CN103630415B - Heat dissipation performance test system and method of water-cooling heat sink - Google Patents

Heat dissipation performance test system and method of water-cooling heat sink Download PDF

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Publication number
CN103630415B
CN103630415B CN201310670964.2A CN201310670964A CN103630415B CN 103630415 B CN103630415 B CN 103630415B CN 201310670964 A CN201310670964 A CN 201310670964A CN 103630415 B CN103630415 B CN 103630415B
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water
filled radiator
unit
tested
data acquisition
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CN103630415A (en
Inventor
胡晓
乔尔敏
赵国亮
荆平
康伟
陈国伟
陈颖
苏雪源
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State Grid Corp of China SGCC
State Grid Fujian Electric Power Co Ltd
Xiamen Power Supply Co of State Grid Fujian Electric Power Co Ltd
Smart Grid Research Institute of SGCC
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State Grid Corp of China SGCC
State Grid Fujian Electric Power Co Ltd
Xiamen Power Supply Co of State Grid Fujian Electric Power Co Ltd
Smart Grid Research Institute of SGCC
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Abstract

The invention provides a heat dissipation performance test system. A power supply unit is in circuit connected with a heating device to form a loop, the heating device is arranged on the tested water-cooling heat sink, a water supply unit is in waterway connection with the tested water-cooling heat sink to form another loop, and a control unit controls switches of the power supply unit and the water supply unit respectively through an industrial personal computer. In the waterway loop of the water supply unit and the tested water-cooling heat sink, a pipeline of a water inlet end of the tested water-cooling heat sink is provided with a flow controller, a pressure sensor and a temperature sensor. A pipeline of a water outlet end of the tested water-cooling heat sink is provided with the temperature sensors. The water inlet end and the water outlet end of the tested water-cooling heat sink are in parallel connection with a bypass which is provided with a differential pressure sensor. Compared with the prior art, the heat dissipation performance test system and method are capable of rapidly and accurately measuring heat dissipation performance of the tested water-cooling heat sink.

Description

The heat dispersion test system of a kind of water-filled radiator and method of testing thereof
Technical field
The present invention relates to the heat dispersion test system of a kind of radiator, the heat dispersion of a kind of water-filled radiator is surveyed Test system and method for testing thereof.
Background technology
Increasingly mature along with China's high voltage dc transmission technology, DC transmission engineering construction is in the golden period of development.At height In pressure DC transmission system, cooling system is as the important composition of converter valve cooling system, and its ruuning situation directly influences whole The ability to transmit electricity of straight-flow system.It is particularly important thus it is guaranteed that cooling system stably, functions reliably and efficiently runs.
Along with developing rapidly of Power Electronic Technique, power electronic equipment increasingly trends towards high capacity and microminiature is integrated, The heat dissipation problem causing its high power density highlights day by day.With high power insulated gate bipolar transistors (Insulated Gate Bipolar Transistor, IGBT) as a example by, the temperature range of its trouble free service is within 80 DEG C, but at higher switch Under frequency and DC voltage, its copper base heat flow density is the highest, if substantial amounts of heat can not get timely dissipation, it will cause chip Temperature exceedes the maximum junction temperature of permission, thus affects its stability and reliability, even because of overheated, permanent damage occurs, because of This typically requires the suitable high-power water-cooling radiator of employing, to meet its radiating requirements.But, current radiator producer tests The method of radiator heat-dissipation power is the most rigorous, and when test heat radiation, great majority directly use power, so test not Consider the thermal losses of intermediate link so that the radiator power measured is higher.But from the point of view of conventional radiator test experience, The thermal losses of intermediate link is very big, especially when test platform does not takes suitable provision for thermal insulation.If the survey provided by producer Examination data type selecting, in fact it could happen that the actual heat radiation power of radiator not thus burns the situation of components and parts.For ensureing safety, in reality In the application of border, components and parts often drop volume and run to ensure safety, which results in and waste greatly, add overall cost.Therefore, The heat radiation power accurately measuring radiator is to ensure that radiator can meet the important step using requirement.
Summary of the invention
In order to solve the problems referred to above, the invention provides heat dispersion test system and the method for testing thereof of a kind of water-filled radiator, Test out the heat radiation power of tested water-filled radiator accurately, it is ensured that power device and the correct type selecting of radiator and working life, Power model cost at whole life cycle is greatly lowered.
It is an object of the invention to use following technical proposals to realize:
The present invention provide a kind of water-filled radiator heat dispersion test system, described system include power supply unit, heater members, Water supplying unit, data acquisition unit and control unit, said supply unit and heater members circuit connection formation loop, described Thermal device is arranged on tested water-filled radiator, and described water supplying unit is connected formation loop with tested water-filled radiator water route, described Control unit controls the switch of power supply unit and water supplying unit respectively by industrial computer;It thes improvement is that: at the described list that supplies water In first loop, water route with tested water-filled radiator, the pipeline of described tested water-filled radiator water inlet end is respectively equipped with flow control Device processed, pressure transducer and temperature sensor;The pipeline of described tested water-filled radiator water outlet end is provided with temperature sensor; The water inlet end of described tested water-filled radiator and water outlet end parallel connection bypass, described bypass is provided with differential pressure pickup;Described flow Controller, pressure transducer, temperature sensor and differential pressure pickup are connected with data acquisition unit respectively, will test data transmission To data acquisition unit.
Wherein, the surface at described tested water-filled radiator is respectively equipped with temperature sensor;Described temperature sensor and data acquisition Unit connects, and transmits test data to data acquisition unit.
Wherein, described water supplying unit water route is respectively equipped with pressure transducer, temperature sensor and liquid level sensor, respectively with Described data acquisition unit connects, and will test data transmission extremely described data acquisition unit.
Wherein, said supply unit uses alternating current power supply to power to described heater element, uses simultaneously and adds described in DC source collection The temperature data of thermal device.
Wherein, said supply unit is connected with data acquisition unit, transmits the temperature data of heater element to data acquisition unit.
Wherein, described data acquisition unit is connected with control unit by described industrial computer, the data of collection is divided by industrial computer Analysis is transmitted to control unit after processing.
Wherein, described heater members is electrical heating copper seat.
Wherein, the surface of described heater members and tested water-filled radiator is equipped with insulant.
Wherein, water inlet end and the water outlet end of described tested water-filled radiator is respectively equipped with and connects mechanical splice soon.
The method of testing of the heat dispersion test system of a kind of water-filled radiator that the present invention provides based on another object, it improves it Place is: described method of testing comprises the steps;
1, tested water-filled radiator is accessed in the water route of water supplying unit, place heater members thereon, at tested water-filled radiator With the surface of heater members, insulating barrier is installed, by control unit, power supply unit is sent instruction, heat to heater members so that it is Heat up;
2, after the temperature of heater members reaches preset value, by control unit, water supplying unit is sent instruction, make water supplying unit water The working medium tested water-filled radiator of pressurized rear entrance in road;Working medium is inhaled in tested water-filled radiator by the way of heat convection Transmitting-receiving thermal device is conducted to the heat of tested water-filled radiator, and Temperature of Working raises;Flow controller in water route, pressure sensing Test data are transmitted to industrial computer by device, temperature sensor and differential pressure pickup by data acquisition unit;
3, the working medium after heating up flows into water supplying unit, and pressure transducer, temperature sensor and the liquid level sensor in water supplying unit will Test data are transmitted to industrial computer by data acquisition unit;
4, working medium inflow secondary radiator cools down, and finally flows back to water supplying unit formation and once circulates;Flow controller, pressure Test data are transmitted to work by sensor, temperature sensor, liquid level sensor and differential pressure pickup respectively by data acquisition unit Control machine;
5, industrial computer carries out Treatment Analysis to data;Heating voltage according to power supply unit, electric current, tested water-filled radiator passes in and out The mouth Temperature of Working of end, pressure, the flow of working medium, the surface temperature of tested water-filled radiator, carry out integrated treatment and draw tested The heat radiation power of water-filled radiator;
6, the data transmission after analyzing and processing to control unit, the test of control unit feedback signal are terminated by industrial computer.
Compared with the prior art, the present invention reaches to provide the benefit that:
1, wrap up insulant at tested water-filled radiator and heater members surface, reduce the leakage heat to environment, it is ensured that power supply unit The heat that adds farthest taken away by tested water-filled radiator, accurately to measure the heat-sinking capability of tested water-filled radiator.
2, test system uses Quick mechanical joint with the interface of tested water-filled radiator, facilitates the replacing of each tested water-filled radiator, Easy and simple to handle, and without water leakage situation.
3, electricity consumption Heated Copper seat simulation heater members IGBT, reduces testing cost.
4, the signal of whole test system all is acquired processing by data acquisition unit, can realize remote control, it is ensured that survey Try safe and easy and simple to handle.
5, the heat radiation power of tested water-filled radiator is tested out accurately by test system, it is ensured that power device and radiator Correct type selecting and working life, be greatly lowered the power model cost at whole life cycle.
Accompanying drawing explanation
Fig. 1 is: the structural representation of the heat dispersion test system of the water-filled radiator that the present invention provides;
Wherein: 1, power supply unit;2, heater members;3, tested water-filled radiator;4, water supplying unit;5, data acquisition list Unit;6, industrial computer;7, control unit;F, flow controller;P, pressure transducer;Δ P, differential pressure pickup;T, temperature Degree sensor;L, liquid level sensor.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described in further detail.
The present embodiment is as a example by the heat dispersion test system of water-filled radiator, as it is shown in figure 1, the water that the embodiment of the present invention provides The heat dispersion test system of cold heat sink includes: power supply unit 1, heater members 2, tested water-filled radiator 3, water supplying unit 4, data acquisition unit 5, industrial computer 6, control unit 7, flow controller F, pressure transducer P, differential pressure pickup Δ P, Temperature sensor T, liquid level sensor L.
Power supply unit 1 and heater members 2 circuit connect formation loop, and power supply unit 1 uses alternating current power supply to supply to heater element 2 Electricity, uses DC source to collect the temperature data of heater element 2 simultaneously;Power supply unit 1 is connected with data acquisition unit 5, will The temperature data of heater element 2 transmits to data acquisition unit 5.
Heater members 2 uses the simulation IGBT heating of electrical heating copper seat, is placed on tested water-filled radiator 3, and in heating Device 2 and tested water-filled radiator 3 surface parcel insulant, prevent its heat from leaking;Tested water-filled radiator 3 is by fast Connect mechanical splice and be connected formation loop with water supplying unit 4 water route;Control unit 7 controls power supply unit 1 respectively by industrial computer 6 Break-make with water supplying unit 4;In the water supplying unit 4 loop, water route with tested water-filled radiator 3, tested water-filled radiator 3 Flow controller F, pressure transducer P and temperature sensor T it is respectively equipped with on the pipeline of water inlet end;Tested water-filled radiator 3 The pipeline of water outlet end is provided with temperature sensor T;The water inlet end of tested water-filled radiator 3 and water outlet end parallel connection bypass, Bypass is provided with differential pressure pickup Δ P;Flow controller F, pressure transducer P, temperature sensor T and differential pressure pickup Δ P divide It is not connected with data acquisition unit 5, respectively test data is transmitted to data acquisition unit 5;At tested water-filled radiator 3 Surface is respectively equipped with temperature sensor T, temperature sensor T and is connected with data acquisition unit 5, transmits test data to data Collecting unit 5;Pressure transducer P, temperature sensor T and liquid level sensor L it is respectively equipped with in water supplying unit 4 water route, point It is not connected with data acquisition unit 5, and test data are transmitted to data acquisition unit 5.Data acquisition unit 5 passes through work Control machine 6 is connected with control unit 7, transmits to control unit 7 after the data of collection being analyzed and processed by industrial computer 6.
The method of testing of the heat dispersion test system of a kind of water-filled radiator that the present invention provides based on another object, including following Step:
1, tested water-filled radiator 3 is accessed in the water route of water supplying unit 4, place heater members 2 thereon, in tested water-cooled Insulating barrier is installed on the surface of radiator 3 and heater members 2, by control unit 7, power supply unit 1 is sent instruction, gives heating Device 2 heats so that it is heat up;
2, after the temperature of heater members 2 reaches preset value, by control unit 7, water supplying unit 4 is sent instruction, make water supply The working medium tested water-filled radiator 3 of pressurized rear entrance in unit 4 water route;Working medium passes through convection current in tested water-filled radiator 3 The mode absorption heater part 2 of heat exchange is conducted to the heat of tested water-filled radiator 3, and Temperature of Working raises;Flow in water route Controller F, pressure transducer P, temperature sensor T and differential pressure pickup Δ P will test data by data acquisition unit 5 Transmission is to industrial computer 6;
3, the working medium after heating up flows into water supplying unit 4, pressure transducer P, temperature sensor T and the liquid level in water supplying unit 4 Test data are transmitted to industrial computer 6 by sensor L by data acquisition unit 5;
4, working medium flows into secondary radiator and cools down, and finally flows back to water supplying unit 4 and is formed and once circulate;Flow controller F, Test data are passed through data acquisition by pressure transducer P, temperature sensor T, liquid level sensor L and differential pressure pickup Δ P respectively Unit 5 transmits to industrial computer 6;
5, industrial computer 6 carries out Treatment Analysis to data;Heating voltage according to power supply unit 1, electric current, tested water-filled radiator The Temperature of Working of 3 entrance ends, pressure, the flow of working medium, the surface temperature of tested water-filled radiator 3, carry out integrated treatment Draw the heat radiation power of tested water-filled radiator 3;
6, the data transmission after analyzing and processing to control unit 7, the test of control unit 7 feedback signal are terminated by industrial computer 6.
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit, although reference The present invention has been described in detail by above-described embodiment, those of ordinary skill in the field it is understood that still can to this Invention detailed description of the invention modify or equivalent, and without departing from spirit and scope of the invention any amendment or etc. With replacing, it all should be contained in the middle of scope of the presently claimed invention.

Claims (2)

1. water-filled radiator heat dispersion test a system, described system include power supply unit, heater members, water supplying unit, Data acquisition unit and control unit, said supply unit and heater members circuit connect formation loop, and described heater members is arranged On tested water-filled radiator, described water supplying unit is connected formation loop with tested water-filled radiator water route, and described control unit is led to Cross industrial computer and control the switch of power supply unit and water supplying unit respectively;
It is characterized in that: in the described water supplying unit loop, water route with tested water-filled radiator, described tested water-filled radiator enters Flow controller, pressure transducer and temperature sensor it is respectively equipped with on the pipeline of mouth of a river end;Described tested water-filled radiator water outlet The pipeline of mouth end is provided with temperature sensor;The water inlet end of described tested water-filled radiator and water outlet end parallel connection bypass, described Bypass is provided with differential pressure pickup;Described flow controller, pressure transducer, temperature sensor and differential pressure pickup respectively with data Collecting unit connects, and transmits test data to data acquisition unit;
Pressure transducer, temperature sensor and liquid level sensor it is respectively equipped with, respectively with described number in described water supplying unit water route Connect according to collecting unit, and respectively will test data transmission extremely described data acquisition unit;
It is respectively equipped with temperature sensor on the surface of described tested water-filled radiator;Described temperature sensor is with data acquisition unit even Connect, test data are transmitted to data acquisition unit;
Said supply unit uses alternating current power supply to power to described heater members, uses DC source to collect described heater members simultaneously Temperature data;
Said supply unit is connected with data acquisition unit, transmits the temperature data of heater members to data acquisition unit;
Described data acquisition unit is connected with control unit by described industrial computer, the data of collection is analyzed and processed by industrial computer Rear transmission is to control unit;
Described heater members is electrical heating copper seat;
The surface of described heater members and tested water-filled radiator is equipped with insulant;
The water inlet end of described tested water-filled radiator and water outlet end are respectively equipped with and connect mechanical splice soon.
2. the method for testing of the heat dispersion test system of a water-filled radiator as claimed in claim 1, it is characterised in that: Described method of testing comprises the steps;
1) tested water-filled radiator is accessed in the water route of water supplying unit, place heater members thereon, at tested water-filled radiator With the surface of heater members, insulating barrier is installed, by control unit, power supply unit is sent instruction, heat to heater members so that it is Heat up;
2) after the temperature of heater members reaches preset value, by control unit, water supplying unit is sent instruction, make water supplying unit water The working medium tested water-filled radiator of pressurized rear entrance in road;Working medium is inhaled in tested water-filled radiator by the way of heat convection Transmitting-receiving thermal device is conducted to the heat of tested water-filled radiator, and Temperature of Working raises;Flow controller in water route, pressure sensing Test data are transmitted to industrial computer by device, temperature sensor and differential pressure pickup by data acquisition unit;
3) working medium after heating up flows into water supplying unit, and pressure transducer, temperature sensor and the liquid level sensor in water supplying unit will Test data are transmitted to industrial computer by data acquisition unit;
4) working medium inflow secondary radiator cools down, and finally flows back to water supplying unit formation and once circulates;Flow controller, pressure Test data are transmitted to work by sensor, temperature sensor, liquid level sensor and differential pressure pickup respectively by data acquisition unit Control machine;
5) industrial computer carries out Treatment Analysis to data;Heating voltage according to power supply unit, electric current, tested water-filled radiator passes in and out The mouth Temperature of Working of end, pressure, the flow of working medium, the surface temperature of tested water-filled radiator, carry out integrated treatment and draw tested The heat radiation power of water-filled radiator;
6) the data transmission after analyzing and processing to control unit, the test of control unit feedback signal are terminated by industrial computer.
CN201310670964.2A 2013-12-10 2013-12-10 Heat dissipation performance test system and method of water-cooling heat sink Active CN103630415B (en)

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