CN103626107A - Method for vibration transport, recognition, pushing and washing of filling bottles - Google Patents
Method for vibration transport, recognition, pushing and washing of filling bottles Download PDFInfo
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- CN103626107A CN103626107A CN201310653406.5A CN201310653406A CN103626107A CN 103626107 A CN103626107 A CN 103626107A CN 201310653406 A CN201310653406 A CN 201310653406A CN 103626107 A CN103626107 A CN 103626107A
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Abstract
The invention discloses a method for vibration transport, recognition, pushing and washing of filling bottles. The method comprises the following steps: utilizing a correcting device to allow filling bottles and filling bottle caps to sequentially orderly move on corresponding material channels; utilizing a conveying device to perform directional conveying; utilizing a recognition device to sense and centralize the filling bottles; utilizing a pushing device to push the filling bottles and filling bottle caps to be sequentially clamped in a rotary component of a cleaning device; utilizing the rotary component to allow the clamped filling bottles and filling bottle caps to be rotated and immersed into a cleaning liquid in a disinfectant box of a washing component; utilizing an ultrasonic generator and a stirring impeller acting together to wash the filling bottles and filling bottle caps; utilizing an auxiliary track component to sequentially extrude and convey the filling bottles and filling bottle caps to a cleaning box of the washing component and then to a draining and drying box of the washing component; sequentially squeezing out the drained and dried filling bottles and filling bottle caps. Due to the adoption of the method, the washing quality of the filling bottle bodies can be effectively improved. Moreover, the filling bottles can be replaced and filled through continuous extrusion and pushing.
Description
Technical field
The present invention relates to a kind of vibrating transportation identification propelling and rinse the method for washing filling bottle, belong to Canning Technique field.
Background technology
In the production pouring process of the products such as chemical reagent, need to frontly first to the bottle of glass bottle or other material, clean filling, to guarantee production filling quality.And liquid medicine is stricter to the cleaning requirement of filling bottle, by the cleaning to filling bottle high-quality, free from admixture occurs in having guaranteed medicine body, also guaranteed the medicine body feature of liquid medicine drug effect.
Existing wash bottle method has multiple, and wherein the most frequently used is chain-type bottle washing apparatus.This bottle washing apparatus generally comprises bottle inlet district, bottle cleaning area and San Ge region, bottle exiting area.Described bottle cleaning area by tank, the bottle chain, the driving chain wheel that drives described bottle chain to move of the bottle gripper of clamping bottle be installed thereon, bottle chain coordinates with driving chain wheel, along with the rotation of driving chain wheel, in the bottle synchronous transport tank that needs are cleaned.Then in the frame in bottle chain outside, arrange separately one group for cleaning the water jet of bottle.During use, by water jet, first bottle outer wall is rinsed, then ecto-entad carries out list bundle injection water to the bottle in course of conveying and rinses and be similar to water blast gun hydro-peening.The bottle washing apparatus of said structure is because nozzle is fixed, makes the cleaning performance of bottle undesirablely, and the fiber yarn that some are tiny or impurity are still present in bottle after flushing, cannot reach the object of thorough cleaning bottle inside.
Summary of the invention
The object of this part is to summarize some aspects of embodiments of the invention and briefly introduces some preferred embodiments.In this part and the application's specification digest and denomination of invention, may do a little simplification or omit to avoid the making object of this part, specification digest and denomination of invention fuzzy, and this simplification or omit can not be for limiting the scope of the invention.
In view of above-mentioned and/or existing vibrating transportation identification advances, rinse the problem existing in the method for washing filling bottle, proposed the present invention.
Therefore, an object of the present invention is to provide a kind of full-automatic vibration that can effectively improve filling bottle bottle cleaning quality carries identification to advance the method for washing filling bottle of rinsing.
For solving the problems of the technologies described above, the invention provides following technical scheme: a kind of vibrating transportation identification advances rinses the method for washing filling bottle, comprises the step of utilizing correcting device that filling bottle and filling bottle bottle cap are moved in order successively on its material road, utilize feedway to carry out directed step of carrying, utilize the step of means of identification induction righting filling bottle, utilize propelling unit to advance filling bottle and filling bottle bottle cap to snap in successively the step of the rotary components of clean-up device, utilize rotary components that the filling bottle snapping in and the rotation of filling bottle bottle cap are immersed to the step of rinsing the cleaning liquid in the disinfect box of washing assembly, utilize ultrasonic generator and paddle wheel combined action to clean the step of filling bottle and filling bottle bottle cap, utilizing Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap pushes successively and is delivered to the step of rinsing the cleaning case of washing assembly, utilizing Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap pushes successively and is delivered to the step of rinsing the draining drying baker of washing assembly, the step that filling bottle after draining is dried and filling bottle bottle cap are extruded successively, wherein, described correcting device, it is the cavity of an end opening, its cavity madial wall is provided with the material road rising in the shape of a spiral, described cavity bottom is the accommodating chamber that comprises certain space, in described accommodating chamber, be provided with main electromagnet and main vibration spring, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, can produce whirling vibration power and make the motion in order successively on described material road of filling bottle and filling bottle bottle cap, described feedway, comprises drive motor, drive wheel and belt conveyor, and described feedway can will carry out orientation transmission according to the direction of setting from filling bottle and filling bottle bottle cap, described means of identification, comprise the rang sensor that can respond to filling bottle distance, can with described feedway carry out same frequency driving driver train and can be under the driving of described driver train the toggle mechanism of righting filling bottle, described means of identification is arranged at a side of described feedway, described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate, described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar, described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and the identification of described slider track and vibrating transportation advances to rinse and washes filling bottle system and be connected, described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component, described rotary components comprises rotating stand shaft, draw-in groove and draw-in groove adapter plate, described draw-in groove adapter plate is connected with described rotating stand shaft, and described rotating stand shaft is connected with described Power Component, describedly rinse that to wash assembly be uncovered body structure, on it, be provided with bayonet socket, described rotating stand shaft is through described bayonet socket, described in described rotary components is set up in, rinses and wash on assembly, described rinsing washed assembly and comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side that being different from of described disinfect box is provided with described paddle wheel is provided with ultrasonic generator, described draw-in groove block filling bottle deeply to described in rinse and wash in the casing of assembly and filling bottle is box height apart from bottom half distance 2/15～4/15, the distance of described paddle wheel centre distance bottom half be described ultrasonic generator centre distance bottom half distance 6/13～9/13, described Auxiliary Track assembly comprises support and track, and the edge of washing assembly one side is rinsed in described support setting, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove, described Power Component comprises turret motor, and described turret motor is arranged at one end of described rotating stand shaft.
As vibrating transportation identification of the present invention, advance a kind of preferred version of rinsing the method for washing filling bottle, wherein: described in rinse and wash assembly and comprise disinfect box, cleaning case and draining drying baker, two sides of described disinfect box respectively correspondence are provided with inlet and liquid outlet, two sides of described cleaning case respectively correspondence are provided with inlet and liquid outlet, and the side of described draining drying baker is provided with liquid outlet and dryer.
As vibrating transportation of the present invention, identification advances a kind of preferred version of rinsing the method for washing filling bottle, and wherein: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section are provided with soft card article, and described soft card article can block filling bottle and prevent that filling bottle from falling down.
As vibrating transportation identification of the present invention, advance a kind of preferred version of rinsing the method for washing filling bottle, wherein: described track and described draw-in groove bottom connect.
Beneficial effect of the present invention:
(1) the present invention can reach the object of effective raising filling bottle bottle cleaning quality;
(2), because the present invention is provided with Auxiliary Track assembly, filling bottle can be changed by the mode of continuously extruded propelling.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.Wherein:
Fig. 1 is that described in one embodiment of the invention, the main body schematic diagram of washing filling bottle system is rinsed in a kind of vibrating transportation identification propelling;
Fig. 2 is the main body schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 3 is the schematic top plan view of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 4 is that shown in Fig. 1 of the present invention, Power Component described in an embodiment connects described rotary components schematic diagram;
Fig. 5 is the main body schematic diagram of dryer described in an embodiment shown in Fig. 1 of the present invention;
Fig. 6 is the fractionation schematic diagram of clean-up device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 7 is the main body schematic diagram of feedway described in an embodiment shown in Fig. 1 of the present invention;
Fig. 8 is the schematic diagram that does not promote filling bottle and filling bottle bottle cap or reply position of propelling unit described in an embodiment shown in Fig. 1 of the present invention;
Fig. 9 is the fractionation schematic diagram of propelling unit described in an embodiment shown in Fig. 1 of the present invention;
Figure 10 is bulldozed plate to move downward the schematic diagram that blocks filling bottle and filling bottle bottle cap in the retaining structure of propelling unit described in an embodiment shown in Fig. 1 of the present invention;
Figure 11 is the schematic diagram that the pushing structure horizontal motion of propelling unit described in an embodiment shown in Fig. 1 of the present invention promotes filling bottle and filling bottle bottle cap or reset;
Figure 12 is the main body schematic diagram of correcting device described in an embodiment shown in Fig. 1 of the present invention;
Figure 13 is the main body schematic diagram of means of identification described in an embodiment shown in Fig. 1 of the present invention;
Figure 14 is that accommodating chamber described in an embodiment shown in Fig. 1 of the present invention is removed the internal structure schematic diagram after surrounding shell;
Figure 15 is that in one embodiment of the present invention, vibrating transportation identification advances the schematic flow sheet of rinsing the method for washing filling bottle.
The specific embodiment
For above-mentioned purpose of the present invention, feature and advantage can be become apparent more, below in conjunction with specific embodiment, the specific embodiment of the present invention is described in detail.
A lot of details have been set forth in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here and implement, those skilled in the art can do similar popularization without prejudice to intension of the present invention in the situation that, so the present invention is not subject to the restriction of following public specific embodiment.
Secondly, alleged " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of the present invention herein.Different local in this manual " in one embodiment " that occur not all refer to same embodiment, neither be independent or the embodiment mutually exclusive with other embodiment optionally.
As shown in figure 15, it shows a kind of vibrating transportation and advances the schematic flow sheet in an embodiment rinsing the method for washing filling bottle.Wherein, described vibrating transportation advances and rinses the method 700 of washing filling bottle and comprise:
Step 1 710: utilize correcting device to make the motion in order successively on its material road of filling bottle and filling bottle bottle cap;
Step 2 720: utilize feedway to carry out orientation and carry;
Step 3 730: utilize means of identification induction righting filling bottle;
Step 4 740: utilize propelling unit to advance filling bottle and filling bottle bottle cap to snap in successively the rotary components of clean-up device;
Step 5 750: utilize rotary components that the filling bottle snapping in and filling bottle bottle cap rotation immersion are rinsed to the cleaning liquid in the disinfect box of washing assembly;
Step 6 760: utilize ultrasonic generator and paddle wheel combined action to clean filling bottle and filling bottle bottle cap;
Step 7 770: utilize Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap and push to be successively delivered to and rinse the cleaning case of washing assembly;
Step 8 780: utilize Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap and push to be successively delivered to and rinse the draining drying baker of washing assembly;
Step 9 790: filling bottle and filling bottle bottle cap after draining is dried are extruded successively.
The method is to have utilized vibrating transportation to advance to rinse to wash vibrating transportation that filling bottle system carries out and advance and rinse washing method 700 in fact, and as shown in Figure 1, it shows a kind of vibrating transportation identification and advances and rinse main body schematic diagram in an embodiment who washes filling bottle system.Wherein, the identification of described vibrating transportation advances to rinse and washes filling bottle system and comprise: correcting device 500, feedway 200, means of identification 600, propelling unit 300 and clean-up device 100, in this embodiment, vibrating transportation identification advances to rinse and washes filling bottle system and certainly also comprised control circuit, in order to whole vibrating transportation identification is advanced, rinses the operation of washing filling bottle system and controls.
As shown in Figure 12 and Figure 14, described correcting device 500, it is the cavity of an end opening, its cavity madial wall is provided with the material road 501 rising in the shape of a spiral, and described correcting device 500 can produce whirling vibration power and make the motion in order successively on described material road 501 of filling bottle and filling bottle bottle cap.
Described cavity bottom is the accommodating chamber that comprises certain enclosure space, in accommodating chamber, be provided with main electromagnet 503 and main vibration spring 504, in one embodiment, main vibration spring 504 can be laminated spring, main vibration spring 504 tilts to connect bottom and the top of described accommodating chamber, can make described correcting device 500 produce whirling vibration power, so just produce torsion oscillations and a vertical linearity vibration on vertical axis simultaneously.In this embodiment, when switching on power, main electromagnet 503 produces suction thereupon, under the effect of electromagnetic attraction, correcting device 500 departs from equipoise and movement, then around central axis, do synchronous torsion, main vibration spring 504 produces elastic deformation simultaneously, when electromagnetic attraction diminishes, correcting device 500 starts change sense of motion sharply, and surmounts initial equipoise and reach a certain upper limit, and this is because main vibration spring 504 has had enough elastic deformation energies, repeatedly carry out so up and down, just formed high frequency micro breadth oscillation.
The result of the correcting device 500 high frequency micro breadth oscillation that produces, the each point of the material road 501 that makes to be closely connected with correcting device 500 except central axis itself all carries out high frequency micro breadth oscillation along a bit of spatially spiral line tracking separately.In the process that filling bottle and filling bottle bottle cap are transferred along material road 501, unification mechanism on material road 501 makes part form unified attitude, because descending speed is very fast, so filling bottle and filling bottle bottle cap can float in the air, under the effect of gravity, fall into 501 bottoms, material road by again along carrying on material road 501 screws, carry out self-orientation arrangement, last by the discharging channel 502 that is arranged at the end in material road 501, discharged one by one.
As shown in Figure 7, in this embodiment, in conjunction with Fig. 1, feedway 200 has comprised drive motor 200-0, drive wheel 200-1 and belt conveyor 200-2, belt conveyor 200-2 walks around the drive wheel 200-1 that is arranged at two ends, under the driving of drive motor 200-0, do gyroscopic movement, the filling bottle of deriving from described correcting device and filling bottle bottle cap can be carried out to orientation transmission according to the direction of setting.In other embodiment, for preventing the landing of filling bottle and filling bottle bottle cap, at belt conveyor 200-2 two ends, can be provided with baffle plate.Certainly, in this embodiment, belt conveyor 200-2 is two belt conveyor 200-2 independently with certain intervals, forms respectively the track of carrying filling bottle and filling bottle bottle cap.
In this embodiment, drive motor 200-0 can be servomotor, servomotor drives described belt conveyor 200-2 to advance with certain frequency interval according to the driving 200-1 described in the frequency drives of setting, thereby makes filling bottle and filling bottle bottle cap one stop the orientation transportation of successively on belt conveyor 200-2.
As shown in figure 13, described means of identification 600, it comprises the rang sensor 603 that can respond to filling bottle distance, can with described feedway 200 carry out same frequency driving driver train 601 and can be under the driving of described driver train 601 toggle mechanism 602 of righting filling bottle, described means of identification 600 is arranged at a side of described feedway 200, distance between the upper filling bottle of 603 couples of belt conveyor 200-2 of distance-sensor and distance-sensor 603 is responded to, thereby feed back to toggle mechanism 602, driver train 601 drives 602 pairs of filling bottles of toggle mechanism of righting filling bottle to carry out righting.
As shown in Fig. 8～Figure 11, wherein, Fig. 8 is the schematic diagram that does not promote filling bottle and filling bottle bottle cap or reply position of propelling unit 300 described in an embodiment shown in Fig. 1 of the present invention.Described propelling unit 300, retaining structure 400, pushing structure 410 and supporting structure 420 have been comprised, wherein retaining structure 400 comprises pushing-type electromagnet 401, slide bar 402 and bottle-pushing plate 403, pushing-type electromagnet 401 is on slide bar 402 and be fixed on described supporting structure 420, in slide bar 402 lower ends, be provided with bottle-pushing plate 403, after 401 energisings of pushing-type electromagnet, thereby bottle-pushing plate 403 is driven the filling bottle of mounted box to be promoted and filling bottle bottle cap are kept apart downwards, in other embodiments, pushing-type electromagnet 401 can replace with cylinder or motor; Described pushing structure 410 comprises motor 411, gear 412 and tooth bar 413, one end that gear 413 is arranged at motor 411 is meshed with tooth bar 413, in this embodiment, motor 411 is stepping motor, can drive the gear 413 being meshed with tooth bar 413, thereby drive retaining structure 400 promotes in the horizontal direction filling bottle and filling bottle bottle cap enters ad-hoc location, and filling bottle and filling bottle bottle cap are accurately pushed to mounted box; Described supporting structure 420 comprises adapter plate 421, linear slider 422 and slider track 423, the lower end that described linear slider 422 is arranged at adapter plate 421 is connected with described tooth bar 413, it can slide on described slider track 423, and described slider track 423 is connected with filling bottle bottle cap transportation propulsion unit 300 with filling bottle.
Referring to Fig. 9, from the fractionation schematic diagram of propelling unit 300, the recess in linear slider 422 can pass through bottle-pushing plate 403, and bottle-pushing plate 403 is played to the effect of spacing guiding.
As shown in Fig. 2～Fig. 6, it shows a kind of vibrating transportation identification propelling and rinses the main body schematic diagram in an embodiment who washes clean-up device 100 described in filling bottle system.Wherein, described clean-up device 100 comprise: rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4.
At the embodiment shown in Fig. 2, described clean-up device 100, comprise rotary components 1, rinse and wash assembly 2, Auxiliary Track assembly 3 and Power Component 4, rotary components 1 is three groups, Power Component 4 comprises turret motor 41 and is fixed on the rotating stand shaft 11 on motor shaft, every group of rotary components 1 all comprised rotating stand shaft 11, the draw-in groove 12 of E type and draw-in groove adapter plate 13, several draw-in groove adapter plates 13 are radial uniform array and are arranged in rotating stand shaft 11, each draw-in groove adapter plate 13 other end is provided with draw-in groove 12, rinsing and washing assembly 2 is three groups of uncovered casings, three groups of uncovered casings are successively set on three groups of rotary components 1 time, turret motor 41 is arranged on to rinse washes assembly 2 one upper lateral parts, turret motor 41 one end are provided with rotating shaft 42, rotating stand shaft 11 is parallel runs through three groups of uncovered casings, between two draw-in grooves 12, be provided with an Auxiliary Track assembly 3, Auxiliary Track assembly 3 cross sectional shapes are identical with draw-in groove 12 cross sections.
Rinse and wash 2 three groups of uncovered casings of assembly and be respectively disinfect box 21, cleaning case 22 and draining drying baker 23, disinfect box 21 sides are provided with inlet 211, liquid outlet 212, paddle wheel 24 and ultrasonic generator 213, cleaning case 22 sides are provided with inlet 221, liquid outlet 222 and paddle wheel 24, paddle wheel 24 is connected with impeller motor 25, and impeller motor 25 can drive paddle wheel 24 to be rotated stirring; Draining drying baker 23 sides are provided with liquid outlet 231 and dryer 232, and dryer 26 is comprised of shell 233, oven dry fan 234 and heating wire 235.
Three groups of lid bottle swivel mounts of rotary components 1 are erected on disinfect box 21, cleaning case 22 and draining drying baker 23 successively, lower part is in casing, and draw-in groove 12 is provided with bottle groove 121 and cover slot 122, and bottle groove 121 and cover slot 122 are limited up and down, middle part groove structure, groove two ends are provided with soft card article 123.
Auxiliary Track assembly 3 is provided with support 31 and track 32, and the draw-in groove 12 of Auxiliary Track and three groups of lid bottle swivel mount 11 the tops forms a passage completing.
Rinse to wash and on assembly 2, be provided with bayonet socket 20, described rotating stand shaft 11, through described bayonet socket 20, is rinsed and is washed on assembly 2 described in described rotary components 1 is set up in.
One group of filling bottle and filling bottle bottle cap are delivered to propelling unit 300 by feedway 200, thereby by described propelling unit 300, pushed bottle groove 121 and the cover slot 122 of draw-in groove 12, be subject to soft card article 123 effects, in rotary components 1 rotary handstand process, filling bottle and lid can not drop, every propelling carrys out one group of filling bottle, rotary components 1 just rotates to an angle, next group draw-in groove 12 is aimed to Auxiliary Track assembly 3, the like, filling bottle and lid are full of three groups of lid bottle swivel mounts 11 successively, through Auxiliary Track assembly 3, final clean dry complete, what the inlet 211 of disinfect box 21 entered is the liquid with cleaning agent and disinfectant, auxiliary with paddle wheel 24 and ultrasonic generator 213, to filling bottle and the thorough cleaning and disinfection of lid, the liquid of cleaning case 22 is pure water, draining drying baker 23 is dried filling bottle.
Through repeatedly experimental results show that, draw-in groove 12 block filling bottle deeply to described in rinse and wash in the casing of assembly 2 and filling bottle is box height apart from bottom half distance 2/15～4/15, when the side that being different from of described disinfect box 21 is provided with described paddle wheel 24 is provided with ultrasonic generator 213 (ultrasonic generator 213 intersects and has an effect with paddle wheel 24), and the distance of paddle wheel 24 centre distance bottom halves is 6/13～9/13 o'clock of distance of described ultrasonic generator 213 centre distance bottom halves, and cleaning performance is best.
Further analyse in depth former because: described ultrasonic generator 213 utilizes ultrasonic irradiation to have the solution of certain concentration of ordinary dissolution, micro-gas core cavitation bubble in solution is vibrated under the effect of sound wave, the growth occurring when acoustic pressure reaches certain value and collapse, to complete the cleaning to workpiece, wherein, when the distance of paddle wheel 24 centre distance bottom halves be described ultrasonic generator 213 centre distance bottom halves distance 6/13～9/13 time, the stirring of paddle wheel 24 makes clean liquid in casing produce a plurality of diameters at the minute bubble of 0.2mm～0.7mm, and add the intersection relativity of ultrasonic generator 213, make the bubble of 0.2mm～0.7mm in solution " smash ", thereby produce a plurality of diameters, it is the micro-bubble of 100 μ m～500 μ m, ul-trasonic irradiation is in liquid time, the great shock wave of moment meeting produce power that breaks of each bubble in liquid, be equivalent to that moment produces the high temperature of several Baidu and up to thousands of barometric pressures, this phenomenon is referred to as " cavitation ", in the process of this being referred to as " cavitation " effect, bubble closure can form the instantaneous pressure that surpasses 1000 air pressure, continuously producing instantaneous pressure resembles a succession of little " blast " and constantly impacts filling bottle surface, the surface of filling bottle and the dirt in gap thereof are peeled off rapidly, thereby reach the object of filling bottle being carried out to cleaning, and filling bottle deeply to described in rinse and wash in the casing of assembly 2 and filling bottle is box height apart from bottom half distance at 2/15～4/15 o'clock, be in " blast " center, cleaning performance is best.
One, adopt the identification of this vibrating transportation to advance and rinse the actual test comparison of washing filling bottle system: 20 of unwashed specific filling bottles (piece number is D200) have been chosen in this experiment, number 1～10 testing process that has adopted common cleaning (i.e. the simple cleaning of carrying out with ultrasonic generator); Numbering 11～20 utilizes paddle wheel principle (being super sonic and stirring and washing) product to be carried out to the cleaning of the degree of depth on the basis of common cleaning process.
Two, experimental result:
Three, interpretation:
(1) total impurities analysis:
The aviation value of the total impurities of the 1. known common cleaning of assay (numbering 1-10) is 2.68mg
2. the aviation value of the total impurities of super sonic and stirring and washing (numbering 11-20) is 4.43mg
Analyze: the impurity average weight 2.68mg< super sonic of common cleaning and the impurity average weight 4.43mg of stirring and washing, and the average weight of super sonic and stirring and washing impurity exceeds 65.3% than the average weight of common cleaning impurity.
(2) divided by maximum granularity detects and analyzes:
The divided by maximum granularity aviation value of 1. common cleaning (numbering 1-10) is 505.91um
The aviation value of the divided by maximum granularity of 2. super sonic degree of depth cleaning (numbering 11-20) is 705.02um
Analyze: use ultrasonic generator to carry out after deep clean, the largest particles value of detection on average improves 39.4% than common cleaning the largest particles value.
(3) granule detecting analysis:
A.0/200um granule number analysis
1. the mean number that common cleaning (numbering 1-10) records 0/200um particle is 2.2
2. to record the mean number of 0/200um particle be 14.9 for super sonic and stirring and washing (numbering 11-20)
Analyze: super sonic and stirring and washing exceed 577% than the mean number of common cleaning 0/200um particle.
B.201/300um granule number analysis:
1. the mean number that common cleaning (numbering 1-10) records 201/300um particle is 2.6
2. to record the mean number of 201/300um particle be 7.5 for super sonic and stirring and washing (numbering 11-20)
Analyze: super sonic and stirring and washing exceed 188% than the mean number of common cleaning 201/300um particle.
C.301/400um granule number analysis:
1. the mean number that common cleaning (numbering 1-10) records 301/400um particle is 1.8
2. to record the mean number of 301/400um particle be 4.7 for super sonic and stirring and washing (numbering 11-20)
Analyze: super sonic and stirring and washing exceed 161% than the mean number of common cleaning 301/400um particle.
D.400um above granule number analysis:
1. the mean number that common cleaning (numbering 1-10) records more than 400um particle is 1.2
2. the mean number that super sonic and stirring and washing (numbering 11-20) record more than 400um particle is 2.3
Analyze: super sonic and stirring and washing exceed 91% than particle mean number more than common cleaning 400um.
Four, conclusion: the contrast of the front and back of data is known by experiment, utilize the specific setting of ultrasonic generator 213 and paddle wheel 24, traditional cleaning mode is improved, removal of contamination farthest, more accurately detect the impure total amount of filling bottle, and the particle number between each scope, guaranteed clean quality.
It should be noted that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.
Claims (4)
1. vibrating transportation identification advances and rinses a method of washing filling bottle, it is characterized in that: comprise,
The step of utilizing correcting device that filling bottle and filling bottle bottle cap are moved in order successively on its material road;
Utilize feedway to carry out directed step of carrying;
Utilize the step of means of identification induction righting filling bottle;
Utilize propelling unit to advance filling bottle and filling bottle bottle cap to snap in successively the step of the rotary components of clean-up device;
Utilize rotary components that the filling bottle snapping in and the rotation of filling bottle bottle cap are immersed to the step of rinsing the cleaning liquid in the disinfect box of washing assembly;
Utilize ultrasonic generator and paddle wheel combined action to clean the step of filling bottle and filling bottle bottle cap;
Utilizing Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap pushes successively and is delivered to the step of rinsing the cleaning case of washing assembly;
Utilizing Auxiliary Track assembly to carry out filling bottle and filling bottle bottle cap pushes successively and is delivered to the step of rinsing the draining drying baker of washing assembly;
The step that filling bottle after draining is dried and filling bottle bottle cap are extruded successively; Wherein,
Described correcting device, it is the cavity of an end opening, its cavity madial wall is provided with the material road rising in the shape of a spiral, described cavity bottom is the accommodating chamber that comprises certain space, in described accommodating chamber, be provided with main electromagnet and main vibration spring, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, can produce whirling vibration power and make the motion in order successively on described material road of filling bottle and filling bottle bottle cap;
Described feedway, comprises drive motor, drive wheel and belt conveyor, and described feedway can will carry out orientation transmission according to the direction of setting from filling bottle and filling bottle bottle cap;
Described means of identification, comprise the rang sensor that can respond to filling bottle distance, can with described feedway carry out same frequency driving driver train and can be under the driving of described driver train the toggle mechanism of righting filling bottle, described means of identification is arranged at a side of described feedway;
Described propelling unit, comprise retaining structure, pushing structure and supporting structure, described retaining structure comprises pushing-type electromagnet, slide bar and bottle-pushing plate, and described pushing-type electromagnet is on slide bar and be fixed on described supporting structure, and described slide bar lower end is provided with bottle-pushing plate; Described pushing structure comprises motor, gear and tooth bar, and one end that described gear is arranged at motor is meshed with described tooth bar; Described supporting structure comprises adapter plate, linear slider and slider track, the lower end that described linear slider is arranged at adapter plate is connected with described tooth bar, it can slide on described slider track, and the identification of described slider track and vibrating transportation advances to rinse and washes filling bottle system and be connected;
Described clean-up device comprise rotary components, rinse and wash assembly, Auxiliary Track assembly and Power Component,
Described rotary components comprises rotating stand shaft, draw-in groove and draw-in groove adapter plate, and described draw-in groove adapter plate is connected with described rotating stand shaft, and described rotating stand shaft is connected with described Power Component;
Describedly rinse that to wash assembly be uncovered body structure, on it, be provided with bayonet socket, described rotating stand shaft is through described bayonet socket, described in described rotary components is set up in, rinses and wash on assembly, described rinsing washed assembly and comprised disinfect box, cleaning case and draining drying baker, the both sides of described disinfect box and cleaning case are relatively set with paddle wheel, the side that being different from of described disinfect box is provided with described paddle wheel is provided with ultrasonic generator, described draw-in groove block filling bottle deeply to described in rinse and wash in the casing of assembly and filling bottle is box height apart from bottom half distance 2/15～4/15, the distance of described paddle wheel centre distance bottom half be described ultrasonic generator centre distance bottom half distance 6/13～9/13,
Described Auxiliary Track assembly comprises support and track, and the edge of washing assembly one side is rinsed in described support setting, and the cross section of described track is identical with the cross section of described draw-in groove, and setting close to described draw-in groove;
Described Power Component comprises turret motor, and described turret motor is arranged at one end of described rotating stand shaft.
2. vibrating transportation identification according to claim 1 advances the method for washing filling bottle of rinsing, it is characterized in that: described in rinse and wash assembly and comprise disinfect box, cleaning case and draining drying baker, two sides of described disinfect box respectively correspondence are provided with inlet and liquid outlet, two sides of described cleaning case respectively correspondence are provided with inlet and liquid outlet, and the side of described draining drying baker is provided with liquid outlet and dryer.
3. vibrating transportation according to claim 1 identification advances and rinses the method for washing filling bottle, it is characterized in that: its cross section of described draw-in groove is E type, and both sides, draw-in groove cross section is provided with soft card article, and described soft card article can block filling bottle and prevent that filling bottle from falling down.
4. vibrating transportation identification according to claim 1 advances and rinses the method for washing filling bottle, it is characterized in that: described track and described draw-in groove bottom connect.
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| CN105036035A (en) * | 2015-07-18 | 2015-11-11 | 镇江市顶智微电子科技有限公司 | System for rinsing, screening, conveying and filling medical chemistry biological reagent bottles |
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