CN103626095B - Reagent bottle propelling, rinsing and filling system - Google Patents
Reagent bottle propelling, rinsing and filling system Download PDFInfo
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- CN103626095B CN103626095B CN201310655717.5A CN201310655717A CN103626095B CN 103626095 B CN103626095 B CN 103626095B CN 201310655717 A CN201310655717 A CN 201310655717A CN 103626095 B CN103626095 B CN 103626095B
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Abstract
The invention discloses a reagent bottle propelling, rinsing and filling system which includes a propelling device, a cleaning device and a filling device, wherein the propelling device includes a clamping structure, a propelling structure and a support structure; the cleaning device includes a rotation assembly, a rinsing assembly, an auxiliary track assembly and a power assembly; the filling device includes a combined dual-conveying assembly, a rotating disc assembly and a syringe filling assembly. The reagent bottle propelling, rinsing and filling system provided by the invention has the advantages that the purpose of effectively improving the cleaning quality of reagent bottle bodies can be achieved, and reagent bottles can be replaced and filled in a continuously extruded and propelled manner.
Description
Technical field
The present invention relates to a kind of advance to rinse wash filling reagent bottle system, belong to Canning Technique field.
Background technology
In the production pouring process of the products such as chemical reagent, need first to clean the bottle of glass bottle or other material before filling the container, to ensure production filling quality.And liquid medicine is more strict to the cleaning requirement of reagent bottle, by the cleaning to reagent bottle high-quality, except ensure that in medicine body that free from admixture occurs, also assures that the medicine body feature of liquid medicine drug effect.
Existing wash bottle method has multiple, and wherein the most frequently used is chain-type bottle washing apparatus.This bottle washing apparatus generally comprises bottle inlet district, bottle cleaning area and region, three, bottle exiting area.Described bottle cleaning area by tank, be provided with thereon the bottle gripper of clamping bottle bottle chain, drive the driving chain wheel of described bottle chain movement, bottle chain coordinates with driving chain wheel, along with the rotation of driving chain wheel, will need in the bottle synchronous transport tank of cleaning.Then the frame outside bottle chain is arranged separately one group for cleaning the water jet of bottle.During use, first bottle outer wall is rinsed by water jet, then ecto-entad to the bottle in course of conveying carry out list bundle injection water rinse namely be similar to water blast gun hydro-peening.The bottle washing apparatus of said structure is fixed due to nozzle, makes the cleaning performance of bottle undesirable, and some tiny fiber yarns or impurity are still present in bottle after rinsing, cannot reach the object of thoroughly cleaning bottle inside.
Meanwhile, the automation equipment washing rear filling reagent bottle is not rinsed in prior art.
Summary of the invention
The object of this part is some aspects of general introduction embodiments of the invention and briefly introduces some preferred embodiments.May do in the specification digest and denomination of invention of this part and the application a little simplify or omit with avoid making this part, specification digest and denomination of invention object fuzzy, and this simplification or omit and can not be used for limiting the scope of the invention.
Rinse in view of above-mentioned and/or existing propelling and wash Problems existing in filling reagent bottle system, propose the present invention.
Therefore, an object of the present invention is to provide a kind of full automaticity that effectively can improve reagent bottle cleaning quality and filling reagent bottle to advance to rinse and wash filling reagent bottle system.
For solving the problems of the technologies described above, the invention provides following technical scheme: a kind of propelling is rinsed and washed filling reagent bottle system, comprises, propelling unit, clean-up device and filling apparatus, described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate, described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar, described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and described slider track and vibrating transportation identification advance to rinse and washes reagent bottle system and be connected, described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component, described rotary components comprises turret shaft, draw-in groove and draw-in groove adapter plate, described draw-in groove adapter plate is connected with described turret shaft, and described turret shaft is connected with described Power Component, describedly rinse that to wash assembly be uncovered body structure, be provided with bayonet socket, described turret shaft is through described bayonet socket, rinsing described in being set up in by described rotary components washes on assembly, described rinsing is washed assembly and is comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side being provided with described paddle wheel that is different from of described disinfect box is provided with ultrasonic generator, described draw-in groove block reagent bottle deeply to described in rinse wash assembly casing in and reagent bottle distance bottom half distance for box height 2/15 ~ 4/15, the distance of described paddle wheel centre distance bottom half is 6/13 ~ 9/13 of the distance of described ultrasonic generator centre distance bottom half, described Auxiliary Track assembly comprises support and track, and described Bracket setting rinses the edge washing assembly side, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove, described Power Component comprises turret motor, and described turret motor is arranged at one end of described turret shaft, described filling apparatus comprises Composite Double conveying assembly, rotary disc assembly and injection filling components, described Composite Double conveying assembly comprises reagent bottle transfer unit and bottle cap transfer unit, described reagent bottle transfer unit comprises reagent bottle conveying synchronous pulley drive motor, space bar, backing slideway, reagent bottle conveying synchronous pulley and reagent bottle conveying Timing Belt, the axle center of described reagent bottle conveying synchronous pulley is that vertical direction is arranged, on described reagent bottle conveying Timing Belt, vertical direction is provided with a plurality of space bar, reagent bottle is each other by described space bar institute interval, reagent bottle is slided under the promotion of described space bar on described backing slideway advance, described bottle cap transfer unit comprises bottle cap conveying stepping motor and two axle center are that the bottle cap that horizontal direction is arranged carries synchronous pulley and a bottle cap conveying auxiliary wheel and a bottle cap to carry Timing Belt, the level attitude of the bottle cap conveying synchronous pulley of initial delivery end carries the level attitude of synchronous pulley lower than the bottle cap conveying auxiliary wheel of tail end and the bottle cap of tail end, and the bottle cap conveying synchronous pulley of the bottle cap conveying auxiliary wheel of tail end and tail end is for being horizontally disposed with, and horizontally disposed position is higher than the level height of the bottleneck of the reagent bottle be placed on described backing slideway, described rotary disc assembly comprises loading disk, support dish and rotary tray motor, the turning cylinder of described rotary tray motor is connected with described loading disk through described support dish, and described rotary tray motor can drive described rotary disc assembly to carry out the rotation of cw or conter clockwise by specific period, described injection filling components comprises reagent bottle support, expelling type injector and syringe synchronizing wheel, described reagent bottle support and described propelling are rinsed and are washed filling reagent bottle system and be connected, described expelling type injector comprises boosting electromagnet, pusher motor and syringe, described boosting electromagnet is connected with described loading disk by electromagnet adapter plate, the pushing block of its lower end is connected with syringe adapter plate, described electromagnet adapter plate is provided with raised line, and described raised line can slide in the concave slideway on described syringe adapter plate, described pusher motor is arranged at the upper end of described syringe adapter plate, is connected with screw mandrel slide block by screw mandrel with described syringe, described syringe comprises injection rod, injection-tube and entry needle, and described injection rod is that its lower end of hollow structure is provided with plunger, and its upper end is provided with injection rod electromagnetic valve, is connected with described screw mandrel slide block, described injection-tube interior lower end and described entry needle connection are provided with injection-tube electromagnetic valve, described syringe synchronizing wheel one of them be connected with described electromagnet adapter plate by dwang, another one is connected with the turning cylinder of described rotary tray motor, and two described syringe synchronizing wheels are connected by the synchronous wheel belt of syringe.
A kind of preferred version washing filling reagent bottle system is rinsed as propelling of the present invention, wherein: described in rinse and wash assembly and comprise disinfect box, cleaning case and draining drying baker, described disinfect box two sides respectively correspondence are provided with inlet and liquid outlet, described cleaning case two sides respectively correspondence are provided with inlet and liquid outlet, and the side of described draining drying baker is provided with liquid outlet and dryer.
Rinse a kind of preferred version washing filling reagent bottle system as propelling of the present invention, wherein: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section are provided with soft card article, and described soft card article can block reagent bottle and prevent reagent bottle from falling down.
A kind of preferred version washing filling reagent bottle system is rinsed, wherein: connect bottom described track and described draw-in groove as propelling of the present invention.
Beneficial effect of the present invention:
(1) the present invention can reach the object effectively improving reagent bottle cleaning quality;
(2) because the present invention is provided with Auxiliary Track assembly, reagent bottle can be changed by the mode of continuously extruded propelling;
(3) the present invention can reach the object of effective auto-filling reagent bottle.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.Wherein:
Fig. 1 rinses the main body schematic diagram washing filling reagent bottle system for propelling a kind of described in one embodiment of the invention;
Fig. 2 is the main body schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 3 is the schematic top plan view of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 4 connects described rotary components schematic diagram for Power Component described in an embodiment shown in Fig. 1 of the present invention;
Fig. 5 is the main body schematic diagram of dryer described in an embodiment shown in Fig. 1 of the present invention;
Fig. 6 is the fractionation schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 7 is the main body schematic diagram of filling apparatus described in an embodiment shown in Fig. 1 of the present invention;
Fig. 8 is the structural representation of Composite Double conveying assembly described in an embodiment shown in Fig. 1 of the present invention;
Fig. 9 is the structural representation of rotary disc assembly described in an embodiment shown in Fig. 1 of the present invention;
Figure 10 is for injecting the construction profile schematic diagram of filling components described in an embodiment shown in Fig. 1 of the present invention;
Figure 11 is structural representation that shown in Fig. 1 of the present invention, described in an embodiment, expelling type injector is connected with described syringe synchronizing wheel;
Figure 12 to be connected with the concave slideway on described syringe adapter plate schematic diagram for the raised line on electromagnet adapter plate described in an embodiment shown in Fig. 1 of the present invention;
Figure 13 is the cross-sectional view of expelling type injector described in an embodiment shown in Fig. 1 of the present invention;
What Figure 14 was propelling unit described in an embodiment shown in Fig. 1 of the present invention do not promote reagent bottle and reagent bottle cap or reply the schematic diagram of position;
Figure 15 is the fractionation schematic diagram of propelling unit described in an embodiment shown in Fig. 1 of the present invention;
Be bulldozed plate in the retaining structure of Figure 16 for propelling unit described in an embodiment shown in Fig. 1 of the present invention and move downward the schematic diagram blocking reagent bottle and reagent bottle cap;
The pushing structure horizontal motion that Figure 17 is propelling unit described in an embodiment shown in Fig. 1 of the present invention promotes the schematic diagram of reagent bottle and reagent bottle cap or reset.
Detailed description of the invention
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with specific embodiment.
Set forth a lot of detail in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar popularization when intension of the present invention, therefore the present invention is by the restriction of following public specific embodiment.
Secondly, alleged herein " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of the present invention.Different local in this manual " in one embodiment " occurred not all refers to same embodiment, neither be independent or optionally mutually exclusive with other embodiments embodiment.
As shown in Figure 1, it illustrates a kind of propelling and rinse the main body schematic diagram washed in an embodiment of filling reagent bottle system.Wherein, described propelling is rinsed and is washed filling reagent bottle system and comprise: propelling unit 300, clean-up device 100 and filling apparatus 700, in this embodiment, propelling is rinsed and is washed filling reagent bottle system and certainly further comprises control circuit, controls in order to rinse the operation of washing filling reagent bottle system to whole propelling.
As shown in Fig. 2 ~ Fig. 6, it illustrates a kind of propelling and rinse the main body schematic diagram washed in an embodiment of clean-up device 100 described in filling reagent bottle system.Wherein, described clean-up device 100 comprise: rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4.
Embodiment in fig. 2, described clean-up device 100, comprise rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4, rotary components 1 is three groups, the turret shaft 11 that Power Component 4 comprises turret motor 41 and is fixed on motor shaft, often organize rotary components 1 and all include turret shaft 11, the draw-in groove 12 of E type and draw-in groove adapter plate 13, several draw-in groove adapter plates 13 radially uniform array are arranged in turret shaft 11, each draw-in groove adapter plate 13 other end is provided with draw-in groove 12, rinsing and washing assembly 2 is three groups of uncovered casings, three groups of uncovered casings are successively set on three groups of rotary components 1 time, turret motor 41 is arranged on to rinse washes assembly 2 one upper lateral part, turret motor 41 one end is provided with rotating shaft 42, turret shaft 11 is parallel runs through three groups of uncovered casings, an Auxiliary Track assembly 3 is provided with between two draw-in grooves 12, Auxiliary Track assembly 3 cross sectional shape is identical with draw-in groove 12 cross section.
Rinse and wash assembly 2 three groups of uncovered casings and be respectively disinfect box 21, cleaning case 22 and draining drying baker 23, disinfect box 21 side is provided with inlet 211, liquid outlet 212, paddle wheel 24 and ultrasonic generator 213, cleaning case 22 side is provided with inlet 221, liquid outlet 222 and paddle wheel 24, paddle wheel 24 is connected with impeller motor 25, and impeller motor 25 can drive paddle wheel 24 to carry out Stirring; Draining drying baker 23 side is provided with liquid outlet 231 and dryer 232, and dryer 26 is made up of shell 233, oven dry fan 234 and heating wire 235.
Three groups of lid bottle swivel mounts of rotary components 1 are erected on disinfect box 21, cleaning case 22 and draining drying baker 23 successively, lower part is in casing, and draw-in groove 12 is provided with bottle groove 121 and cover slot 122, bottle groove 121 and cover slot about 122 limited, middle part groove structure, groove two ends are provided with soft card article 123.
Auxiliary Track assembly 3 is provided with support 31 and track 32, and Auxiliary Track and three groups of lid bottle swivel mounts 11 draw-in groove 12 topmost form a passage completed.
Rinse to wash on assembly 2 and be provided with bayonet socket 20, described turret shaft 11, through described bayonet socket 20, is rinsed described in being set up in by described rotary components 1 and is washed on assembly 2.
One group reagent bottle and reagent bottle cap are delivered to propelling unit 300 by feedway 200, thus bottle groove 121 and the cover slot 122 of draw-in groove 12 is pushed by described propelling unit 300, act on by soft card article 123, in rotary components 1 rotary handstand process, reagent Bottle and closure can not drop, often advance a group reagent bottle, rotary components 1 just rotates to an angle, next group draw-in groove 12 is aimed at Auxiliary Track assembly 3, the like, reagent bottle and lid are full of three groups of lid bottle swivel mounts 11 successively, through Auxiliary Track assembly 3, final clean dry complete, the liquid that what the inlet 211 of disinfect box 21 entered is with cleaning agent and disinfectant, auxiliary with paddle wheel 24 and ultrasonic generator 213, to reagent bottle and the thorough cleaning and disinfection of lid, the liquid of cleaning case 22 is pure water, draining drying baker 23 dries reagent bottle.
As shown in Fig. 7 ~ Figure 13, filling apparatus 700 comprises Composite Double conveying assembly 701, rotary disc assembly 702 and injection filling components 703, described Composite Double conveying assembly 701 comprises reagent bottle transfer unit 704 and bottle cap transfer unit 705, described reagent bottle transfer unit 704 comprises reagent bottle conveying synchronous pulley drive motor 706, space bar 707, backing slideway 708, reagent bottle conveying synchronous pulley 709 and reagent bottle conveying Timing Belt 710, the axle center of reagent bottle conveying synchronous pulley 709 is that vertical direction is arranged, on described reagent bottle conveying Timing Belt 710, vertical direction is provided with a plurality of space bar 707, reagent bottle is each other by described space bar 707 intervals, reagent bottle is slided under the promotion of described space bar 707 on described backing slideway 708 advance.
And bottle cap transfer unit 705 comprises bottle cap conveying stepping motor 711 and two axle center are that the bottle cap that horizontal direction is arranged carries synchronous pulley 712 and a bottle cap conveying auxiliary wheel 713 and a bottle cap to carry Timing Belt 714, the level attitude of the bottle cap conveying synchronous pulley 712 of initial delivery end carries the level attitude of synchronous pulley 712 lower than the bottle cap conveying auxiliary wheel 713 of tail end and the bottle cap of tail end, and the bottle cap conveying synchronous pulley 712 of the bottle cap conveying auxiliary wheel 713 of tail end and tail end is for being horizontally disposed with, and horizontally disposed position is higher than the level height of the bottleneck of the reagent bottle be placed on described backing slideway 708.
Described rotary disc assembly 702 comprises loading disk 715, support dish 716 and rotary tray motor 717, the turning cylinder of described rotary tray motor 717 is connected with described loading disk 715 through described support dish 716, described rotary tray motor 717 can drive described rotary disc assembly 702 to carry out the rotation of cw or conter clockwise by specific period, rotational structure like this is because of from liquid bottles (namely in Fig. 7 on reagent bottle rack 718 " large bottle "), the flexible pipe stretched out finally is connected with injection rod and injection rod electromagnetic valve, rotate a circle and complete injection successively, and then counter-rotation completes the filling injection of other reagent bottle, avoid the winding of flexible pipe.
Described injection filling components 703 comprises reagent bottle support 718, expelling type injector 719 and syringe synchronizing wheel 720, described reagent bottle support 718 and described propelling are rinsed and are washed filling reagent bottle system and be connected, described expelling type injector 719 comprises boosting electromagnet 721, pusher motor 722 and syringe 723, described boosting electromagnet 721 is connected with described loading disk 715 by electromagnet adapter plate 724, the pushing block 725 of its lower end is connected with syringe adapter plate 726, described electromagnet adapter plate 724 is provided with raised line 724a, described raised line 724a can slide in the concave slideway 726b on described syringe adapter plate 726, described pusher motor 722 is arranged at the upper end of described syringe adapter plate 726, is connected with screw mandrel slide block 728 by screw mandrel 727 with described syringe 723, described syringe 723 comprises injection rod 729, injection-tube 730 and entry needle 731, and described injection rod 729 is provided with plunger 732 for its lower end of hollow structure, and its upper end is provided with injection rod electromagnetic valve 733, is connected with described screw mandrel slide block 728, described injection-tube 723 interior lower end and described entry needle 731 connection are provided with injection-tube electromagnetic valve 734, in syringe tube 723, injection rod 729 upward movement of hollow, injection-tube electromagnetic valve 734 between entry needle 731 and injection-tube 723 is closed, injection rod electromagnetic valve 733 between flexible pipe and injection rod 729 is opened, liquid fills injection-tube 723 by flexible pipe, injection rod 729 moves downward, injection rod electromagnetic valve 733 is closed, injection-tube electromagnetic valve 734 is opened, and liquid is filled in reagent bottle by entry needle 731.
Described syringe synchronizing wheel 720 one of them be connected with described electromagnet adapter plate 724 by dwang, another one is connected with the turning cylinder of described rotary tray motor 717, two described syringe synchronizing wheels 720 are connected by the synchronous wheel belt 736 of syringe, so, when rotary tray motor 717 rotates, interlocked injection device synchronizing wheel 720 rotates, to guarantee that entry needle 731 keeps direction straight down.
As shown in Figure 14 ~ Figure 17, wherein, what Figure 14 was propelling unit 300 described in an embodiment shown in Fig. 1 of the present invention do not promote reagent bottle and reagent bottle cap or reply the schematic diagram of position.Described propelling unit 300, include retaining structure 400, pushing structure 410 and supporting structure 420, wherein retaining structure 400 comprises pushing-type electromagnet 401, slide bar 402 and bottle-pushing plate 403, pushing-type electromagnet 401 is on slide bar 402 and be fixed on described supporting structure 420, slide bar 402 lower end is provided with bottle-pushing plate 403, after pushing-type electromagnet 401 is energized, bottle-pushing plate 403 is driven downwards thus the reagent bottle and reagent bottle cap of waiting to promote mounted box are kept apart, in other embodiments, pushing-type electromagnet 401 can replace with cylinder or motor; Described pushing structure 410 comprises motor 411, gear 412 and tooth bar 413, one end that gear 413 is arranged at motor 411 is meshed with tooth bar 413, in this embodiment, motor 411 is stepping motor, the gear 413 be meshed with tooth bar 413 can be driven, thus drive retaining structure 400 promotes reagent bottle in the horizontal direction and reagent bottle cap enters ad-hoc location, and reagent bottle and reagent bottle cap are accurately pushed mounted box; Described supporting structure 420 comprises adapter plate 421, linear slider 422 and slider track 423, the lower end that described linear slider 422 is arranged at adapter plate 421 is connected with described tooth bar 413, it can slide on described slider track 423, and described slider track 423 is connected with reagent bottle cap transportation propulsion unit 300 with reagent bottle.
One group reagent bottle and reagent bottle cap are pushed bottle groove 121 and the cover slot 122 of draw-in groove 12 by described propelling unit 300, act on by soft card article 123, in rotary components 1 rotary handstand process, reagent Bottle and closure can not drop, often advance a group reagent bottle, rotary components 1 just rotates to an angle, next group draw-in groove 12 is aimed at Auxiliary Track assembly 3, the like, reagent bottle and lid are full of three groups of lid bottle swivel mounts 11 successively, through Auxiliary Track assembly 3, final clean dry complete, the liquid that what the inlet 211 of disinfect box 21 entered is with cleaning agent and disinfectant, auxiliary with paddle wheel 24 and ultrasonic generator 213, to reagent bottle and the thorough cleaning and disinfection of lid, the liquid of cleaning case 22 is pure water, draining drying baker 23 dries reagent bottle, finally complete reagent bottle by filling apparatus 700 filling.
Through repeatedly testing proof, draw-in groove 12 block reagent bottle deeply to described in rinse wash assembly 2 casing in and reagent bottle distance bottom half distance for box height 2/15 ~ 4/15, described disinfect box 21 be different from (ultrasonic generator 213 and paddle wheel 24 intersect and have an effect) when the side being provided with described paddle wheel 24 is provided with ultrasonic generator 213, and the distance of paddle wheel 24 centre distance bottom half is when being 6/13 ~ 9/13 of the distance of described ultrasonic generator 213 centre distance bottom half, cleaning performance is best.
Further in-depth analysis reason is: described ultrasonic generator 213 utilizes ultrasonic irradiation to have the solution of certain concentration of ordinary dissolution, micro-gas core cavitation bubble in solution is vibrated under the effect of sound wave, the growth occurred when acoustic pressure reaches certain value and collapse, to complete the cleaning to workpiece, wherein, when the distance of paddle wheel 24 centre distance bottom half is 6/13 ~ 9/13 of the distance of described ultrasonic generator 213 centre distance bottom half, the stirring of paddle wheel 24 makes clean liquid in casing produce the minute bubble of multiple diameter at 0.2mm ~ 0.7mm, and add the intersection relativity of ultrasonic generator 213, the bubble of 0.2mm ~ 0.7mm in solution is made " to smash ", thus produce the micro-bubble that a plurality of diameter is 100 μm ~ 500 μm, when ul-trasonic irradiation is in liquid, in liquid, breaking of each bubble instantaneously can the great shock wave of produce power, be equivalent to produce instantaneously a few Baidu high temperature and up to thousands of barometric pressures, this phenomenon is referred to as " cavitation ", be referred to as in the process of " cavitation " effect this, bubble closes the instantaneous pressure that can be formed more than 1000 air pressure, continuously produce instantaneous pressure to resemble a succession of little " blast " constantly to impact reagent bottle surperficial, make the dirt rapid deterioration in the surface of reagent bottle and gap thereof, thus reach the object of reagent bottle being carried out to cleaning, and reagent bottle deeply to described in rinse wash assembly 2 casing in and reagent bottle distance bottom half distance for box height 2/15 ~ 4/15 time, be in " blast " center, cleaning performance is best.
One, adopt this propelling to rinse to wash the actual test comparison of filling reagent bottle system: this experiment have chosen 20, unwashed particular agent bottle (piece number is D200), numbering 1 ~ 10 have employed the testing process of common cleaning (i.e. simple ultrasonic generator carry out cleaning); Numbering 11 ~ 20 utilizes paddle wheel principle (i.e. super sonic and stirring and washing) to carry out the cleaning of the degree of depth to product on the basis of common cleaning process.
Two, experimental result:
Three, interpretation:
(1) total impurities analysis:
1. the aviation value of the total impurities of the known common cleaning (numbering 1-10) of assay is 2.68mg
2. the aviation value of the total impurities of super sonic and stirring and washing (numbering 11-20) is 4.43mg
Analyze: the impurity average weight 2.68mg< super sonic of common cleaning and the impurity average weight 4.43mg of stirring and washing, and the average weight of super sonic and stirring and washing impurity exceeds 65.3% than the average weight of common cleaning impurity.
(2) divided by maximum granularity detects and analyzes:
1. the divided by maximum granularity aviation value of common cleaning (numbering 1-10) is 505.91um
2. the aviation value of the divided by maximum granularity of super sonic degree of depth cleaning (numbering 11-20) is 705.02um
Analyze: after using ultrasonic generator to carry out deep clean, the largest particles value of detection on average improves 39.4% than common cleaning the largest particles value.
(3) granule detecting analysis:
A.0/200um granule number analysis
1. common cleaning (numbering 1-10) records the mean number of 0/200um particle is 2.2
2. super sonic and stirring and washing (numbering 11-20) record the mean number of 0/200um particle is 14.9
Analyze: super sonic and stirring and washing exceed 577% than the mean number of common cleaning 0/200um particle.
B.201/300um granule number analysis:
1. common cleaning (numbering 1-10) records the mean number of 201/300um particle is 2.6
2. super sonic and stirring and washing (numbering 11-20) record the mean number of 201/300um particle is 7.5
Analyze: super sonic and stirring and washing exceed 188% than the mean number of common cleaning 201/300um particle.
C.301/400um granule number analysis:
1. common cleaning (numbering 1-10) records the mean number of 301/400um particle is 1.8
2. super sonic and stirring and washing (numbering 11-20) record the mean number of 301/400um particle is 4.7
Analyze: super sonic and stirring and washing exceed 161% than the mean number of common cleaning 301/400um particle.
D.400um above granule number analysis:
1. common cleaning (numbering 1-10) records the mean number of more than 400um particle is 1.2
2. super sonic and stirring and washing (numbering 11-20) record the mean number of more than 400um particle is 2.3
Analyze: super sonic and stirring and washing exceed 91% than the particle mean number of common cleaning more than 400um.
Four, conclusion: the front and back contrast of data is known by experiment, utilize the specific setting of ultrasonic generator 213 and paddle wheel 24, traditional cleaning mode is improved, can farthest removal of contamination, more accurately detect the total amount that reagent bottle is impure, and the particle number between each scope, ensure that clean quality.
It should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (3)
1. propelling is rinsed and is washed a filling reagent bottle system, it is characterized in that: comprise, propelling unit, clean-up device and filling apparatus;
Described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate; Described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar; Described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and described slider track and vibrating transportation identification advance to rinse and washes reagent bottle system and be connected;
Described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component,
Described rotary components comprises turret shaft, draw-in groove and draw-in groove adapter plate, and described draw-in groove adapter plate is connected with described turret shaft, and described turret shaft is connected with described Power Component;
Describedly rinse that to wash assembly be uncovered body structure, be provided with bayonet socket, described turret shaft is through described bayonet socket, rinsing described in being set up in by described rotary components washes on assembly, described rinsing is washed assembly and is comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side being provided with described paddle wheel that is different from of described disinfect box is provided with ultrasonic generator, described draw-in groove block reagent bottle deeply to described in rinse wash assembly casing in and reagent bottle distance bottom half distance for box height 2/15 ~ 4/15, the distance of described paddle wheel centre distance bottom half is 6/13 ~ 9/13 of the distance of described ultrasonic generator centre distance bottom half,
Described Auxiliary Track assembly comprises support and track, and described Bracket setting rinses the edge washing assembly side, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove;
Described Power Component comprises turret motor, and described turret motor is arranged at one end of described turret shaft;
Described filling apparatus comprises Composite Double conveying assembly, rotary disc assembly and injection filling components,
Described Composite Double conveying assembly comprises reagent bottle transfer unit and bottle cap transfer unit, described reagent bottle transfer unit comprises reagent bottle conveying synchronous pulley drive motor, space bar, backing slideway, reagent bottle conveying synchronous pulley and reagent bottle conveying Timing Belt, the axle center of described reagent bottle conveying synchronous pulley is that vertical direction is arranged, on described reagent bottle conveying Timing Belt, vertical direction is provided with a plurality of space bar, reagent bottle, each other by described space bar institute interval, makes reagent bottle slide on described backing slideway under the promotion of described space bar and advances; Described bottle cap transfer unit comprises bottle cap conveying stepping motor and two axle center are that the bottle cap that horizontal direction is arranged carries synchronous pulley and a bottle cap conveying auxiliary wheel and a bottle cap to carry Timing Belt, the level attitude of the bottle cap conveying synchronous pulley of initial delivery end carries the level attitude of synchronous pulley lower than the bottle cap conveying auxiliary wheel of tail end and the bottle cap of tail end, and the bottle cap conveying synchronous pulley of the bottle cap conveying auxiliary wheel of tail end and tail end is for being horizontally disposed with, and horizontally disposed position is higher than the level height of the bottleneck of the reagent bottle be placed on described backing slideway;
Described rotary disc assembly comprises loading disk, support dish and rotary tray motor, the turning cylinder of described rotary tray motor is connected with described loading disk through described support dish, and described rotary tray motor can drive described rotary disc assembly to carry out the rotation of cw or conter clockwise by specific period;
Described injection filling components comprises reagent bottle support, expelling type injector and syringe synchronizing wheel, described reagent bottle support and described propelling are rinsed and are washed filling reagent bottle system and be connected, described expelling type injector comprises boosting electromagnet, pusher motor and syringe, described boosting electromagnet is connected with described loading disk by electromagnet adapter plate, the pushing block of its lower end is connected with syringe adapter plate, described electromagnet adapter plate is provided with raised line, and described raised line can slide in the concave slideway on described syringe adapter plate; Described pusher motor is arranged at the upper end of described syringe adapter plate, is connected with screw mandrel slide block by screw mandrel with described syringe; Described syringe comprises injection rod, injection-tube and entry needle, and described injection rod is that its lower end of hollow structure is provided with plunger, and its upper end is provided with injection rod electromagnetic valve, is connected with described screw mandrel slide block; Described injection-tube interior lower end and described entry needle connection are provided with injection-tube electromagnetic valve; Described syringe synchronizing wheel one of them be connected with described electromagnet adapter plate by dwang, another one is connected with the turning cylinder of described rotary tray motor, and two described syringe synchronizing wheels are connected by the synchronous wheel belt of syringe.
2. rinse according to the propelling described in claim 1 and wash filling reagent bottle system, it is characterized in that: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section are provided with soft card article, described soft card article can block reagent bottle and prevent reagent bottle from falling down.
3. rinse according to the propelling described in claim 1 and wash filling reagent bottle system, it is characterized in that: connect bottom described track and described draw-in groove.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310655717.5A CN103626095B (en) | 2013-12-05 | 2013-12-05 | Reagent bottle propelling, rinsing and filling system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310655717.5A CN103626095B (en) | 2013-12-05 | 2013-12-05 | Reagent bottle propelling, rinsing and filling system |
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| CN103626095A CN103626095A (en) | 2014-03-12 |
| CN103626095B true CN103626095B (en) | 2015-06-24 |
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| CN201310655717.5A Expired - Fee Related CN103626095B (en) | 2013-12-05 | 2013-12-05 | Reagent bottle propelling, rinsing and filling system |
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| CN2460453Y (en) * | 2000-10-08 | 2001-11-21 | 邹利生 | Straight-line bottle rinsing-filling combined machine set |
| CN201195162Y (en) * | 2008-05-19 | 2009-02-18 | 湖南千山制药机械股份有限公司 | Apparatus for cleaning bottle and washing-embedding integrated machine with the apparatus |
| DE202008009165U1 (en) * | 2008-07-08 | 2008-12-11 | Aquagroup Ag | Cleaning beverage bottling plants |
| CN101664995B (en) * | 2009-09-28 | 2012-08-08 | 湖南千山制药机械股份有限公司 | Filling machine integrated with blanking, bottle blowing, cleaning, filling and sealing |
| JP5951171B2 (en) * | 2009-11-20 | 2016-07-13 | 三菱重工食品包装機械株式会社 | Container cleaning device and beverage filling device |
| CN203221045U (en) * | 2013-05-07 | 2013-10-02 | 上海首达包装机械材料有限公司 | Filling bottle cleaning equipment |
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