CN103629089B - A kind of hyperbolic helical-tube Valveless piezoelectric pump - Google Patents
A kind of hyperbolic helical-tube Valveless piezoelectric pump Download PDFInfo
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- CN103629089B CN103629089B CN201310555018.3A CN201310555018A CN103629089B CN 103629089 B CN103629089 B CN 103629089B CN 201310555018 A CN201310555018 A CN 201310555018A CN 103629089 B CN103629089 B CN 103629089B
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- flow pipe
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Abstract
The present invention discloses a kind of hyperbolic helical-tube Valveless piezoelectric pump, comprise the pump housing and pump cover, the pump housing there is import buffer cavity, outlet buffer cavity, inlet flow tube, lower half portion of outlet flow pipe and pump chamber, inlet flow tube is communicated with composition by a hyperbolic helical flow pipe with the ram's horns be arranged symmetrically with relative to hyperbolic helical flow pipe center line with outlet flow pipe, second ram's horns and the 3rd ram's horns be DC tube that geometric structure diamete is identical and relative to hyperbolic helical flow pipe center line symmetrical and both central axis and the centerline axis parallel of hyperbolic helical flow pipe, first ram's horns and the 4th ram's horns are semicircular pipe that geometric structure diamete is identical and are arranged symmetrically with relative to hyperbolic helical flow pipe center line, hyperbolic helical flow pipe has the good nature of radius of curvature linear transitions, by uniform horizontal force when fluid flows wherein, flowing is stable, vibrate little, energy consumption is low, efficiency is high.
Description
Technical field
The present invention relates to Micro Fluid Transfer and control and micro mechanical technology field, specifically refer to a kind of novel hyperbolic helical-tube Valveless piezoelectric pump.
Background technique
Piezoelectric pump is the one of mechanical type Micropump, belongs to displacement pump, is widely used in the conveying of medicine trace, cell separation, electronic product cooling, the micro-injection of fuel, chemical microanalysis, Flows turn fields such as twisting control.At present, piezoelectric pump is mainly divided into valve piezoelectric pump and Valveless piezoelectric pump two class, Valveless piezoelectric pump is without movable valve block, structure is simple, be more suitable for miniaturization and microminiaturization, the job requirement under high frequency can be met, overcome the shortcoming that valve piezoelectric pump cutout has noise, anti-fatigue behaviour is good, avoids some sensitive medias to be affected.Most of Valveless piezoelectric pump is connected with pump chamber by two special construction stream pipes, differences in flow resistance when utilizing fluid to flow along special construction stream pipe different direction produces pumping effect, and common special construction stream pipe has conical pipe, tesla pipe, vortex tube, three-way pipe etc.
Tapered tube configuration is simple, be easy to design and processing, but its forward and reverse differences in flow resistance is less, causes the efficiency of Micropump very low; Tesla pipe is also referred to as steel tubing in different shapes, its main structure formed with straight channel collocation curved channel, fluid when reciprocal flowing due to the difference of flow channel length and the inertia effect of fluid, produce the net flow of Way out, but its forward and reverse differences in flow resistance is equally very little, the net flow that Micropump obtains within an operation cycle is limited; Vortex tube essence is the whirlpool region adding a series of triangle or circular arc at two dimensional surface conical pipe wall, these triangle vortex districts and conical flow pipe together constitute swirler passages, but the existence in vortex face increases the manufacture difficulty of runner, and forward and reverse flow resistance of this stream pipe is all very large, make Micropump energy consumption large, efficiency is low; Three-way pipe comprises " Y " type pipe and " V " type pipe etc., " Y " type Guan Youyi collecting fitting and two ram's horns composition " Y " fonts, its collecting fitting and ram's horns are uniform section rectangular tube, " V " type Guan Youyi uniform section rectangular tube is collecting fitting and two diffusion (contraction) ram's horns compositions, three-way pipe reduces forward flow resistance to a certain extent, improve reverse flow resistance, Micropump is made to obtain higher net flow along forward within an operation cycle, but the frictional loss when design of straight line type tube wall makes fluid flow is comparatively large, and energy consumption is higher.Publication number is that the Chinese invention patent application of CN102330663A discloses a kind of Hyperbolic spiral flow pipe valveless piezoelectric pump, the pump chamber of this Valveless piezoelectric pump is provided with the first hyperbolic helical flow pipe and the first DC tube, first described hyperbolic helical flow pipe one end is connected with pump chamber, and the other end is connected with the fluid inlet be arranged on the pump housing; Described first DC tube one end is connected with pump chamber, and the other end is connected with the fluid output be arranged on the pump housing; The first described hyperbolic helical flow pipe is take fluid inlet as starting point dextrorotation to stream pipe.This kind of structural flow pipe uses overall hyperbolic conchoid to construct stream pipe, runner is long, all very large along the loss of positive and negative direction when fluid flows in bent flowtube, simultaneously owing to being subject to the effect of centrifugal force, cross section forms Secondary Flow, local resistance is increased, cause secondary flow loss, and DC tube used is without flow resistance characteristic, thus the efficiency of Micropump is lower, structure is relatively complicated in addition, is unfavorable for integrated and microminiaturized.
Ancient Greek Mathematics man and mechanics scientist Archimedes have just done detailed discussion to the geometric properties of plane systematic helical in his treatise " opinion helical ", people are referred to as " Archimedes spiral ", and mathematicians had found again lituus, fermat spiral, logarithmic spiral, hyperbolic conchoid, cylindrical spiral, conical etc. afterwards.Helical flow pipe has superior structural characteristics and good hydrodynamics, is conducive to integrated arrangement, is widely used in the energy, warship, submarine, space station, ship power, petrochemical industry, space flight and aviation, is the field such as electrical cooling and cryogenic technique.
Summary of the invention
The object of the invention is in order to avoid the deficiency in above-mentioned technology, mainly for the problem existing for existing Valveless piezoelectric pump as movement disorder, the ill effect such as viscous resistance is large, boundary layer is easily separated and a kind of yardstick of proposing is little, flowing is stable, energy consumption is low, efficiency is high, vibrate little novel hyperbolic helical-tube Valveless piezoelectric pump, expands the application area of spiral flow tube technology in microfluid machinery field simultaneously.
The technical solution used in the present invention is: comprise the pump housing and pump cover, pump cover there is upper half part of pump inlet, pump discharge and pump chamber, the pump housing there is lower half portion of import buffer cavity, outlet buffer cavity, inlet flow tube, outlet flow pipe and pump chamber, inlet flow tube is identical with outlet flow tubular construction and coaxially arranged, and equidistant with the pump chamber center of circle, inlet flow tube one end is communicated with import buffer cavity, the other end is communicated with pump chamber, outlet flow pipe one end is communicated with pump chamber, the other end is communicated with outlet buffer cavity, import buffer cavity is communicated with pump inlet and pump discharge respectively with outlet buffer cavity, described inlet flow tube is communicated with composition by a hyperbolic helical flow pipe with the ram's horns be arranged symmetrically with relative to hyperbolic helical flow pipe center line with outlet flow pipe, second ram's horns and the 3rd ram's horns be DC tube that geometric structure diamete is identical and relative to hyperbolic helical flow pipe center line symmetrical and both central axis and the centerline axis parallel of hyperbolic helical flow pipe, first ram's horns and the 4th ram's horns are semicircular pipe that geometric structure diamete is identical and are arranged symmetrically with relative to hyperbolic helical flow pipe center line, second ram's horns one end is communicated with the first ram's horns, the other end is communicated with pump chamber, 3rd ram's horns one end is communicated with the 4th ram's horns, the other end is communicated with pump chamber, first ram's horns and the 4th ram's horns are through with the large end of hyperbolic helical flow pipe respectively.
The profile line of hyperbolic helical flow pipe is by double curved helix equation
the hyperbolic spiral line segment determined, polar angle
be 28.65 ° ~ 1432.40 °, constant
be 0.8 ~ 1.7; The length of hyperbolic helical flow pipe is 1500 μm ~ 3000 μm, is highly 80 μm ~ 150 μm, and the smallest cross-sectional width of small end is 130 μm ~ 170 μm, and small end mouth of pipe fillet radius is 60 μm ~ 90 μm.
The invention has the beneficial effects as follows: helical flow Manifold technology and piezoelectric pump technology organically combine by the present invention, profile line is adopted to be the helical flow pipe of double curved helix and the tube flowing structure of ram's horns combination, compared with conventional diffusion/collapsible tube Valveless piezoelectric pump and three-way pipe Valveless piezoelectric pump, hyperbolic helical flow pipe has the good nature of radius of curvature linear transitions, by uniform horizontal force when fluid flows wherein, flowing is stable, vibrates little, energy consumption is low, and efficiency is high; When fluid is along inlet flow tube (outlet flow pipe) forward flow, ram's horns is to a certain degree serving pumping action, thus controls boundary layer separation, prevents flow separation, reduces loss, forward flow resistance is reduced, and the flow of logical flow tube increases; When fluid is along inlet flow tube (outlet flow pipe) reverse flow, relative to the reasonable application of the ram's horns that flow direction and wall have certain tilt angle, discrete longitudinal Vortex can be generated, certain flow-disturbing effect is played to main flow, reverse flow resistance is increased, the flow of logical flow tube reduces, then can obtain higher net flow an operation cycle along forward flow direction, improve the efficiency of Valveless piezoelectric pump; Meanwhile, this pump can work at higher frequencies, and anti-electromagnetic interference capability is strong, and flow is easy to control, and can be applicable to Biological Chip, micro-fluidic chip, the fields such as micro-full analytical system and clinical medicine trace transfusion system.
Accompanying drawing explanation
Fig. 1 is the overall structure sectional view of hyperbolic helical-tube Valveless piezoelectric pump of the present invention;
Fig. 2 is that the A-A of Fig. 1 is to sectional drawing;
Fig. 3 is the I partial enlarged drawing of inlet flow tube 7 or outlet flow pipe 9 in Fig. 2;
Fig. 4 is the geometrical construction enlarged view of inlet flow tube 7 or outlet flow pipe 9 in Fig. 2;
Fig. 5 is that the B-B of Fig. 2 is to sectional drawing;
Fig. 6 is M partial enlarged drawing in Fig. 5;
Fig. 7 is the double curved helix schematic diagram under the present invention's polar coordinate system used;
Fig. 8 is the fundamental diagram of inlet flow tube 7 suction process in the present invention;
Fig. 9 is the fundamental diagram of inlet flow tube 7 discharge process in the present invention;
Figure 10 is the fundamental diagram of suction process of the present invention;
Figure 11 is the fundamental diagram of discharge process of the present invention;
In figure: 1. pump inlet; 2. pump cover; 3. piezoelectric vibrator; 4. pump chamber; 5. pump discharge; 6. import buffer cavity; 7. inlet flow tube; 8. the pump housing; 10. export buffer cavity; 11. hyperbolic helical-tube; 12,13,14,15. ram's hornss.
Embodiment
With reference to Fig. 1, Fig. 2 and Fig. 5, the present invention includes the pump housing 8, pump cover 2 and piezoelectric vibrator 3, the material of the pump housing 8 is silicon chip, the material of pump cover 2 is glass, pump cover 2 utilize laser processing technology process upper half part of pump inlet 1, pump discharge 5 and pump chamber 4, the pump housing 8 utilize dry etch process process lower half portion of import buffer cavity 6, outlet buffer cavity 10, inlet flow tube 7, outlet flow pipe 9 and pump chamber 4, inlet flow tube 7 is identical and coaxially arranged with outlet flow pipe 9 structure, and equidistant with pump chamber 4 center of circle; Inlet flow tube 7 one end is communicated with import buffer cavity 6, the other end is communicated with pump chamber 4, outlet flow pipe 9 one end is communicated with pump chamber 4, the other end is communicated with outlet buffer cavity 10, and import buffer cavity 6 is communicated with pump inlet 1 and pump discharge 5 respectively with outlet buffer cavity 10, piezoelectric vibrator 3 is fixedly bonded in directly over pump cover 2 with binder together with being fitted tightly by anode linkage technique by the pump housing 8 and pump cover 2.
With reference to Fig. 2, Fig. 3, inlet flow tube 7 is communicated with composition by a hyperbolic helical flow pipe 11 with the ram's horns be arranged symmetrically with relative to hyperbolic helical flow pipe 11 center line with outlet flow pipe 9, ram's horns 13 and ram's horns 14 are arranged symmetrically with relative to hyperbolic helical flow pipe 11 center line, and ram's horns 12 and ram's horns 15 are arranged symmetrically with relative to hyperbolic helical flow pipe 11 center line.The central axis of ram's horns 13 and ram's horns 14 and the centerline axis parallel of hyperbolic helical flow pipe 11; Ram's horns 13 one end is communicated with ram's horns 12, and the other end is communicated with pump chamber 4, and ram's horns 14 one end is communicated with ram's horns 15, and the other end is communicated with pump chamber 4, and ram's horns 12 and ram's horns 15 are through with the large end of hyperbolic helical flow pipe 11 respectively; Ram's horns 13 and ram's horns 14 are DC tube, and geometric structure diamete is identical; Ram's horns 12 and ram's horns 15 are semicircular pipe, and geometric structure diamete is identical.
With reference to Fig. 4, Fig. 6 and Fig. 7, the profile line of hyperbolic helical flow pipe 11 is by double curved helix equation
the hyperbolic spiral line segment MN determined, M is limit, and N is the intersection point of double curved helix and Y-axis, wherein polar angle
be 28.65 ° ~ 1432.40 °, constant
be 0.8 ~ 1.7; The length of hyperbolic helical flow pipe 11
it is 1500 μm ~ 3000 μm, highly
be 80 μm ~ 150 μm, the smallest cross-sectional width of small end
be 130 μm ~ 170 μm, small end mouth of pipe fillet radius
it is 60 μm ~ 90 μm; The central axis of both ram's hornss 13,14 and the distance of hyperbolic helical flow pipe 11 central axis
be 380 μm ~ 690 μm, length
be 500 μm ~ 1000 μm, width
for
, highly
identical with the height of hyperbolic helical flow pipe 11; The center of circle of both ram's hornss 12,15 is to the distance of hyperbolic helical flow pipe 11 central axis
be 250 μm ~ 440 μm, interior semicircle radius
be 90 μm ~ 170 μm, outer semicircle radius
be 170 μm ~ 320 μm.
With reference to Fig. 8, Fig. 9, Figure 10 and Figure 11, working principle of the present invention is: load at piezoelectric vibrator 3 two ends alternating voltage signal (sinusoidal or square-wave signal) afterwards piezoelectric vibrator 3 to occur bending and deformation and with electric voltage frequency up-down vibration, this vibration drives the fluid flowing in pump chamber 4; The motion of piezoelectric vibrator 3 can be divided into upwards displacement movement and downward displacement movement, then in pump chamber 4, flow process is just divided into suction process and discharge process accordingly.When piezoelectric vibrator 3 upwards vibrates, pump chamber 4 volume increases, pressure in pump chamber 4 reduces and is less than outside pressure, thus fluid flows into pump chamber 4 by pump inlet 1 and pump discharge 5 through inlet flow tube 7 and outlet flow pipe 9, at this moment piezoelectric pump is in suction condition, because inlet flow tube 7 is different with the flow resistance coefficient on outlet flow pipe 9 positive and negative direction, make the flow being flow to pump chamber 4 by pump inlet 1 through inlet flow tube 7
be greater than the flow being flow to pump chamber 4 by pump discharge 5 through outlet flow pipe 9
, because inlet flow tube 7 and outlet flow pipe 9 all adopt profile line to be helical flow pipe 11 and the ram's horns 12 of double curved helix, 13, 14, the tube flowing structure of 15 combinations, therefore in this suction process, fluid flows stable when flowing through hyperbolic helical flow pipe 11 by import buffer cavity 6, energy loss is little, and be communicated with the ram's horns 12 of hyperbolic helical flow pipe 11 and pump chamber 4, 13, 14, 15 can enter pump chamber 4 the fluid conduction of hyperbolic helical flow pipe 11 wall wish stagnation, serve pumping action to a certain extent, this pumping action can make the fluid in hyperbolic helical flow pipe 11 boundary layer overcome the effect of reverse differential pressure and continue to flow to pump chamber 4, thus prevent to some extent boundary layer separation, reach the effect reducing viscous friction drag, make the flow being flowed into pump chamber 4 by inlet flow tube 7
increase, moving to pump chamber 4 center by under the effect of ram's horns 12,13,14,15 fluid because sudden expansion acts on a pair whirlpool that hyperbolic helical flow pipe 11 goes out interruption-forming simultaneously, in moving process, the dissipation in whirlpool becomes slow, vorticity diminishes, effective range increases, thus suppresses or delay the generation of flow separation further, same, fluid by export buffer cavity 10 flow through hyperbolic helical flow pipe 11 time, compared to straight wall flow pipe (diffusion/collapsible tube), hyperbolic helical flow pipe 11 pairs of flow resistances are larger, and fluid can generate discrete longitudinal Vortex when flowing through ram's horns 12,13,14,15, certain agitation is played to main flow, reverse flow resistance is increased, the flow of logical flow tube
further reduction, the flow to amount total at suction process piezoelectric pump is
, when piezoelectric vibrator 3 vibrates downwards, pump chamber 4 volume reduces, pressure increase in pump chamber 4 and be greater than outside pressure, thus the inlet flow tube 7 of fluid through pump chamber 4 both sides and outlet flow pipe 9 flow out pump chamber 4 by pump inlet 1 and pump discharge 5, at this moment piezoelectric pump is in discharge state, this process is contrary with pump suction process, the flow that pump chamber 4 is discharged by pump inlet 1 through inlet flow tube 7
be less than the flow of being discharged by pump discharge 5 through outlet flow pipe 9 by pump chamber 4
, in total discharge of discharge process piezoelectric pump be
, the amplitude of the present invention's piezoelectric vibrator 3 in suction process and discharge process is certain, and the flow flowing into pump chamber 4 is equal with the flow flowing out pump chamber 4, is designated as
, then have
, a discharge process and suction process composition one-period, the pump discharge of one-period is flow out the flow of pump chamber 4 and the difference of the flow of inflow pump chamber 4 by outlet flow pipe 9
, or flow into pump chamber 4 flow and the difference of flow flowing out pump chamber 4 by inlet flow tube 7
, then pump discharge in one-period
for:
，
This value is greater than zero, therefore Valveless piezoelectric pump is within an operation cycle, the flow flowing into pump chamber 4 by inlet flow tube 7 in suction process is greater than the flow of discharging in discharge process, outlet flow pipe 9 is then just in time contrary, namely the flow flowing into pump chamber 4 in suction process is less than the flow of discharging in discharge process, finally achieve the one-way flow of fluid, complete pump function.
Claims (3)
1. a hyperbolic helical-tube Valveless piezoelectric pump, comprise the pump housing (8) and pump cover (2), pump cover (2) there is upper half part of pump inlet (1), pump discharge (5) and pump chamber (4), the pump housing (8) there is import buffer cavity (6), export lower half portion of buffer cavity (10), inlet flow tube (7), outlet flow pipe (9) and pump chamber (4), inlet flow tube (7) is identical and coaxially arranged with outlet flow pipe (9) structure, and equidistant with pump chamber (4) center of circle, inlet flow tube (7) one end is communicated with import buffer cavity (6), the other end is communicated with pump chamber (4), outlet flow pipe (9) one end is communicated with pump chamber (4), the other end is communicated with outlet buffer cavity (10), import buffer cavity (6) is communicated with pump inlet (1) and pump discharge (5) respectively with outlet buffer cavity (10), it is characterized in that: described inlet flow tube (7) is communicated with composition by a hyperbolic helical flow pipe (11) with the ram's horns be arranged symmetrically with relative to hyperbolic helical flow pipe (11) center line with outlet flow pipe (9), hyperbolic helical flow pipe (11) small end in inlet flow tube (7) is communicated with import buffer cavity (6), large end is communicated with pump chamber (4), hyperbolic helical flow pipe (11) small end in outlet flow pipe (9) is communicated with pump chamber (4), large end is communicated with outlet buffer cavity (10), second ram's horns (13) and the 3rd ram's horns (14) are for the identical DC tube of geometric structure diamete and be arranged symmetrically with relative to hyperbolic helical flow pipe (11) center line and both central axis and the centerline axis parallel of hyperbolic helical flow pipe (11), first ram's horns (12) and the 4th ram's horns (15) are for the identical semicircular pipe of geometric structure diamete and be arranged symmetrically with relative to hyperbolic helical flow pipe (11) center line, second ram's horns (13) one end is communicated with the first ram's horns (12), the other end is communicated with pump chamber (4), 3rd ram's horns (14) one end is communicated with the 4th ram's horns (15), the other end is communicated with pump chamber (4), first ram's horns (12) and the 4th ram's horns (15) through with the large end of hyperbolic helical flow pipe (11) respectively.
2. a kind of hyperbolic helical-tube Valveless piezoelectric pump according to claim 1, is characterized in that: the profile line of hyperbolic helical flow pipe (11) is by double curved helix equation
the hyperbolic spiral line segment determined, polar angle
be 28.65 ° ~ 1432.40 °, constant
be 0.8 ~ 1.7; The length of hyperbolic helical flow pipe (11) is 1500 μm ~ 3000 μm, is highly 80 μm ~ 150 μm, and the smallest cross-sectional width of small end is 130 μm ~ 170 μm, and small end mouth of pipe fillet radius is 60 μm ~ 90 μm.
3. a kind of hyperbolic helical-tube Valveless piezoelectric pump according to claim 2, it is characterized in that: the distance of the second ram's horns (13) and the 3rd ram's horns (14) both central axis and hyperbolic helical flow pipe (11) central axis is 380 μm ~ 690 μm, length
be 500 μm ~ 1000 μm, width
for
, height is identical with the height of hyperbolic helical flow pipe (11); First ram's horns (12) and the 4th ram's horns (15) both centers of circle are 250 μm ~ 440 μm to the distance of hyperbolic helical flow pipe (11) central axis, and interior semicircle radius is 90 μm ~ 170 μm, and outer semicircle radius is 170 μm ~ 320 μm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310555018.3A CN103629089B (en) | 2013-11-11 | 2013-11-11 | A kind of hyperbolic helical-tube Valveless piezoelectric pump |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310555018.3A CN103629089B (en) | 2013-11-11 | 2013-11-11 | A kind of hyperbolic helical-tube Valveless piezoelectric pump |
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| Publication Number | Publication Date |
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| CN103629089A CN103629089A (en) | 2014-03-12 |
| CN103629089B true CN103629089B (en) | 2016-03-02 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2013308C1 (en) * | 1991-03-04 | 1994-05-30 | Товарищество с ограниченной ответственностью "Рондо" | Vortex propeller |
| CN102330663A (en) * | 2011-06-21 | 2012-01-25 | 无锡长辉机电科技有限公司 | Hyperbolic spiral flow pipe valveless piezoelectric pump |
| CN102330662A (en) * | 2011-06-21 | 2012-01-25 | 无锡长辉机电科技有限公司 | Fermat spiral flow pipe valveless piezoelectric pump |
| CN202157940U (en) * | 2011-06-21 | 2012-03-07 | 无锡长辉机电科技有限公司 | Involute flow tube valveless piezoelectric pump |
| CN202165255U (en) * | 2011-06-21 | 2012-03-14 | 无锡长辉机电科技有限公司 | Interlocking spiral flow pipe valve-free piezoelectric pump |
-
2013
- 2013-11-11 CN CN201310555018.3A patent/CN103629089B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2013308C1 (en) * | 1991-03-04 | 1994-05-30 | Товарищество с ограниченной ответственностью "Рондо" | Vortex propeller |
| CN102330663A (en) * | 2011-06-21 | 2012-01-25 | 无锡长辉机电科技有限公司 | Hyperbolic spiral flow pipe valveless piezoelectric pump |
| CN102330662A (en) * | 2011-06-21 | 2012-01-25 | 无锡长辉机电科技有限公司 | Fermat spiral flow pipe valveless piezoelectric pump |
| CN202157940U (en) * | 2011-06-21 | 2012-03-07 | 无锡长辉机电科技有限公司 | Involute flow tube valveless piezoelectric pump |
| CN202165255U (en) * | 2011-06-21 | 2012-03-14 | 无锡长辉机电科技有限公司 | Interlocking spiral flow pipe valve-free piezoelectric pump |
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