prior art.
Fig. 2 is the accurate composite halftone structural representation of high stability of the present invention.
Fig. 3 is stainless steel of the present invention or nickel alloy plain net structure partial enlarged diagram.
Fig. 4 is the local enlarged diagram of conventional steel web frame.
Fig. 5 is the bite generalized section in district of plain net
.
Description of reference numerals: 11,21-aluminium frame, 12,22-screen cloth, 13, the compound barrier of 23-, 14-stainless steel grenadine, the bite non-graph area of outward flange in district of 24-plain net, 25-graph area, the 31-50um live width district of biting, 32-stainless steel or the nickel alloy plain net layer of biting, the curve of the 33-50um live width district of biting, the silk thread that 41-is traditional, 51-live width, 52-opening, 53-photosensitive polymer barrier layer.
The specific embodiment
Below in conjunction with accompanying drawing, technical scheme of the present invention is specifically described.
As shown in Figure 2, the accurate composite halftone of a kind of high stability of the present invention, comprise aluminium frame 21 and the screen cloth 22 of building bridge on described aluminium frame 21, it is characterized in that: also comprise the plain net that the is positioned at described screen cloth 22 centers district of biting, the bite non-graph area 24 of outward flange in district of described plain net is bonding with the inward flange of screen cloth 22; The described plain net district's mid portion of biting is the graph area 25 that the regular polygon of array forms, and the bite non-graph area of outward flange 24 width in district of described plain net are 20 ~ 30mm.
As shown in Figure 5, described plain net is bitten and is divided into double-layer structure, upper strata be stainless steel or nickel alloy plain net bite layer 32, lower floor is photosensitive polymer barrier layer 53; Described photosensitive polymer barrier layer 53 is evenly coated on stainless steel or nickel alloy plain net layer 32 bottom surface of biting.
The aluminum profile cross section of described aluminium frame 21 is a kind of in the reinforced design of a day word, field word or X-shaped.
The outward flange of described screen cloth 22 is fixed on described aluminium frame 21 by the glue of high tensile force resistance.
The bite non-graph area 24 of outward flange in district of described screen cloth 22 and described plain net is carried out compoundly, and the method for utilizing cutter or heating forms the compound barrier 23 of high-tension by exposing the plain net district of biting after peeling off in the middle of screen cloth 22.
Described screen cloth 22 is polyester webs or nylon wire screen cloth.
Described stainless steel or nickel alloy plain net bite layer 32 thickness at 1 ~ 1000 um(, preferably get 500um), opening is preferably got 68um at 10 ~ 250 um(), the live width of described adjacent regular polygon is got 1 ~ 100 um(and is preferably got 20um).
In order to allow the more convenient understanding the present invention of those skilled in the art, below the present invention is specifically told about.
Be illustrated in figure 1 traditional composite halftone, comprise aluminium frame 11, screen cloth 12, compound barrier 13 and stainless steel grenadine 14, Fig. 2 is the accurate composite halftone structural representation of high stability of the present invention, with traditional structure roughly the same be divided into two-layer, upper strata be stainless steel or nickel alloy plain net bite layer 32, lower floor is photosensitive polymer barrier layer 53, wherein stainless steel or the nickel alloy plain net layer of biting 32 can pass through laser cutting, etching or electroforming process obtain, further by electropolishing, nickel plating alloy forms the required plain net of biting, the figure of fine can be further technique by electroforming obtain, carrier for photosensitive polymer barrier layer 53, print the layer of biting, wherein photosensitive polymer barrier layer 53 is that mixing method by being coated with or being coated with and overlaying generates, and by directional light printer exposure imaging, finally forms required printed pattern.
Shown in Fig. 2-3, form graphics field in the middle of the accurate composite halftone of high stability for octagon or dodecagon grid regions as shown in Figure 3, four hem widths are that the region of 20 ~ 30cm is the bite non-graph area 24 of outward flange in district of plain net, can be similarly regular polygon grid regions, guarantee the reliability compound with screen cloth 22, the plain net non-graph area 24 of the outward flange in district of biting is compound with the inward flange of screen cloth 22, form composite surface 23, generally with instant glue or UV glue bond, the outward flange of screen cloth 22 is bonding and high-intensity aluminium frame 21 is bonding with high-intensity viscosity gum, in enforcement structure of the present invention, screen cloth 22 provides tension force for stainless steel or the nickel alloy plain net layer 32 of biting, aluminium frame 21 provides support for whole composite surface, under perfect condition, whole half tone outer rim is positive square design.
Shown in Figure 3, the stainless steel of the accurate composite halftone zone line of described high stability or nickel alloy plain net layer 32 the local enlarged diagram of biting, wherein stainless steel or nickel alloy plain net layer 32 the center pattern of biting is that octagon unit forms, and positive eight limits are carried out the neighbouring array in left and right and obtained the required plain net district of biting by rotating after 22.5 °.
As shown in Figure 5, forming the grids that the accurate composite halftone stainless steel of high stability or nickel alloy plain net bite in the middle of layer 32 is octagon or dodecagon, its split shed 52 can be selected according to the fineness of figure with live width 51, wherein stainless steel or nickel alloy thickness D1 and photosensitive polymer barrier layer 53 thickness D2, can adjust flexibly according to graphic printing thickness requirement.
Shown in Figure 3, for live width 20um, the partial enlarged drawing of opening 68um, in conjunction with current electronic product if the live width of the main product of solar panel positive electrode, touch-screen is all at 50 ~ 65um, in Fig. 3, draw two any line segment L1, L2, it is spaced apart 50um, as setting the live width 50um live width district 31 of biting, has as can be seen from Figure excellent bridge formation, trafficability characteristic and avoids the generation of moire.
Printing for site figure shown in Figure 3 is as the printing of LGP, and in figure, annulus is the curve of the 50um live width outer contour in district 33 of biting, and therefrom can find out that outline is clear round and smooth.
Referring to Fig. 3-4, can find out, the stainless steel in the embodiment of the present invention or nickel alloy plain net are bitten, and layer 32 is more excellent than traditional silk thread of square 41 bridge formations, edge is rounder and more smooth, improves the permeability of printing.
By above enforcement, can be found out, the accurate composite halftone of a kind of high stability provided by the invention, the accurate composite halftone of described high stability is divided into double-layer structure: upper strata be stainless steel or nickel alloy plain net bite layer 32, lower floor is photosensitive polymer barrier layer 53, described photosensitive polymer barrier layer 53 is mixed generation by being coated with or being coated with overlaying, overcome the easy torsional deformation of stainless (steel) wire graticule compound tense in prior art, produced moire, the shortcoming such as tension stability is poor, surface irregularity, finally improve the press quality of product figure.
Be more than preferred embodiment of the present invention, all changes of doing according to technical solution of the present invention, when the function producing does not exceed the scope of technical solution of the present invention, all belong to protection scope of the present invention.
Claims (7)
1. the accurate composite halftone of a high stability, comprise aluminium frame and the screen cloth of building bridge on described aluminium frame, it is characterized in that: also comprise the plain net that the is positioned at described screen cloth center district of biting, described plain net bite the non-graph area of outward flange in district and the inward flange of screen cloth bonding; The described plain net district's mid portion of biting is the graph area that the regular polygon of array forms, and the bite non-graph area of the outward flange width in district of described plain net is 20 ~ 30mm.
2. the accurate composite halftone of a kind of high stability according to claim 1, is characterized in that: described plain net is bitten and divided into double-layer structure, and upper strata is stainless steel or the nickel alloy plain net layer of biting, and lower floor is photosensitive polymer barrier layer; Described photosensitive polymer barrier layer is evenly coated on stainless steel or the nickel alloy plain net layer bottom surface of biting.
3. the accurate composite halftone of a kind of high stability according to claim 1, is characterized in that: a kind of in the reinforced design of a day word, field word or X-shaped of the aluminum profile cross section of described aluminium frame.
4. the accurate composite halftone of a kind of high stability according to claim 1, is characterized in that: the outward flange of described screen cloth is fixed on described aluminium frame by the glue of high tensile force resistance.
5. the accurate composite halftone of a kind of high stability according to claim 1, it is characterized in that: the bite non-graph area of outward flange in district of described screen cloth and described plain net is carried out compoundly, and the method for utilizing cutter or heating forms the compound barrier of high-tension by exposing the plain net district of biting after peeling off in the middle of screen cloth.
6. the accurate composite halftone of a kind of high stability described in any according to claim 1,4 or 5, is characterized in that: described screen cloth is polyester webs or nylon wire screen cloth.
7. the accurate composite halftone of a kind of high stability according to claim 2, is characterized in that: described stainless steel or nickel alloy plain net are bitten layer thickness at 1 ~ 1000 um, and opening is at 10 ~ 250 um, and the live width of described adjacent regular polygon is got 1 ~ 100 um.
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Cited By (10)
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CN104485426A (en) * | 2014-12-26 | 2015-04-01 | 昆山国显光电有限公司 | OLED (organic light-emitting diode) package structure and package method |
CN106079861A (en) * | 2016-08-22 | 2016-11-09 | 昆山良品丝印器材有限公司 | Crystalline silicon printing cover side half tone and aligning structure thereof |
TWI566950B (en) * | 2015-05-14 | 2017-01-21 | Composite material network process method | |
CN106739446A (en) * | 2016-12-29 | 2017-05-31 | 中建材浚鑫科技股份有限公司 | A kind of metal screen printing plate of silk-screen printing |
CN107443947A (en) * | 2016-05-31 | 2017-12-08 | 仓和股份有限公司 | Half tone pattern and its manufacture method |
CN108582966A (en) * | 2018-05-24 | 2018-09-28 | 杭州临安鹏宇电子有限公司 | A kind of PCB composite halftones |
CN109470139A (en) * | 2018-10-29 | 2019-03-15 | 东莞市微大软件科技有限公司 | Solar energy surveys multi-thread method without net knot thin one screen of grid center line of printing screen plate |
CN110395062A (en) * | 2019-08-19 | 2019-11-01 | 江苏上达电子有限公司 | A kind of improved method of halftone grenadine |
CN113085346A (en) * | 2021-03-11 | 2021-07-09 | 浙江硕克科技有限公司 | Printing metal plate with printing surface having buffering function and manufacturing process thereof |
CN113878979A (en) * | 2021-12-06 | 2022-01-04 | 杭州晶宝新能源科技有限公司 | Manufacturing method of precision template, precision template and application |
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Cited By (13)
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CN104485426A (en) * | 2014-12-26 | 2015-04-01 | 昆山国显光电有限公司 | OLED (organic light-emitting diode) package structure and package method |
TWI566950B (en) * | 2015-05-14 | 2017-01-21 | Composite material network process method | |
CN107443947B (en) * | 2016-05-31 | 2024-01-30 | 仓和股份有限公司 | Screen pattern and manufacturing method thereof |
CN107443947A (en) * | 2016-05-31 | 2017-12-08 | 仓和股份有限公司 | Half tone pattern and its manufacture method |
CN106079861A (en) * | 2016-08-22 | 2016-11-09 | 昆山良品丝印器材有限公司 | Crystalline silicon printing cover side half tone and aligning structure thereof |
CN106739446A (en) * | 2016-12-29 | 2017-05-31 | 中建材浚鑫科技股份有限公司 | A kind of metal screen printing plate of silk-screen printing |
CN108582966A (en) * | 2018-05-24 | 2018-09-28 | 杭州临安鹏宇电子有限公司 | A kind of PCB composite halftones |
CN109470139A (en) * | 2018-10-29 | 2019-03-15 | 东莞市微大软件科技有限公司 | Solar energy surveys multi-thread method without net knot thin one screen of grid center line of printing screen plate |
CN109470139B (en) * | 2018-10-29 | 2019-07-23 | 东莞市微大软件科技有限公司 | Solar energy surveys multi-thread method without net knot thin one screen of grid center line of printing screen plate |
CN110395062A (en) * | 2019-08-19 | 2019-11-01 | 江苏上达电子有限公司 | A kind of improved method of halftone grenadine |
CN113085346A (en) * | 2021-03-11 | 2021-07-09 | 浙江硕克科技有限公司 | Printing metal plate with printing surface having buffering function and manufacturing process thereof |
CN113878979A (en) * | 2021-12-06 | 2022-01-04 | 杭州晶宝新能源科技有限公司 | Manufacturing method of precision template, precision template and application |
CN113878979B (en) * | 2021-12-06 | 2022-03-15 | 杭州晶宝新能源科技有限公司 | Manufacturing method of precision template, precision template and application |
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