CN103639557A - Positioned water spray device of reciprocating wire cut electrical discharge machining - Google Patents

Positioned water spray device of reciprocating wire cut electrical discharge machining Download PDF

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Publication number
CN103639557A
CN103639557A CN201310699890.5A CN201310699890A CN103639557A CN 103639557 A CN103639557 A CN 103639557A CN 201310699890 A CN201310699890 A CN 201310699890A CN 103639557 A CN103639557 A CN 103639557A
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Prior art keywords
water spray
nozzle
plate
water
spray
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CN201310699890.5A
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CN103639557B (en
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李克君
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ZIGONG JIATE CNC MACHINERY MANUFACTURING Co Ltd
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ZIGONG JIATE CNC MACHINERY MANUFACTURING Co Ltd
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  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The invention discloses a positioned water spray device of a reciprocating wire cut electrical discharge machining. The device comprises a water spray plate and a spray nozzle mounted in the water spray plate, wherein connected wire grooves are formed in one side of each of the water spray plate and the spray nozzle; a liquid inlet channel is arranged in the water spray plate; and the spray nozzle is provided with a liquid guide groove connected with the liquid inlet channel as well as a plurality of spray holes connected with the liquid guide groove. The device is characterized in that the water spray end of the spray nozzle is located outside an end surface of the water spray plate, and a chamfer is arranged on the spray nozzle end surface outside all the spray holes. The positioned water spray device has the advantages of absence of chip accumulation in the spray nozzle, stable processing and small wire electrode buffeting range, and improves the surface accuracy of workpieces and product quality effectively.

Description

The location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine
Technical field
The present invention relates to a kind of water injector for to-and-fro thread feed electric spark wire-electrode cutting machine.
Background technology
The mechanism of Wire-cut Electrical Discharge Machining is to utilize " electric discharge processing " principle, and conductive material is carried out to galvanic corrosion (spark discharge), reaches processing object.Wire-cut Electrical Discharge Machining is without making shaped electrode, add man-hour, utilize an one metal wire (being generally molybdenum filament) as tool-electrode, workpiece is carried out to spark discharge, the positive pole of the pulse power connects workpiece, negative pole receiving electrode silk, wire electrode moves back and forth with certain speed, and it constantly enters and leave region of discharge, sprays into liquid medium between wire electrode and workpiece simultaneously, workpiece is the definite orbiting motion of follow procedure under computer control, finally obtains required form workpiece.Spark discharge adds man-hour, and in working region, temperature reaches 8000-10000 degree Celsius, and for guaranteeing that wire electrode is not lost by high-temperature molten, the scheme adopting is in the industry between wire electrode and workpiece, to spray into liquid medium to carry out cooling.Therefore, all to-and-fro thread feed electric spark wire-electrode cutting machines are all furnished with water injector, development along with " middle wire " technology, traditional water injector that only can meet water spray cooling effect can not meet the requirement of " repeatedly cutting " technique completely, its shortcoming is, one, chip is more, and easily Integrated Chip is blocked hole for water spraying; Tradition water spray plate nozzle inner surface is a concave spherical surface, and hole for water spraying, on concave spherical surface, can produce a lot of chips during line cutting processing, and cleaning is washed away not as good as being easy to gather hole for water spraying is blocked, and causes water spray bad, process unstable, fracture of wire etc. even; Two, the electrodeless silk of traditional water injector positioning function, because the wire electrode speed of service is very fast, it certainly exists shake, causes finished surface precision bad, and product quality is affected.
Summary of the invention
The object of the invention is for prior art above shortcomings, a kind of location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine is provided, it have advantages of nozzle not stable, the wire electrode of Integrated Chip, processing to buffet amplitude little, effectively improved surface accuracy and the product quality of workpiece.
For achieving the above object, the location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine of the present invention, comprise water spray plate, be loaded on the nozzle in water spray plate, one side of water spray plate and nozzle is equipped with the silk groove being connected, in water spray plate, be provided with liquid inlet channel, nozzle is provided with the intake chute being connected with liquid inlet channel and the several spray orifices that are connected with intake chute, it is characterized in that the water spray end of nozzle is positioned at outside the end face of water spray plate, on the nozzle face in all spray orifices outside, is provided with chamfering.
Owing to being provided with chamfering on the nozzle face in all spray orifices outside, be beneficial to chip etc. and discharge, be unlikely accumulating on nozzle, guaranteed that water spray is stable, prevented fracture of wire, have advantages of that processing is stable;
As a further improvement on the present invention, holding on the water spray plate of a contrary side and be installed with maintainance block with the water spray of nozzle; As preferably, holding on the water spray plate of a contrary side and be installed with installing plate with the water spray of nozzle, in installing plate, be provided with dovetail groove, the opening of dovetail groove is consistent with silk groove, and described maintainance block is placed in dovetail groove, is provided with the fixedly holding screw of maintainance block on installing plate; During work, dovetail groove is convenient to the installation of maintainance block, and holding screw can prevent maintainance block landing, and maintainance block is contacted gently with wire electrode, has reduced the buffeting amplitude of wire electrode, has effectively improved surface accuracy and the product quality of workpiece.
In sum, the present invention have advantages of nozzle not stable, the wire electrode of Integrated Chip, processing to buffet amplitude little, effectively improved surface accuracy and the product quality of workpiece.
Accompanying drawing explanation
Fig. 1 is the front view of the embodiment of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the right view of Fig. 1.
Fig. 4 is the A-A cutaway view of Fig. 1.
Fig. 5 is the stereogram of installing plate in Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
As shown in Figures 1 to 5, the location water injector of this to-and-fro thread feed electric spark wire-electrode cutting machine, comprise water spray plate 1, be loaded on nozzle 2 in water spray plate 1, be fixedly arranged on water spray plate 1 upper mounting plate 3, one side of water spray plate 1 and nozzle 2 is equipped with the silk groove 4 being connected, in water spray plate 1, be provided with liquid inlet channel 5, nozzle 2 is provided with the intake chute 6 being connected with liquid inlet channel 5 and the several spray orifices 7 that are connected with intake chute 6, the water spray end of nozzle 2 is positioned at outside the end face of water spray plate 1, on the nozzle face in all spray orifices 7 outsides, is provided with chamfering 8; Installing plate 3 is positioned at the water spray end of nozzle 2 both sides that water spray plate 1 is relative, is provided with dovetail groove 9 in installing plate 3, and the opening of dovetail groove 9 is consistent with silk groove 4, and maintainance block 10 is placed in dovetail groove 9, is provided with the fixedly holding screw 11 of maintainance block 10 on installing plate 3; Dovetail groove 9 is convenient to the installation of maintainance block 10;
Maintainance block 10 adopts the materials such as the diamond of high temperature resistant and high rigidity or synthetic cut stone; During use, owing to being provided with chamfering 8 on the nozzle face in all spray orifices 7 outsides, being beneficial to chip etc. and discharging, be unlikely accumulating on nozzle 2, guaranteed that water spray is stable, prevented fracture of wire, have advantages of that processing is stable; Maintainance block 10 contacts gently with wire electrode simultaneously, has reduced the buffeting amplitude of wire electrode, has effectively improved surface accuracy and the product quality of workpiece.

Claims (3)

1. the location water injector of a to-and-fro thread feed electric spark wire-electrode cutting machine, comprise water spray plate, be loaded on the nozzle in water spray plate, one side of water spray plate and nozzle is equipped with the silk groove being connected, in water spray plate, be provided with liquid inlet channel, nozzle is provided with the intake chute being connected with liquid inlet channel and the several spray orifices that are connected with intake chute, the water spray end that it is characterized in that nozzle is positioned at outside the end face of water spray plate, on the nozzle face in all spray orifices outside, is provided with chamfering.
2. the location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine as claimed in claim 1, is characterized in that holding on the water spray plate of a contrary side and being installed with maintainance block with the water spray of nozzle.
3. the location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine as claimed in claim 2, it is characterized in that holding on the water spray plate of a contrary side and being installed with installing plate with the water spray of nozzle, in installing plate, be provided with dovetail groove, the opening of dovetail groove is consistent with silk groove, described maintainance block is placed in dovetail groove, is provided with the fixedly holding screw of maintainance block on installing plate.
CN201310699890.5A 2013-12-19 2013-12-19 The location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine Active CN103639557B (en)

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Application Number Priority Date Filing Date Title
CN201310699890.5A CN103639557B (en) 2013-12-19 2013-12-19 The location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine

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Application Number Priority Date Filing Date Title
CN201310699890.5A CN103639557B (en) 2013-12-19 2013-12-19 The location water injector of to-and-fro thread feed electric spark wire-electrode cutting machine

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CN103639557B CN103639557B (en) 2016-10-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827151A (en) * 2015-05-21 2015-08-12 遵义市节庆机电有限责任公司 Nozzle for wire cutting machine

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60213421A (en) * 1984-04-07 1985-10-25 Fanuc Ltd Initial hole machining device in wire-cut electric discharge machining device
JPS614608B2 (en) * 1978-12-18 1986-02-12 Inoue Japax Res
GB2122527B (en) * 1982-05-19 1986-12-03 Amada Co Ltd Electrical discharge machine
JPS63306828A (en) * 1987-06-05 1988-12-14 Fanuc Ltd Machining liquid nozzle for wire electric discharge machining device
CN2232814Y (en) * 1995-10-27 1996-08-14 北京阿奇工业电子有限公司 Liquid nozzle mechanism of electric spark cutting machine
CN1294539A (en) * 1998-05-28 2001-05-09 三菱电机株式会社 Wire electrode cutting machine
CN2803594Y (en) * 2005-03-22 2006-08-09 刘豫林 Linear cutting spraying plate
CN201168842Y (en) * 2008-02-18 2008-12-24 苏州新火花机床有限公司 Shock absorption sprayer for numerical control linear cutter
CN201881020U (en) * 2010-05-28 2011-06-29 温州市正瑞模具有限公司 Linear cutting precision improver and high-speed wire-winding cutting machine tool with same
CN203649594U (en) * 2013-12-19 2014-06-18 自贡市嘉特数控机械制造有限公司 Positioning water spraying device for reciprocating wire-moving electrospark wire-electrode cutting machine tool

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS614608B2 (en) * 1978-12-18 1986-02-12 Inoue Japax Res
GB2122527B (en) * 1982-05-19 1986-12-03 Amada Co Ltd Electrical discharge machine
JPS60213421A (en) * 1984-04-07 1985-10-25 Fanuc Ltd Initial hole machining device in wire-cut electric discharge machining device
JPS63306828A (en) * 1987-06-05 1988-12-14 Fanuc Ltd Machining liquid nozzle for wire electric discharge machining device
CN2232814Y (en) * 1995-10-27 1996-08-14 北京阿奇工业电子有限公司 Liquid nozzle mechanism of electric spark cutting machine
CN1294539A (en) * 1998-05-28 2001-05-09 三菱电机株式会社 Wire electrode cutting machine
CN2803594Y (en) * 2005-03-22 2006-08-09 刘豫林 Linear cutting spraying plate
CN201168842Y (en) * 2008-02-18 2008-12-24 苏州新火花机床有限公司 Shock absorption sprayer for numerical control linear cutter
CN201881020U (en) * 2010-05-28 2011-06-29 温州市正瑞模具有限公司 Linear cutting precision improver and high-speed wire-winding cutting machine tool with same
CN203649594U (en) * 2013-12-19 2014-06-18 自贡市嘉特数控机械制造有限公司 Positioning water spraying device for reciprocating wire-moving electrospark wire-electrode cutting machine tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827151A (en) * 2015-05-21 2015-08-12 遵义市节庆机电有限责任公司 Nozzle for wire cutting machine
CN104827151B (en) * 2015-05-21 2017-07-21 重庆市超群工业股份有限公司 Nozzle for wire cutting machine tool

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