CN103626107B - A kind of vibrating transportation identification advances and rinses the method for washing filling bottle - Google Patents
A kind of vibrating transportation identification advances and rinses the method for washing filling bottle Download PDFInfo
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- CN103626107B CN103626107B CN201310653406.5A CN201310653406A CN103626107B CN 103626107 B CN103626107 B CN 103626107B CN 201310653406 A CN201310653406 A CN 201310653406A CN 103626107 B CN103626107 B CN 103626107B
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Abstract
The invention discloses a kind of vibrating transportation identification to advance and rinse the method for washing filling bottle, comprise, utilize correcting device to make the step of filling bottle and filling bottle bottle cap ordered movement successively on its material road; Feedway is utilized to carry out the step of directed conveying; Means of identification is utilized to respond to the step of righting filling bottle; Propelling unit is utilized to advance filling bottle and filling bottle bottle cap to snap in the step of the rotary components of clean-up device successively; Utilize rotary components that the filling bottle snapped in and filling bottle bottle cap are rotated the step immersing and rinse the cleaning liquid washed in the disinfect box of assembly; Utilize the step of ultrasonic generator and paddle wheel combined action cleaning filling bottle and filling bottle bottle cap.The present invention can reach the object effectively improving filling bottle bottle cleaning quality, and filling bottle can be changed by the mode of continuously extruded propelling.
Description
Technical field
The present invention relates to a kind of vibrating transportation identification propelling and rinse the method for washing filling bottle, belong to Canning Technique field.
Background technology
In the production pouring process of the products such as chemical reagent, need first to clean the bottle of glass bottle or other material before filling the container, to ensure production filling quality.And liquid medicine is more strict to the cleaning requirement of filling bottle, by the cleaning to filling bottle high-quality, except ensure that in medicine body that free from admixture occurs, also assures that the medicine body feature of liquid medicine drug effect.
Existing wash bottle method has multiple, and wherein the most frequently used is chain-type bottle washing apparatus.This bottle washing apparatus generally comprises bottle inlet district, bottle cleaning area and region, three, bottle exiting area.Described bottle cleaning area by tank, be provided with thereon the bottle gripper of clamping bottle bottle chain, drive the driving chain wheel of described bottle chain movement, bottle chain coordinates with driving chain wheel, along with the rotation of driving chain wheel, will need in the bottle synchronous transport tank of cleaning.Then the frame outside bottle chain is arranged separately one group for cleaning the water jet of bottle.During use, first bottle outer wall is rinsed by water jet, then ecto-entad to the bottle in course of conveying carry out list bundle injection water rinse namely be similar to water blast gun hydro-peening.The bottle washing apparatus of said structure is fixed due to nozzle, makes the cleaning performance of bottle undesirable, and some tiny fiber yarns or impurity are still present in bottle after rinsing, cannot reach the object of thoroughly cleaning bottle inside.
Summary of the invention
The object of this part is some aspects of general introduction embodiments of the invention and briefly introduces some preferred embodiments.May do in the specification digest and denomination of invention of this part and the application a little simplify or omit with avoid making this part, specification digest and denomination of invention object fuzzy, and this simplification or omit and can not be used for limiting the scope of the invention.
Rinse Problems existing in the method for washing filling bottle in view of above-mentioned and/or existing vibrating transportation identification advances, propose the present invention.
Therefore, an object of the present invention is to provide a kind of full-automatic vibration conveying that effectively can improve filling bottle bottle cleaning quality and identify that the method for washing filling bottle is rinsed in propelling.
For solving the problems of the technologies described above, the invention provides following technical scheme: a kind of vibrating transportation identification advances and rinses the method for washing filling bottle, comprises, utilizing correcting device to make the step of filling bottle and filling bottle bottle cap ordered movement successively on its material road, feedway is utilized to carry out the step of directed conveying, means of identification is utilized to respond to the step of righting filling bottle, propelling unit is utilized to advance filling bottle and filling bottle bottle cap to snap in the step of the rotary components of clean-up device successively, utilize rotary components that the filling bottle snapped in and filling bottle bottle cap are rotated the step immersing and rinse the cleaning liquid washed in the disinfect box of assembly, utilize the step of ultrasonic generator and paddle wheel combined action cleaning filling bottle and filling bottle bottle cap, Auxiliary Track assembly is utilized to carry out filling bottle and filling bottle bottle cap extrudes the step being delivered to and rinsing the cleaning case washing assembly successively, Auxiliary Track assembly is utilized to carry out filling bottle and filling bottle bottle cap extrudes the step being delivered to and rinsing the draining drying baker washing assembly successively, the step that filling bottle after being dried by draining and filling bottle bottle cap are extruded successively, wherein, described correcting device, for the cavity of one end open, its inside cavities wall is provided with the material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, be provided with main electromagnet and main vibration spring in described accommodating chamber, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, can produce whirling vibration power and make filling bottle and filling bottle bottle cap ordered movement successively on described material road, described feedway, comprises drive motor, drive wheel and belt conveyor, and described feedway can transmit carrying out orientation from filling bottle and filling bottle bottle cap according to the direction of setting, described means of identification, comprise the rang sensor can responding to filling bottle distance, can with described feedway carry out same frequency driving driver train and can under the driving of described driver train the toggle mechanism of righting filling bottle, described means of identification is arranged at the side of described feedway, described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate, described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar, described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and described slider track and vibrating transportation identification advance to rinse and washes filling bottle system and be connected, described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component, described rotary components comprises turret shaft, draw-in groove and draw-in groove adapter plate, described draw-in groove adapter plate is connected with described turret shaft, and described turret shaft is connected with described Power Component, describedly rinse that to wash assembly be uncovered body structure, be provided with bayonet socket, described turret shaft is through described bayonet socket, rinsing described in being set up in by described rotary components washes on assembly, described rinsing is washed assembly and is comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side being provided with described paddle wheel that is different from of described disinfect box is provided with ultrasonic generator, described draw-in groove block filling bottle deeply to described in rinse wash assembly casing in and filling bottle distance bottom half distance for box height 2/15 ~ 4/15, the distance of described paddle wheel centre distance bottom half is 6/13 ~ 9/13 of the distance of described ultrasonic generator centre distance bottom half, described Auxiliary Track assembly comprises support and track, and described Bracket setting rinses the edge washing assembly side, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove, described Power Component comprises turret motor, and described turret motor is arranged at one end of described turret shaft.
A kind of preferred version rinsing the method for washing filling bottle is advanced as vibrating transportation identification of the present invention, wherein: described in rinse and wash assembly and comprise disinfect box, cleaning case and draining drying baker, described disinfect box two sides respectively correspondence are provided with inlet and liquid outlet, described cleaning case two sides respectively correspondence are provided with inlet and liquid outlet, and the side of described draining drying baker is provided with liquid outlet and dryer.
Advance a kind of preferred version rinsing the method for washing filling bottle as vibrating transportation identification of the present invention, wherein: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section are provided with soft card article, and described soft card article can block filling bottle and prevent filling bottle from falling down.
A kind of preferred version rinsing the method for washing filling bottle is advanced, wherein: connect bottom described track and described draw-in groove as vibrating transportation identification of the present invention.
Beneficial effect of the present invention:
(1) the present invention can reach the object effectively improving filling bottle bottle cleaning quality;
(2) because the present invention is provided with Auxiliary Track assembly, filling bottle can be changed by the mode of continuously extruded propelling.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.Wherein:
Fig. 1 rinses for vibrating transportation identification a kind of described in one embodiment of the invention advances the main body schematic diagram washing filling bottle system;
Fig. 2 is the main body schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 3 is the schematic top plan view of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 4 connects described rotary components schematic diagram for Power Component described in an embodiment shown in Fig. 1 of the present invention;
Fig. 5 is the main body schematic diagram of dryer described in an embodiment shown in Fig. 1 of the present invention;
Fig. 6 is the fractionation schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 7 is the main body schematic diagram of feedway described in an embodiment shown in Fig. 1 of the present invention;
What Fig. 8 was propelling unit described in an embodiment shown in Fig. 1 of the present invention do not promote filling bottle and filling bottle bottle cap or reply the schematic diagram of position;
Fig. 9 is the fractionation schematic diagram of propelling unit described in an embodiment shown in Fig. 1 of the present invention;
Be bulldozed plate in the retaining structure of Figure 10 for propelling unit described in an embodiment shown in Fig. 1 of the present invention and move downward the schematic diagram blocking filling bottle and filling bottle bottle cap;
The pushing structure horizontal motion that Figure 11 is propelling unit described in an embodiment shown in Fig. 1 of the present invention promotes the schematic diagram of filling bottle and filling bottle bottle cap or reset;
Figure 12 is the main body schematic diagram of correcting device described in an embodiment shown in Fig. 1 of the present invention;
Figure 13 is the main body schematic diagram of means of identification described in an embodiment shown in Fig. 1 of the present invention;
Figure 14 is the internal structure schematic diagram after the removal of accommodating chamber described in an embodiment shown in Fig. 1 of the present invention surrounding shell;
Figure 15 is that in one embodiment of the present invention, vibrating transportation identification advances the schematic flow sheet rinsing the method for washing filling bottle.
Detailed description of the invention
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with specific embodiment.
Set forth a lot of detail in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar popularization when intension of the present invention, therefore the present invention is by the restriction of following public specific embodiment.
Secondly, alleged herein " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of the present invention.Different local in this manual " in one embodiment " occurred not all refers to same embodiment, neither be independent or optionally mutually exclusive with other embodiments embodiment.
As shown in figure 15, it illustrates a kind of vibrating transportation and advance the schematic flow sheet rinsed in an embodiment of the method for washing filling bottle.Wherein, described vibrating transportation propelling is rinsed the method 700 of washing filling bottle and is comprised:
Step one 710: utilize correcting device to make filling bottle and filling bottle bottle cap ordered movement successively on its material road;
Step 2 720: utilize feedway to carry out orientation conveying;
Step 3 730: utilize means of identification to respond to righting filling bottle;
Step 4 740: utilize propelling unit to advance filling bottle and filling bottle bottle cap to snap in the rotary components of clean-up device successively;
Step 5 750: utilize rotary components that the filling bottle snapped in and filling bottle bottle cap are rotated immersion and rinse the cleaning liquid washed in the disinfect box of assembly;
Step 6 760: utilize ultrasonic generator and paddle wheel combined action to clean filling bottle and filling bottle bottle cap;
Step 7 770: utilize Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap extrudes the cleaning case being delivered to and rinsing and wash assembly successively;
Step 8 780: utilize Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap extrudes the draining drying baker being delivered to and rinsing and wash assembly successively;
Step 9 790: the filling bottle after being dried by draining and filling bottle bottle cap are extruded successively.
The method is make use of vibrating transportation to advance to rinse and wash vibrating transportation that filling bottle system carries out and advance and rinse washing method 700 in fact, as shown in Figure 1, it illustrates a kind of vibrating transportation identification and advances and rinse the main body schematic diagram washed in an embodiment of filling bottle system.Wherein, described vibrating transportation identification advances to rinse and washes filling bottle system and comprise: correcting device 500, feedway 200, means of identification 600, propelling unit 300 and clean-up device 100, in this embodiment, vibrating transportation identification advances to rinse and washes filling bottle system and certainly further comprises control circuit, rinses the operation of washing filling bottle system control in order to advance whole vibrating transportation identification.
As shown in figures 12 and 14, described correcting device 500, for the cavity of one end open, its inside cavities wall is provided with the material road 501 risen in the shape of a spiral, and described correcting device 500 can produce whirling vibration power and make filling bottle and filling bottle bottle cap ordered movement successively on described material road 501.
Described cavity bottom is the accommodating chamber comprising certain enclosure space, main electromagnet 503 and main vibration spring 504 is provided with in accommodating chamber, in one embodiment, main vibration spring 504 can be laminated spring, main vibration spring 504 tilts to connect bottom and the top of described accommodating chamber, described correcting device 500 can be made to produce whirling vibration power, so create a torsion oscillations on the vertical axis and a vertical linearity vibration simultaneously.In this embodiment, when switching on power, main electromagnet 503 produces suction thereupon, under the effect of electromagnetic attraction, correcting device 500 departs from equipoise and moves, then synchronous torsion is done around central axis, main vibration spring 504 produces elastic deformation simultaneously, when electromagnetic attraction diminishes, correcting device 500 starts change sense of motion sharply, and surmounts initial equipoise and reach a certain upper limit, this is because main vibration spring 504 has had enough elastic deformation energies, so repeatedly carry out up and down, just define high frequency micro breadth oscillation.
Correcting device 500 produce the result of high frequency micro breadth oscillation, make each point of material road 501 itself except central axis be closely connected with correcting device 500 all carry out high frequency micro breadth oscillation along respective a bit of spatially spiral line tracking.In the process that filling bottle and filling bottle bottle cap are transferred along material road 501, unification mechanism on material road 501 makes part form unified attitude, because descending speed is very fast, so filling bottle and filling bottle bottle cap can float in the air, under gravity, fall into bottom material road 501 and again carried along on material road 501 screw, carry out self-orientation arrangement, finally discharged by the discharging channel 502 of the end being arranged at material road 501 one by one.
As shown in Figure 7, in this embodiment, composition graphs 1, feedway 200 includes drive motor 200-0, drive wheel 200-1 and belt conveyor 200-2, belt conveyor 200-2 walks around the drive wheel 200-1 being arranged at two ends, under the driving of drive motor 200-0, do gyroscopic movement, the filling bottle of deriving from described correcting device and filling bottle bottle cap can be carried out orientation according to the direction of setting and transmit.In other embodiment, for preventing the landing of filling bottle and filling bottle bottle cap, baffle plate can be provided with at belt conveyor 200-2 two ends.Certainly, in this embodiment, belt conveyor 200-2 is two belt conveyor 200-2 independently with certain intervals, forms the track of conveying filling bottle and filling bottle bottle cap respectively.
In this embodiment, drive motor 200-0 can be servomotor, servomotor according to setting frequency drives described in driving 200-1 drive described belt conveyor 200-2 to advance with certain frequency interval, thus make filling bottle and filling bottle bottle cap on belt conveyor 200-2 successively one stop one orientation transport.
As shown in figure 13, described means of identification 600, it comprises the rang sensor 603 can responding to filling bottle distance, can with described feedway 200 carry out same frequency driving driver train 601 and can under the driving of described driver train 601 toggle mechanism 602 of righting filling bottle, described means of identification 600 is arranged at the side of described feedway 200, distance on distance-sensor 603 couples of belt conveyor 200-2 between filling bottle and distance-sensor 603 is responded to, thus feed back to toggle mechanism 602, driver train 601 drives toggle mechanism 602 pairs of filling bottles of righting filling bottle to carry out righting.
As shown in Fig. 8 ~ Figure 11, wherein, what Fig. 8 was propelling unit 300 described in an embodiment shown in Fig. 1 of the present invention do not promote filling bottle and filling bottle bottle cap or reply the schematic diagram of position.Described propelling unit 300, include retaining structure 400, pushing structure 410 and supporting structure 420, wherein retaining structure 400 comprises pushing-type electromagnet 401, slide bar 402 and bottle-pushing plate 403, pushing-type electromagnet 401 is on slide bar 402 and be fixed on described supporting structure 420, slide bar 402 lower end is provided with bottle-pushing plate 403, after pushing-type electromagnet 401 is energized, bottle-pushing plate 403 is driven downwards thus the filling bottle and filling bottle bottle cap of waiting to promote mounted box are kept apart, in other embodiments, pushing-type electromagnet 401 can replace with cylinder or motor; Described pushing structure 410 comprises motor 411, gear 412 and tooth bar 413, one end that gear 413 is arranged at motor 411 is meshed with tooth bar 413, in this embodiment, motor 411 is stepping motor, the gear 413 be meshed with tooth bar 413 can be driven, thus drive retaining structure 400 promotes filling bottle in the horizontal direction and filling bottle bottle cap enters ad-hoc location, and filling bottle and filling bottle bottle cap are accurately pushed mounted box; Described supporting structure 420 comprises adapter plate 421, linear slider 422 and slider track 423, the lower end that described linear slider 422 is arranged at adapter plate 421 is connected with described tooth bar 413, it can slide on described slider track 423, and described slider track 423 is connected with filling bottle bottle cap transportation propulsion unit 300 with filling bottle.
See Fig. 9, from the fractionation schematic diagram of propelling unit 300, the recess in linear slider 422 can pass through bottle-pushing plate 403, and bottle-pushing plate 403 is played to the effect of spacing guiding.
As shown in Fig. 2 ~ Fig. 6, it illustrates a kind of vibrating transportation identification propelling and rinse the main body schematic diagram washed in an embodiment of clean-up device 100 described in filling bottle system.Wherein, described clean-up device 100 comprise: rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4.
Embodiment in fig. 2, described clean-up device 100, comprise rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4, rotary components 1 is three groups, the turret shaft 11 that Power Component 4 comprises turret motor 41 and is fixed on motor shaft, often organize rotary components 1 and all include turret shaft 11, the draw-in groove 12 of E type and draw-in groove adapter plate 13, several draw-in groove adapter plates 13 radially uniform array are arranged in turret shaft 11, each draw-in groove adapter plate 13 other end is provided with draw-in groove 12, rinsing and washing assembly 2 is three groups of uncovered casings, three groups of uncovered casings are successively set on three groups of rotary components 1 time, turret motor 41 is arranged on to rinse washes assembly 2 one upper lateral part, turret motor 41 one end is provided with rotating shaft 42, turret shaft 11 is parallel runs through three groups of uncovered casings, an Auxiliary Track assembly 3 is provided with between two draw-in grooves 12, Auxiliary Track assembly 3 cross sectional shape is identical with draw-in groove 12 cross section.
Rinse and wash assembly 2 three groups of uncovered casings and be respectively disinfect box 21, cleaning case 22 and draining drying baker 23, disinfect box 21 side is provided with inlet 211, liquid outlet 212, paddle wheel 24 and ultrasonic generator 213, cleaning case 22 side is provided with inlet 221, liquid outlet 222 and paddle wheel 24, paddle wheel 24 is connected with impeller motor 25, and impeller motor 25 can drive paddle wheel 24 to carry out Stirring; Draining drying baker 23 side is provided with liquid outlet 231 and dryer 232, and dryer 26 is made up of shell 233, oven dry fan 234 and heating wire 235.
Three groups of lid bottle swivel mounts of rotary components 1 are erected on disinfect box 21, cleaning case 22 and draining drying baker 23 successively, lower part is in casing, and draw-in groove 12 is provided with bottle groove 121 and cover slot 122, bottle groove 121 and cover slot about 122 limited, middle part groove structure, groove two ends are provided with soft card article 123.
Auxiliary Track assembly 3 is provided with support 31 and track 32, and Auxiliary Track and three groups of lid bottle turret shaft 11 draw-in groove 12 topmost form a passage completed.
Rinse to wash on assembly 2 and be provided with bayonet socket 20, described turret shaft 11, through described bayonet socket 20, is rinsed described in being set up in by described rotary components 1 and is washed on assembly 2.
One group of filling bottle and filling bottle bottle cap are delivered to propelling unit 300 by feedway 200, thus bottle groove 121 and the cover slot 122 of draw-in groove 12 is pushed by described propelling unit 300, act on by soft card article 123, in rotary components 1 rotary handstand process, filling bottle and lid can not drop, often advance one group of filling bottle, rotary components 1 just rotates to an angle, next group draw-in groove 12 is aimed at Auxiliary Track assembly 3, the like, filling bottle and lid are full of three groups of lid bottle turret shaft 11 successively, through Auxiliary Track assembly 3, final clean dry complete, the liquid that what the inlet 211 of disinfect box 21 entered is with cleaning agent and disinfectant, auxiliary with paddle wheel 24 and ultrasonic generator 213, to filling bottle and the thorough cleaning and disinfection of lid, the liquid of cleaning case 22 is pure water, draining drying baker 23 dries filling bottle.
Through repeatedly testing proof, draw-in groove 12 block filling bottle deeply to described in rinse wash assembly 2 casing in and filling bottle distance bottom half distance for box height 2/15 ~ 4/15, described disinfect box 21 be different from (ultrasonic generator 213 and paddle wheel 24 intersect and have an effect) when the side being provided with described paddle wheel 24 is provided with ultrasonic generator 213, and the distance of paddle wheel 24 centre distance bottom half is when being 6/13 ~ 9/13 of the distance of described ultrasonic generator 213 centre distance bottom half, cleaning performance is best.
Further in-depth analysis reason is: described ultrasonic generator 213 utilizes ultrasonic irradiation to have the solution of certain concentration of ordinary dissolution, micro-gas core cavitation bubble in solution is vibrated under the effect of sound wave, the growth occurred when acoustic pressure reaches certain value and collapse, to complete the cleaning to workpiece, wherein, when the distance of paddle wheel 24 centre distance bottom half is 6/13 ~ 9/13 of the distance of described ultrasonic generator 213 centre distance bottom half, the stirring of paddle wheel 24 makes clean liquid in casing produce the minute bubble of multiple diameter at 0.2mm ~ 0.7mm, and add the intersection relativity of ultrasonic generator 213, the bubble of 0.2mm ~ 0.7mm in solution is made " to smash ", thus produce the micro-bubble that a plurality of diameter is 100 μm ~ 500 μm, when ul-trasonic irradiation is in liquid, in liquid, breaking of each bubble instantaneously can the great shock wave of produce power, be equivalent to produce instantaneously a few Baidu high temperature and up to thousands of barometric pressures, this phenomenon is referred to as " cavitation ", be referred to as in the process of " cavitation " effect this, bubble closes the instantaneous pressure that can be formed more than 1000 air pressure, continuously produce instantaneous pressure to resemble a succession of little " blast " constantly to impact filling bottle surperficial, make the dirt rapid deterioration in the surface of filling bottle and gap thereof, thus reach the object of filling bottle being carried out to cleaning, and filling bottle deeply to described in rinse wash assembly 2 casing in and filling bottle distance bottom half distance for box height 2/15 ~ 4/15 time, be in " blast " center, cleaning performance is best.
One, adopt this vibrating transportation identification to advance and rinse the actual test comparison of washing filling bottle system: this experiment have chosen unwashed specific filling bottle (piece number is D200) 20, numbering 1 ~ 10 have employed the testing process of common cleaning (i.e. simple ultrasonic generator carry out cleaning); Numbering 11 ~ 20 utilizes paddle wheel principle (i.e. super sonic and stirring and washing) to carry out the cleaning of the degree of depth to product on the basis of common cleaning process.
Two, experimental result:
Three, interpretation:
(1) total impurities analysis:
1. the aviation value of the total impurities of the known common cleaning (numbering 1-10) of assay is 2.68mg
2. the aviation value of the total impurities of super sonic and stirring and washing (numbering 11-20) is 4.43mg
Analyze: the impurity average weight 2.68mg< super sonic of common cleaning and the impurity average weight 4.43mg of stirring and washing, and the average weight of super sonic and stirring and washing impurity exceeds 65.3% than the average weight of common cleaning impurity.
(2) divided by maximum granularity detects and analyzes:
1. the divided by maximum granularity aviation value of common cleaning (numbering 1-10) is 505.91um
2. the aviation value of the divided by maximum granularity of super sonic degree of depth cleaning (numbering 11-20) is 705.02um
Analyze: after using ultrasonic generator to carry out deep clean, the largest particles value of detection on average improves 39.4% than common cleaning the largest particles value.
(3) granule detecting analysis:
A.0/200um granule number analysis
1. common cleaning (numbering 1-10) records the mean number of 0/200um particle is 2.2
2. super sonic and stirring and washing (numbering 11-20) record the mean number of 0/200um particle is 14.9
Analyze: super sonic and stirring and washing exceed 577% than the mean number of common cleaning 0/200um particle.
B.201/300um granule number analysis:
1. common cleaning (numbering 1-10) records the mean number of 201/300um particle is 2.6
2. super sonic and stirring and washing (numbering 11-20) record the mean number of 201/300um particle is 7.5
Analyze: super sonic and stirring and washing exceed 188% than the mean number of common cleaning 201/300um particle.
C.301/400um granule number analysis:
1. common cleaning (numbering 1-10) records the mean number of 301/400um particle is 1.8
2. super sonic and stirring and washing (numbering 11-20) record the mean number of 301/400um particle is 4.7
Analyze: super sonic and stirring and washing exceed 161% than the mean number of common cleaning 301/400um particle.
D.400um above granule number analysis:
1. common cleaning (numbering 1-10) records the mean number of more than 400um particle is 1.2
2. super sonic and stirring and washing (numbering 11-20) record the mean number of more than 400um particle is 2.3
Analyze: super sonic and stirring and washing exceed 91% than the particle mean number of common cleaning more than 400um.
Four, conclusion: the front and back contrast of data is known by experiment, utilize the specific setting of ultrasonic generator 213 and paddle wheel 24, traditional cleaning mode is improved, can farthest removal of contamination, more accurately detect the total amount that filling bottle is impure, and the particle number between each scope, ensure that clean quality.
It should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (4)
1. vibrating transportation identification advances and rinses a method of washing filling bottle, it is characterized in that: comprise,
Correcting device is utilized to make the step of filling bottle and filling bottle bottle cap ordered movement successively on its material road;
Feedway is utilized to carry out the step of directed conveying;
Means of identification is utilized to respond to the step of righting filling bottle;
Propelling unit is utilized to advance filling bottle and filling bottle bottle cap to snap in the step of the rotary components of clean-up device successively;
Utilize rotary components that the filling bottle snapped in and filling bottle bottle cap are rotated the step immersing and rinse the cleaning liquid washed in the disinfect box of assembly;
Utilize the step of ultrasonic generator and paddle wheel combined action cleaning filling bottle and filling bottle bottle cap;
Auxiliary Track assembly is utilized to carry out filling bottle and filling bottle bottle cap extrudes the step being delivered to and rinsing the cleaning case washing assembly successively;
Auxiliary Track assembly is utilized to carry out filling bottle and filling bottle bottle cap extrudes the step being delivered to and rinsing the draining drying baker washing assembly successively;
The step that filling bottle after being dried by draining and filling bottle bottle cap are extruded successively; Wherein,
Described correcting device, for the cavity of one end open, its inside cavities wall is provided with the material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, main electromagnet and main vibration spring is provided with in described accommodating chamber, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, and described correcting device can produce whirling vibration power and make filling bottle and filling bottle bottle cap ordered movement successively on described material road;
Described feedway, comprises drive motor, drive wheel and belt conveyor, and filling bottle and filling bottle bottle cap can be carried out orientation according to the direction of setting and transmit by described feedway;
Described means of identification, comprise the rang sensor can responding to filling bottle distance, can with described feedway carry out same frequency driving driver train and can under the driving of described driver train the toggle mechanism of righting filling bottle, described means of identification is arranged at the side of described feedway;
Described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate; Described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar; Described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and described slider track and vibrating transportation identification advance to rinse and washes filling bottle system and be connected;
Described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component,
Described rotary components comprises turret shaft, draw-in groove and draw-in groove adapter plate, and described draw-in groove adapter plate is connected with described turret shaft, and described turret shaft is connected with described Power Component;
Describedly rinse that to wash assembly be uncovered body structure, be provided with bayonet socket, described turret shaft is through described bayonet socket, rinsing described in being set up in by described rotary components washes on assembly, described rinsing is washed assembly and is comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side being provided with described paddle wheel that is different from of described disinfect box is provided with ultrasonic generator, described draw-in groove block filling bottle deeply to described in rinse wash assembly casing in and filling bottle distance bottom half distance for box height 2/15 ~ 4/15, the distance of described paddle wheel centre distance bottom half is 6/13 ~ 9/13 of the distance of described ultrasonic generator centre distance bottom half,
Described Auxiliary Track assembly comprises support and track, and described Bracket setting rinses the edge washing assembly side, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove;
Described Power Component comprises turret motor, and described turret motor is arranged at one end of described turret shaft.
2. vibrating transportation identification according to claim 1 advances and rinses the method for washing filling bottle, it is characterized in that: described in rinse and wash assembly and comprise disinfect box, cleaning case and draining drying baker, described disinfect box two sides respectively correspondence are provided with inlet and liquid outlet, described cleaning case two sides respectively correspondence are provided with inlet and liquid outlet, and the side of described draining drying baker is provided with liquid outlet and dryer.
3. vibrating transportation identification according to claim 1 advances and rinses the method for washing filling bottle, and it is characterized in that: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section are provided with soft card article, described soft card article can block filling bottle and prevent filling bottle from falling down.
4. vibrating transportation identification according to claim 1 advances and rinses the method for washing filling bottle, it is characterized in that: connect bottom described track and described draw-in groove.
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| CN104326429B (en) * | 2014-11-25 | 2016-08-24 | 镇江市顶智微电子科技有限公司 | A kind of filling bottle is corrected pushing and is rinsed the conveying fill fortune lid spiral cover labeling method that goes forward one by one |
| CN104445021B (en) * | 2014-11-25 | 2016-08-24 | 镇江市顶智微电子科技有限公司 | A kind of filling bottle is corrected pushing and is rinsed conveying fill fortune lid method of going forward one by one |
| CN104445020B (en) * | 2014-11-25 | 2016-08-24 | 镇江市顶智微电子科技有限公司 | A kind of filling bottle is corrected pushing and is rinsed conveying fill fortune lid impact extrusion spiral cover labeling system |
| CN105036035A (en) * | 2015-07-18 | 2015-11-11 | 镇江市顶智微电子科技有限公司 | System for rinsing, screening, conveying and filling medical chemistry biological reagent bottles |
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| GB628530A (en) * | 1945-05-30 | 1949-08-31 | Leonard Eugene Cowey | Improvements in bottling machines |
| US3191352A (en) * | 1962-09-18 | 1965-06-29 | Aluminum Co Of America | Container sealing method and apparatus |
| CN1865122A (en) * | 2006-06-23 | 2006-11-22 | 长沙楚天科技有限公司 | Cleaning, filling and plugging device for glass bottle or similar container |
| CN201228226Y (en) * | 2008-05-19 | 2009-04-29 | 湖南千山制药机械股份有限公司 | Rotary plastic bottle blow washing and embedding integrated machine |
| CN101580218A (en) * | 2009-06-11 | 2009-11-18 | 杭州保灵集团有限公司 | Filling and sealing machine of oral liquid and vial |
| CN202912675U (en) * | 2012-11-09 | 2013-05-01 | 长沙市中一制药机械有限公司 | Gas washing, filling, plugging and cover screwing all-in-one machine for plastic bottles |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB628530A (en) * | 1945-05-30 | 1949-08-31 | Leonard Eugene Cowey | Improvements in bottling machines |
| US3191352A (en) * | 1962-09-18 | 1965-06-29 | Aluminum Co Of America | Container sealing method and apparatus |
| CN1865122A (en) * | 2006-06-23 | 2006-11-22 | 长沙楚天科技有限公司 | Cleaning, filling and plugging device for glass bottle or similar container |
| CN201228226Y (en) * | 2008-05-19 | 2009-04-29 | 湖南千山制药机械股份有限公司 | Rotary plastic bottle blow washing and embedding integrated machine |
| CN101580218A (en) * | 2009-06-11 | 2009-11-18 | 杭州保灵集团有限公司 | Filling and sealing machine of oral liquid and vial |
| CN202912675U (en) * | 2012-11-09 | 2013-05-01 | 长沙市中一制药机械有限公司 | Gas washing, filling, plugging and cover screwing all-in-one machine for plastic bottles |
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