CN103626095A - Reagent bottle propelling, rinsing and filling system - Google Patents
Reagent bottle propelling, rinsing and filling system Download PDFInfo
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- CN103626095A CN103626095A CN201310655717.5A CN201310655717A CN103626095A CN 103626095 A CN103626095 A CN 103626095A CN 201310655717 A CN201310655717 A CN 201310655717A CN 103626095 A CN103626095 A CN 103626095A
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Abstract
The invention discloses a reagent bottle propelling, rinsing and filling system which includes a propelling device, a cleaning device and a filling device, wherein the propelling device includes a clamping structure, a propelling structure and a support structure; the cleaning device includes a rotation assembly, a rinsing assembly, an auxiliary track assembly and a power assembly; the filling device includes a combined dual-conveying assembly, a rotating disc assembly and a syringe filling assembly. The reagent bottle propelling, rinsing and filling system provided by the invention has the advantages that the purpose of effectively improving the cleaning quality of reagent bottle bodies can be achieved, and reagent bottles can be replaced and filled in a continuously extruded and propelled manner.
Description
Technical field
The present invention relates to a kind of propelling and rinse and wash filling reagent bottle system, belong to Canning Technique field.
Background technology
In the production pouring process of the products such as chemical reagent, need to frontly first to the bottle of glass bottle or other material, clean filling, to guarantee production filling quality.And liquid medicine is stricter to the cleaning requirement of reagent bottle, by the cleaning to reagent bottle high-quality, free from admixture occurs in having guaranteed medicine body, also guaranteed the medicine body feature of liquid medicine drug effect.
Existing wash bottle method has multiple, and wherein the most frequently used is chain-type bottle washing apparatus.This bottle washing apparatus generally comprises bottle inlet district, bottle cleaning area and San Ge region, bottle exiting area.Described bottle cleaning area by tank, the bottle chain, the driving chain wheel that drives described bottle chain to move of the bottle gripper of clamping bottle be installed thereon, bottle chain coordinates with driving chain wheel, along with the rotation of driving chain wheel, in the bottle synchronous transport tank that needs are cleaned.Then in the frame in bottle chain outside, arrange separately one group for cleaning the water jet of bottle.During use, by water jet, first bottle outer wall is rinsed, then ecto-entad carries out list bundle injection water to the bottle in course of conveying and rinses and be similar to water blast gun hydro-peening.The bottle washing apparatus of said structure is because nozzle is fixed, makes the cleaning performance of bottle undesirablely, and the fiber yarn that some are tiny or impurity are still present in bottle after flushing, cannot reach the object of thorough cleaning bottle inside.
Meanwhile, in prior art, do not rinse the automation equipment of washing rear filling reagent bottle.
Summary of the invention
The object of this part is to summarize some aspects of embodiments of the invention and briefly introduces some preferred embodiments.In this part and the application's specification digest and denomination of invention, may do a little simplification or omit to avoid the making object of this part, specification digest and denomination of invention fuzzy, and this simplification or omit can not be for limiting the scope of the invention.
In view of above-mentioned and/or existing propelling, rinse and wash the problem existing in filling reagent bottle system, proposed the present invention.
Therefore, an object of the present invention is to provide a kind of full automaticity that can effectively improve reagent bottle bottle cleaning quality and filling reagent bottle and advance the filling reagent bottle system of washing of rinsing.
For solving the problems of the technologies described above, the invention provides following technical scheme: a kind of propelling is rinsed and washed filling reagent bottle system, comprise propelling unit, clean-up device and filling apparatus, described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate, described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar, described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and the identification of described slider track and vibrating transportation advances to rinse and washes reagent bottle system and be connected, described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component, described rotary components comprises rotating stand shaft, draw-in groove and draw-in groove adapter plate, described draw-in groove adapter plate is connected with described rotating stand shaft, and described rotating stand shaft is connected with described Power Component, describedly rinse that to wash assembly be uncovered body structure, on it, be provided with bayonet socket, described rotating stand shaft is through described bayonet socket, described in described rotary components is set up in, rinses and wash on assembly, described rinsing washed assembly and comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side that being different from of described disinfect box is provided with described paddle wheel is provided with ultrasonic generator, described draw-in groove block reagent bottle deeply to described in rinse and wash in the casing of assembly and reagent bottle is box height apart from bottom half distance 2/15～4/15, the distance of described paddle wheel centre distance bottom half be described ultrasonic generator centre distance bottom half distance 6/13～9/13, described Auxiliary Track assembly comprises support and track, and the edge of washing assembly one side is rinsed in described support setting, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove, described Power Component comprises turret motor, and described turret motor is arranged at one end of described rotating stand shaft, described filling apparatus comprises Composite Double conveying assembly, rotary disc assembly and injection filling components, described Composite Double conveying assembly comprises reagent bottle transfer unit and bottle cap transfer unit, described reagent bottle transfer unit comprises reagent bottle conveying synchronous pulley drive motor, space bar, backing slideway, reagent bottle carries synchronous pulley and reagent bottle to carry Timing Belt, it is vertical direction setting that described reagent bottle is carried the axle center of synchronous pulley, described reagent bottle carries vertical direction on Timing Belt to be provided with a plurality of space bars, reagent bottle is each other by described space bar institute interval, make reagent bottle on described backing slideway, slide and advance under the promotion of described space bar, described bottle cap transfer unit comprises that it is that the bottle cap that horizontal direction arranges carries synchronous pulley and a bottle cap to carry auxiliary wheel and a bottle cap to carry Timing Belt that bottle cap is carried stepping motor and two axle center, the bottle cap of initial delivery end carries the level attitude of synchronous pulley to carry the bottle cap of auxiliary wheel and tail end to carry the level attitude of synchronous pulley lower than the bottle cap of tail end, and the bottle cap of tail end carries the bottle cap of auxiliary wheel and tail end to carry synchronous pulley for being horizontally disposed with, and horizontally disposed position is higher than the level height that is placed in the bottleneck of the reagent bottle on described backing slideway, described rotary disc assembly comprises loading disk, support dish and rotary tray motor, the turning cylinder of described rotary tray motor is connected with described loading disk through described support dish, and described rotary tray motor can drive described rotary disc assembly by specific period, to carry out the rotation of cw or conter clockwise, described injection filling components comprises reagent bottle support, expelling type injector and syringe synchronizing wheel, described reagent bottle support and described propelling are rinsed and are washed filling reagent bottle system and be connected, described expelling type injector comprises boosting electromagnet, pusher motor and syringe, described boosting electromagnet is connected with described loading disk by electromagnet adapter plate, the pushing block of its lower end is connected with syringe adapter plate, on described electromagnet adapter plate, be provided with raised line, described raised line can slide in the concave slideway on described syringe adapter plate, described pusher motor is arranged at the upper end of described syringe adapter plate, by screw mandrel, is connected with described syringe with screw mandrel slide block, described syringe comprises injection rod, injection-tube and entry needle, and described injection rod is that its lower end of hollow structure is provided with plunger, and its upper end is provided with injection rod electromagnetic valve, is connected with described screw mandrel slide block, described injection-tube interior lower end and described entry needle connection are provided with injection-tube electromagnetic valve, one of them is connected described syringe synchronizing wheel with described electromagnet adapter plate by dwang, and another one is connected with the turning cylinder of described rotary tray motor, and two described syringe synchronizing wheels are connected by syringe synchronizing wheel band.
As propelling of the present invention, rinse a kind of preferred version of washing filling reagent bottle system, wherein: described in rinse and wash assembly and comprise disinfect box, cleaning case and draining drying baker, two sides of described disinfect box respectively correspondence are provided with inlet and liquid outlet, two sides of described cleaning case respectively correspondence are provided with inlet and liquid outlet, and the side of described draining drying baker is provided with liquid outlet and dryer.
As propelling of the present invention, rinse a kind of preferred version of washing filling reagent bottle system, wherein: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section are provided with soft card article, and described soft card article can block reagent bottle and prevent that reagent bottle from falling down.
As propelling of the present invention, rinse a kind of preferred version of washing filling reagent bottle system, wherein: described track and described draw-in groove bottom connect.
Beneficial effect of the present invention:
(1) the present invention can reach the object of effective raising reagent bottle bottle cleaning quality;
(2), because the present invention is provided with Auxiliary Track assembly, reagent bottle can be changed by the mode of continuously extruded propelling;
(3) the present invention can reach the object of effective auto-filling reagent bottle.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.Wherein:
Fig. 1 is that the main body schematic diagram of washing filling reagent bottle system is rinsed in a kind of propelling described in one embodiment of the invention;
Fig. 2 is the main body schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 3 is the schematic top plan view of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 4 is that shown in Fig. 1 of the present invention, Power Component described in an embodiment connects described rotary components schematic diagram;
Fig. 5 is the main body schematic diagram of dryer described in an embodiment shown in Fig. 1 of the present invention;
Fig. 6 is the fractionation schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 7 is the main body schematic diagram of filling apparatus described in an embodiment shown in Fig. 1 of the present invention;
Fig. 8 is the structural representation of Composite Double conveying assembly described in an embodiment shown in Fig. 1 of the present invention;
Fig. 9 is the structural representation of rotary disc assembly described in an embodiment shown in Fig. 1 of the present invention;
Figure 10 injects the construction profile schematic diagram of filling components described in an embodiment shown in Fig. 1 of the present invention;
Figure 11 is the structural representation that shown in Fig. 1 of the present invention, expelling type injector described in an embodiment is connected with described syringe synchronizing wheel;
Figure 12 to be the raised line on electromagnet adapter plate described in an embodiment shown in Fig. 1 of the present invention be connected with concave slideway on described syringe adapter plate schematic diagram;
Figure 13 is the cross-sectional view of expelling type injector described in an embodiment shown in Fig. 1 of the present invention;
Figure 14 is the schematic diagram that does not promote reagent bottle and reagent bottle cap or reply position of propelling unit described in an embodiment shown in Fig. 1 of the present invention;
Figure 15 is the fractionation schematic diagram of propelling unit described in an embodiment shown in Fig. 1 of the present invention;
Figure 16 is bulldozed plate in the retaining structure of propelling unit described in an embodiment shown in Fig. 1 of the present invention to move downward the schematic diagram that blocks reagent bottle and reagent bottle cap;
Figure 17 is the schematic diagram that the pushing structure horizontal motion of propelling unit described in an embodiment shown in Fig. 1 of the present invention promotes reagent bottle and reagent bottle cap or reset.
The specific embodiment
For above-mentioned purpose of the present invention, feature and advantage can be become apparent more, below in conjunction with specific embodiment, the specific embodiment of the present invention is described in detail.
A lot of details have been set forth in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here and implement, those skilled in the art can do similar popularization without prejudice to intension of the present invention in the situation that, so the present invention is not subject to the restriction of following public specific embodiment.
Secondly, alleged " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of the present invention herein.Different local in this manual " in one embodiment " that occur not all refer to same embodiment, neither be independent or the embodiment mutually exclusive with other embodiment optionally.
As shown in Figure 1, it shows a kind of propelling and rinses the main body schematic diagram in an embodiment who washes filling reagent bottle system.Wherein, described propelling is rinsed and is washed filling reagent bottle system and comprise: propelling unit 300, and clean-up device 100 and filling apparatus 700, in this embodiment, propelling is rinsed and is washed filling reagent bottle system and certainly also comprised control circuit, washes the operation of filling reagent bottle system control in order to whole propelling is rinsed.
As shown in Fig. 2～Fig. 6, it shows a kind of propelling and rinses the main body schematic diagram in an embodiment who washes clean-up device 100 described in filling reagent bottle system.Wherein, described clean-up device 100 comprise: rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4.
At the embodiment shown in Fig. 2, described clean-up device 100, comprise rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4, rotary components 1 is three groups, Power Component 4 comprises turret motor 41 and is fixed on the rotating stand shaft 11 on motor shaft, every group of rotary components 1 all comprised rotating stand shaft 11, the draw-in groove 12 of E type and draw-in groove adapter plate 13, several draw-in groove adapter plates 13 are radial uniform array and are arranged in rotating stand shaft 11, each draw-in groove adapter plate 13 other end is provided with draw-in groove 12, rinsing and washing assembly 2 is three groups of uncovered casings, three groups of uncovered casings are successively set on three groups of rotary components 1 time, turret motor 41 is arranged on to rinse washes assembly 2 one upper lateral parts, turret motor 41 one end are provided with rotating shaft 42, rotating stand shaft 11 is parallel runs through three groups of uncovered casings, between two draw-in grooves 12, be provided with an Auxiliary Track assembly 3, Auxiliary Track assembly 3 cross sectional shapes are identical with draw-in groove 12 cross sections.
Rinse and wash 2 three groups of uncovered casings of assembly and be respectively disinfect box 21, cleaning case 22 and draining drying baker 23, disinfect box 21 sides are provided with inlet 211, liquid outlet 212, paddle wheel 24 and ultrasonic generator 213, cleaning case 22 sides are provided with inlet 221, liquid outlet 222 and paddle wheel 24, paddle wheel 24 is connected with impeller motor 25, and impeller motor 25 can drive paddle wheel 24 to be rotated stirring; Draining drying baker 23 sides are provided with liquid outlet 231 and dryer 232, and dryer 26 is comprised of shell 233, oven dry fan 234 and heating wire 235.
Three groups of lid bottle swivel mounts of rotary components 1 are erected on disinfect box 21, cleaning case 22 and draining drying baker 23 successively, lower part is in casing, and draw-in groove 12 is provided with bottle groove 121 and cover slot 122, and bottle groove 121 and cover slot 122 are limited up and down, middle part groove structure, groove two ends are provided with soft card article 123.
Rinse to wash and on assembly 2, be provided with bayonet socket 20, described rotating stand shaft 11, through described bayonet socket 20, is rinsed and is washed on assembly 2 described in described rotary components 1 is set up in.
One group reagent bottle and reagent bottle cap are delivered to propelling unit 300 by feedway 200, thereby by described propelling unit 300, pushed bottle groove 121 and the cover slot 122 of draw-in groove 12, be subject to soft card article 123 effects, in rotary components 1 rotary handstand process, reagent Bottle and closure can not drop, every propelling carrys out a group reagent bottle, rotary components 1 just rotates to an angle, next group draw-in groove 12 is aimed to Auxiliary Track assembly 3, the like, reagent bottle and lid are full of three groups of lid bottle swivel mounts 11 successively, through Auxiliary Track assembly 3, final clean dry complete, what the inlet 211 of disinfect box 21 entered is the liquid with cleaning agent and disinfectant, auxiliary with paddle wheel 24 and ultrasonic generator 213, to reagent bottle and the thorough cleaning and disinfection of lid, the liquid of cleaning case 22 is pure water, draining drying baker 23 is dried reagent bottle.
As shown in Fig. 7～Figure 13, filling apparatus 700 comprises Composite Double conveying assembly 701, rotary disc assembly 702 and injection filling components 703, described Composite Double conveying assembly 701 comprises reagent bottle transfer unit 704 and bottle cap transfer unit 705, described reagent bottle transfer unit 704 comprises reagent bottle conveying synchronous pulley drive motor 706, space bar 707, backing slideway 708, reagent bottle carries synchronous pulley 709 and reagent bottle to carry Timing Belt 710, it is vertical direction setting that reagent bottle is carried the axle center of synchronous pulley 709, described reagent bottle carries vertical direction on Timing Belt 710 to be provided with a plurality of space bars 707, reagent bottle is each other by 707 intervals of described space bar, make reagent bottle on described backing slideway 708, slide and advance under the promotion of described space bar 707.
And bottle cap transfer unit 705 comprises that it is that the bottle cap that horizontal direction arranges carries synchronous pulley 712 and a bottle cap to carry auxiliary wheel 713 and a bottle cap to carry Timing Belt 714 that bottle cap is carried stepping motor 711 and two axle center, the bottle cap of initial delivery end carries the level attitude of synchronous pulley 712 to carry the bottle cap of auxiliary wheel 713 and tail end to carry the level attitude of synchronous pulley 712 lower than the bottle cap of tail end, and the bottle cap of tail end carries the bottle cap of auxiliary wheel 713 and tail end to carry synchronous pulley 712 for being horizontally disposed with, and horizontally disposed position is higher than the level height that is placed in the bottleneck of the reagent bottle on described backing slideway 708.
Described rotary disc assembly 702 comprises loading disk 715, support dish 716 and rotary tray motor 717, the turning cylinder of described rotary tray motor 717 is connected with described loading disk 715 through described support dish 716, described rotary tray motor 717 can drive described rotary disc assembly 702 by specific period, to carry out the rotation of cw or conter clockwise, so rotational structure is because from liquid bottles (be in Fig. 7 on reagent bottle rack 718 " bottle greatly "), the flexible pipe stretching out is finally connected with injection rod and injection rod electromagnetic valve, rotate a circle and complete successively injection, and then counter-rotation completes the filling injection of other reagent bottle, avoided the winding of flexible pipe.
Described injection filling components 703 comprises reagent bottle support 718, expelling type injector 719 and syringe synchronizing wheel 720, described reagent bottle support 718 and described propelling are rinsed and are washed filling reagent bottle system and be connected, described expelling type injector 719 comprises boosting electromagnet 721, pusher motor 722 and syringe 723, described boosting electromagnet 721 is connected with described loading disk 715 by electromagnet adapter plate 724, the pushing block 725 of its lower end is connected with syringe adapter plate 726, on described electromagnet adapter plate 724, be provided with raised line 724a, described raised line 724a can slide in the concave slideway 726b on described syringe adapter plate 726, described pusher motor 722 is arranged at the upper end of described syringe adapter plate 726, by screw mandrel 727, is connected with described syringe 723 with screw mandrel slide block 728, described syringe 723 comprises injection rod 729, injection-tube 730 and entry needle 731, and described injection rod 729 is provided with plunger 732 for its lower end of hollow structure, and its upper end is provided with injection rod electromagnetic valve 733, is connected with described screw mandrel slide block 728, described injection-tube 723 interior lower end and described entry needle 731 connections are provided with injection-tube electromagnetic valve 734, in syringe tube 723, injection rod 729 upward movements of hollow, injection-tube electromagnetic valve 734 between entry needle 731 and injection-tube 723 is closed, injection rod electromagnetic valve 733 between flexible pipe and injection rod 729 is opened, liquid is filled with injection-tube 723 by flexible pipe, injection rod 729 moves downward, injection rod electromagnetic valve 733 is closed, injection-tube electromagnetic valve 734 is opened, and liquid is filled in reagent bottle by entry needle 731.
One of them is connected described syringe synchronizing wheel 720 with described electromagnet adapter plate 724 by dwang, another one is connected with the turning cylinder of described rotary tray motor 717, two described syringe synchronizing wheels 720 are connected by syringe synchronizing wheel band 736, so, when rotary tray motor 717 rotates, interlocked injection device synchronizing wheel 720 rotates, with the direction of guaranteeing that entry needle 731 keeps straight down.
As shown in Figure 14～Figure 17, wherein, Figure 14 is the schematic diagram that does not promote reagent bottle and reagent bottle cap or reply position of propelling unit 300 described in an embodiment shown in Fig. 1 of the present invention.Described propelling unit 300, retaining structure 400, pushing structure 410 and supporting structure 420 have been comprised, wherein retaining structure 400 comprises pushing-type electromagnet 401, slide bar 402 and bottle-pushing plate 403, pushing-type electromagnet 401 is on slide bar 402 and be fixed on described supporting structure 420, in slide bar 402 lower ends, be provided with bottle-pushing plate 403, after 401 energisings of pushing-type electromagnet, thereby bottle-pushing plate 403 is driven the reagent bottle of mounted box to be promoted and reagent bottle cap are kept apart downwards, in other embodiments, pushing-type electromagnet 401 can replace with cylinder or motor; Described pushing structure 410 comprises motor 411, gear 412 and tooth bar 413, one end that gear 413 is arranged at motor 411 is meshed with tooth bar 413, in this embodiment, motor 411 is stepping motor, can drive the gear 413 being meshed with tooth bar 413, thereby drive retaining structure 400 promotes reagent bottle in the horizontal direction and reagent bottle cap enters ad-hoc location, and reagent bottle and reagent bottle cap are accurately pushed to mounted box; Described supporting structure 420 comprises adapter plate 421, linear slider 422 and slider track 423, the lower end that described linear slider 422 is arranged at adapter plate 421 is connected with described tooth bar 413, it can slide on described slider track 423, and described slider track 423 is connected with reagent bottle cap transportation propulsion unit 300 with reagent bottle.
One group reagent bottle and reagent bottle cap are pushed bottle groove 121 and the cover slot 122 of draw-in groove 12 by described propelling unit 300, be subject to soft card article 123 effects, in rotary components 1 rotary handstand process, reagent Bottle and closure can not drop, every propelling carrys out a group reagent bottle, rotary components 1 just rotates to an angle, next group draw-in groove 12 is aimed to Auxiliary Track assembly 3, the like, reagent bottle and lid are full of three groups of lid bottle swivel mounts 11 successively, through Auxiliary Track assembly 3, final clean dry complete, what the inlet 211 of disinfect box 21 entered is the liquid with cleaning agent and disinfectant, auxiliary with paddle wheel 24 and ultrasonic generator 213, to reagent bottle and the thorough cleaning and disinfection of lid, the liquid of cleaning case 22 is pure water, draining drying baker 23 is dried reagent bottle, finally by filling apparatus 700, complete filling to reagent bottle.
Through repeatedly experimental results show that, draw-in groove 12 block reagent bottle deeply to described in rinse and wash in the casing of assembly 2 and reagent bottle is box height apart from bottom half distance 2/15～4/15, when the side that being different from of described disinfect box 21 is provided with described paddle wheel 24 is provided with ultrasonic generator 213 (ultrasonic generator 213 intersects and has an effect with paddle wheel 24), and the distance of paddle wheel 24 centre distance bottom halves is 6/13～9/13 o'clock of distance of described ultrasonic generator 213 centre distance bottom halves, and cleaning performance is best.
Further analyse in depth former because: described ultrasonic generator 213 utilizes ultrasonic irradiation to have the solution of certain concentration of ordinary dissolution, micro-gas core cavitation bubble in solution is vibrated under the effect of sound wave, the growth occurring when acoustic pressure reaches certain value and collapse, to complete the cleaning to workpiece, wherein, when the distance of paddle wheel 24 centre distance bottom halves be described ultrasonic generator 213 centre distance bottom halves distance 6/13～9/13 time, the stirring of paddle wheel 24 makes clean liquid in casing produce a plurality of diameters at the minute bubble of 0.2mm～0.7mm, and add the intersection relativity of ultrasonic generator 213, make the bubble of 0.2mm～0.7mm in solution " smash ", thereby produce a plurality of diameters, it is the micro-bubble of 100 μ m～500 μ m, ul-trasonic irradiation is in liquid time, the great shock wave of moment meeting produce power that breaks of each bubble in liquid, be equivalent to that moment produces the high temperature of several Baidu and up to thousands of barometric pressures, this phenomenon is referred to as " cavitation ", in the process of this being referred to as " cavitation " effect, bubble closure can form the instantaneous pressure that surpasses 1000 air pressure, continuously producing instantaneous pressure resembles a succession of little " blast " and constantly impacts reagent bottle surface, the surface of reagent bottle and the dirt in gap thereof are peeled off rapidly, thereby reach the object of reagent bottle being carried out to cleaning, and reagent bottle deeply to described in rinse and wash in the casing of assembly 2 and reagent bottle is box height apart from bottom half distance at 2/15～4/15 o'clock, be in " blast " center, cleaning performance is best.
One, adopt this propelling to rinse to wash the actual test comparison of filling reagent bottle system: 20, unwashed particular agent bottle (piece number is D200) has been chosen in this experiment, number 1～10 testing process that has adopted common cleaning (cleaning of carrying out with ultrasonic generator merely); Numbering 11～20 utilizes paddle wheel principle (being super sonic and stirring and washing) product to be carried out to the cleaning of the degree of depth on the basis of common cleaning process.
Two, experimental result:
Three, interpretation:
(1) total impurities analysis:
The aviation value of the total impurities of the 1. known common cleaning of assay (numbering 1-10) is 2.68mg
2. the aviation value of the total impurities of super sonic and stirring and washing (numbering 11-20) is 4.43mg
Analyze: the impurity average weight 2.68mg< super sonic of common cleaning and the impurity average weight 4.43mg of stirring and washing, and the average weight of super sonic and stirring and washing impurity exceeds 65.3% than the average weight of common cleaning impurity.
(2) divided by maximum granularity detects and analyzes:
The divided by maximum granularity aviation value of 1. common cleaning (numbering 1-10) is 505.91um
The aviation value of the divided by maximum granularity of 2. super sonic degree of depth cleaning (numbering 11-20) is 705.02um
Analyze: use ultrasonic generator to carry out after deep clean, the largest particles value of detection on average improves 39.4% than common cleaning the largest particles value.
(3) granule detecting analysis:
A.0/200um granule number analysis
1. the mean number that common cleaning (numbering 1-10) records 0/200um particle is 2.2
2. to record the mean number of 0/200um particle be 14.9 for super sonic and stirring and washing (numbering 11-20)
Analyze: super sonic and stirring and washing exceed 577% than the mean number of common cleaning 0/200um particle.
B.201/300um granule number analysis:
1. the mean number that common cleaning (numbering 1-10) records 201/300um particle is 2.6
2. to record the mean number of 201/300um particle be 7.5 for super sonic and stirring and washing (numbering 11-20)
Analyze: super sonic and stirring and washing exceed 188% than the mean number of common cleaning 201/300um particle.
C.301/400um granule number analysis:
1. the mean number that common cleaning (numbering 1-10) records 301/400um particle is 1.8
2. to record the mean number of 301/400um particle be 4.7 for super sonic and stirring and washing (numbering 11-20)
Analyze: super sonic and stirring and washing exceed 161% than the mean number of common cleaning 301/400um particle.
D.400um above granule number analysis:
1. the mean number that common cleaning (numbering 1-10) records more than 400um particle is 1.2
2. the mean number that super sonic and stirring and washing (numbering 11-20) record more than 400um particle is 2.3
Analyze: super sonic and stirring and washing exceed 91% than particle mean number more than common cleaning 400um.
Four, conclusion: the contrast of the front and back of data is known by experiment, utilize the specific setting of ultrasonic generator 213 and paddle wheel 24, traditional cleaning mode is improved, removal of contamination farthest, more accurately detect the impure total amount of reagent bottle, and the particle number between each scope, guaranteed clean quality.
It should be noted that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.
Claims (4)
1. propelling is rinsed and is washed a filling reagent bottle system, it is characterized in that: comprise propelling unit, clean-up device and filling apparatus;
Described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate; Described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar; Described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and the identification of described slider track and vibrating transportation advances to rinse and washes reagent bottle system and be connected;
Described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component,
Described rotary components comprises rotating stand shaft, draw-in groove and draw-in groove adapter plate, and described draw-in groove adapter plate is connected with described rotating stand shaft, and described rotating stand shaft is connected with described Power Component;
Describedly rinse that to wash assembly be uncovered body structure, on it, be provided with bayonet socket, described rotating stand shaft is through described bayonet socket, described in described rotary components is set up in, rinses and wash on assembly, described rinsing washed assembly and comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side that being different from of described disinfect box is provided with described paddle wheel is provided with ultrasonic generator, described draw-in groove block reagent bottle deeply to described in rinse and wash in the casing of assembly and reagent bottle is box height apart from bottom half distance 2/15～4/15, the distance of described paddle wheel centre distance bottom half be described ultrasonic generator centre distance bottom half distance 6/13～9/13,
Described Auxiliary Track assembly comprises support and track, and the edge of washing assembly one side is rinsed in described support setting, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove;
Described Power Component comprises turret motor, and described turret motor is arranged at one end of described rotating stand shaft;
Described filling apparatus comprises Composite Double conveying assembly, rotary disc assembly and injection filling components,
Described Composite Double conveying assembly comprises reagent bottle transfer unit and bottle cap transfer unit, described reagent bottle transfer unit comprises reagent bottle conveying synchronous pulley drive motor, space bar, backing slideway, reagent bottle conveying synchronous pulley and reagent bottle conveying Timing Belt, it is vertical direction setting that described reagent bottle is carried the axle center of synchronous pulley, described reagent bottle carries vertical direction on Timing Belt to be provided with a plurality of space bars, reagent bottle by described space bar institute interval, makes reagent bottle on described backing slideway, slide and advance under the promotion of described space bar each other; Described bottle cap transfer unit comprises that it is that the bottle cap that horizontal direction arranges carries synchronous pulley and a bottle cap to carry auxiliary wheel and a bottle cap to carry Timing Belt that bottle cap is carried stepping motor and two axle center, the bottle cap of initial delivery end carries the level attitude of synchronous pulley to carry the bottle cap of auxiliary wheel and tail end to carry the level attitude of synchronous pulley lower than the bottle cap of tail end, and the bottle cap of tail end carries the bottle cap of auxiliary wheel and tail end to carry synchronous pulley for being horizontally disposed with, and horizontally disposed position is higher than the level height that is placed in the bottleneck of the reagent bottle on described backing slideway;
Described rotary disc assembly comprises loading disk, support dish and rotary tray motor, the turning cylinder of described rotary tray motor is connected with described loading disk through described support dish, and described rotary tray motor can drive described rotary disc assembly by specific period, to carry out the rotation of cw or conter clockwise;
Described injection filling components comprises reagent bottle support, expelling type injector and syringe synchronizing wheel, described reagent bottle support and described propelling are rinsed and are washed filling reagent bottle system and be connected, described expelling type injector comprises boosting electromagnet, pusher motor and syringe, described boosting electromagnet is connected with described loading disk by electromagnet adapter plate, the pushing block of its lower end is connected with syringe adapter plate, on described electromagnet adapter plate, be provided with raised line, described raised line can slide in the concave slideway on described syringe adapter plate; Described pusher motor is arranged at the upper end of described syringe adapter plate, by screw mandrel, is connected with described syringe with screw mandrel slide block; Described syringe comprises injection rod, injection-tube and entry needle, and described injection rod is that its lower end of hollow structure is provided with plunger, and its upper end is provided with injection rod electromagnetic valve, is connected with described screw mandrel slide block; Described injection-tube interior lower end and described entry needle connection are provided with injection-tube electromagnetic valve; One of them is connected described syringe synchronizing wheel with described electromagnet adapter plate by dwang, and another one is connected with the turning cylinder of described rotary tray motor, and two described syringe synchronizing wheels are connected by syringe synchronizing wheel band.
2. the filling reagent bottle system of washing is rinsed in propelling according to claim 1, it is characterized in that: described in rinse and wash assembly and comprise disinfect box, cleaning case and draining drying baker, two sides of described disinfect box respectively correspondence are provided with inlet and liquid outlet, two sides of described cleaning case respectively correspondence are provided with inlet and liquid outlet, and the side of described draining drying baker is provided with liquid outlet and dryer.
3. propelling according to claim 1 is rinsed and is washed filling reagent bottle system, it is characterized in that: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section is provided with soft card article, and described soft card article can block reagent bottle and prevent that reagent bottle from falling down.
4. propelling according to claim 1 is rinsed and is washed filling reagent bottle system, it is characterized in that: described track and described draw-in groove bottom connect.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310655717.5A CN103626095B (en) | 2013-12-05 | 2013-12-05 | Reagent bottle propelling, rinsing and filling system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310655717.5A CN103626095B (en) | 2013-12-05 | 2013-12-05 | Reagent bottle propelling, rinsing and filling system |
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| CN103626095A true CN103626095A (en) | 2014-03-12 |
| CN103626095B CN103626095B (en) | 2015-06-24 |
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| CN201310655717.5A Expired - Fee Related CN103626095B (en) | 2013-12-05 | 2013-12-05 | Reagent bottle propelling, rinsing and filling system |
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Cited By (1)
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| CN110921599A (en) * | 2019-12-13 | 2020-03-27 | 宁波市鄞州新茂粮油有限公司 | Liquid split charging equipment |
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| CN103626095B (en) | 2015-06-24 |
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