CN103625668A - Stitching needle packing machine - Google Patents
Stitching needle packing machine Download PDFInfo
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- CN103625668A CN103625668A CN201310506521.XA CN201310506521A CN103625668A CN 103625668 A CN103625668 A CN 103625668A CN 201310506521 A CN201310506521 A CN 201310506521A CN 103625668 A CN103625668 A CN 103625668A
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Abstract
The invention discloses a stitching needle packing machine which comprises a machine frame. The machine frame is provided with a storage cabin, a distributing mechanism, a reversed-distributing mechanism, a long distributing mechanism, a short distributing mechanism, a forming mechanism and a paper box packing mechanism. Stitching needles to be sorted are stored in the storage cabin, the stitching needles to be sorted are of a door frame shape and comprise a top face and two side faces, the thickness of the top face is the thickness of a wall, the thickness of each side face is the thickness of the wall, the height of each side face is the thickness of the stitching needles, the width of the top face is the width of the stitching needles, the length of the top face is the length of the stitching needles, and the distance between the inner walls of the two side faces is the inner width; an outlet of the storage cabin is connected with an inlet of the distributing mechanism and an inlet of the reversed-distributing mechanism, two outlets of the distributing mechanism and the reversed-distributing mechanism are respectively connected with an inlet of the long distributing mechanism and an inlet of the short distributing mechanism, two outlets of the long distributing mechanism and the short distributing mechanism are connected with an upper guiding groove and a lower guiding groove of the forming mechanism respectively, and an outlet of the forming mechanism is connected with the paper box packing mechanism. The stitching needle packing mechanism is mechanical in operation and capable of relieving labor intensity and improving the working efficiency.
Description
Technical field
The present invention relates to a kind of staple wrapping machine.
Background technology
Existing staple manner of packing, the mode that conventionally adopts manual sorting, manual assembly and artificial external packing box to make, wherein, for the staple of making, first need to carry out the separation of length, for short staple, need to supplement as long staple by glue; In addition, need to need according to packing, staple pros and cons is stacked, arrange abreast, and put into the carton of making in advance, complete whole packaging process.
As shown in Figure 1, described carton comprises bottom surface, end face, left and right side and front and rear end, the front end of described bottom surface is connected with front end face, the rear end of bottom surface is connected with aft end face, the left side of bottom surface is connected with left surface, and the right side of bottom surface is connected with right flank, and described right flank is connected with described end face, described end face is connected with additional facet, and described additional facet is identical with described left surface shape.
The positive and negative sub-material of above-mentioned staple, staple length sub-material, pros and cons be stacked to be arranged side by side and staple packing adopts manual type, the technological deficiency of existence: labour intensity is large, work efficiency is lower.
Summary of the invention
In order to overcome large, the ineffective deficiency of manual operation, labour intensity of the manner of packing of existing staple, the staple wrapping machine that the invention provides a kind of mechanized operation, reduces labour intensity, increases work efficiency.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of staple wrapping machine, comprise frame, storage bin, positive and negative feeding distribution mechanism, length feeding distribution mechanism, shaping mechanism and carton package mechanism are installed in described frame successively, in described storage bin, there is staple to be sorted, described staple to be sorted is doorframe shape, comprise end face and two sides, the thickness of described end face and side is wall thickness, described side height is staple thickness, the width of described end face is staple width, the length of described end face is staple length, and the distance between two side inner walls is inner width; The outlet of described storage bin is connected with the entrance of described positive and negative feeding distribution mechanism, two outlets of described positive and negative feeding distribution mechanism are connected with the entrance of described length feeding distribution mechanism respectively, the outlet of two irregular materials separation devices is respectively the upper deflector chute of shaping mechanism, lower deflector chute and connects, and the outlet of described shaping mechanism and described carton package mechanism join;
Described shaping mechanism comprises deflector chute, lower deflector chute and reclaiming plate, described upper deflector chute is positioned at the top of described lower deflector chute, described upper deflector chute, lower deflector chute is in tilted layout, and the leaning angle of described upper deflector chute is larger than the leaning angle of described lower deflector chute, the upper inlet of described upper deflector chute is connected with the first inlet point that holds downward opening staple, the upper inlet of described lower deflector chute is connected with the second inlet point that holds opening up staple, the lower part outlet of described upper deflector chute is connected with the top discharge mouth of described reclaiming plate, the lower part outlet of described lower deflector chute is connected with the lower discharge port of described reclaiming plate, described top discharge mouth be positioned at described top discharge mouth directly over, on described top discharge mouth and lower discharge port, blowing gate is all installed, a upper deflector chute and a lower deflector chute form forming unit, described shaping mechanism also comprises belt conveyor, described belt conveyor and described reclaiming plate are arranged in parallel and are positioned at the discharging direction of described top discharge mouth and lower discharge port, forming unit is arranged side by side successively according to conveyer belt direction.
Further, described forming unit is divided into lower formable layer subelement and upper shaping subelement, along conveyer belt direction, arrange successively lower formable layer subelement, upper shaping subelement, the quantity of described lower formable layer subelement and upper shaping subelement is equal, and the lower discharge port of described upper shaping subelement is positioned at the top of the top discharge mouth of described lower formable layer subelement.
Described positive and negative feeding distribution mechanism comprises discharge guide, forward sub-material guide rail and oppositely sub-material guide rail, the upper end of described discharge guide is connected with storage bin, described discharge guide is the guide rail along the length direction inclined sliding of stapling together for staple, the downward opening direction of described staple to be sorted is forward, the opening up direction of described staple to be sorted is reverse, dock with the lower end of described discharge guide the upper end of described reverse sub-material guide rail, described forward sub-material guide rail is positioned at the top of described reverse sub-material guide rail, described forward sub-material guide rail is positioned at the below of the downward extension line of described discharge guide, the upper end of described forward sub-material guide rail and the lower end of described discharge guide over against, angle between described forward sub-material guide rail and the extension line of described discharge guide is less than the angle between described reverse sub-material guide rail and the extension line of described discharge guide, angle between described reverse sub-material guide rail and the extension line of described discharge guide and the leaning angle sum of described discharge guide are less than 90 °, the upper end of described forward sub-material guide rail and the spacing between the lower end of described discharge guide are greater than described wall thickness and are less than described staple thickness simultaneously, the width of described forward sub-material guide rail is less than described inner width.
Described length feeding distribution mechanism comprises load-transfer device, leverage, closed approach switch, open approach switch and datum plate, the width of described load-transfer device is longer than standard staple length, described staple to be sorted is longitudinally arranged side by side on described load-transfer device, be that described staple Width is parallel with the sense of motion of described load-transfer device, described datum plate is positioned at a side of described load-transfer device, described staple to be sorted abuts against on described datum plate, described closed approach switch, open the opposite side that approach switch is positioned at load-transfer device, described leverage comprises valve plates, fulcrum and feeding plate, the front end of described valve plates and described point articulated, described fulcrum and described feeding plate are hinged, the rear end of described valve plates and the discharging opening of described load-transfer device join, described closed approach switch is installed on the side of described load-transfer device, described unlatching approach switch is installed on described valve, described closed approach switch is all connected with controller with described unlatching approach switch, described controller is connected with the driver train for driving described fulcrum to rotate, the longitudinal pitch of described unlatching approach switch and described valve plates rear end is not less than half of described staple width, spacing between described closed approach switch and described unlatching approach switch is not less than described staple width,
On described belt conveyor, uniformly-spaced place described carton to be packaged, carton to be packaged comprises bottom surface, end face, left, right flank and front, aft end face, the front end of described bottom surface is connected with front end face, the rear end of bottom surface is connected with aft end face, the left side of bottom surface is connected with left surface, the right side of bottom surface is connected with right flank, described right flank is connected with the left side of described end face, the right side of described end face is connected with additional facet, described additional facet is identical with described left surface shape, carton package mechanism is arranged in the exit of described load-transfer device, described carton package mechanism comprises parks platform, front side plate, rear quarter panel, left dogging, right dogging, upper cover and shift out interface, the described end face of parking platform is for placing described carton to be packaged, the described underrun column of parking platform is connected with interlock platform, mobile guide bar is installed in the bottom of described interlock platform, described mobile guide bar can be sleeved on slide rail slidingly, described slide rail is arranged in described frame, described lever left, one end of right lever is symmetrically hinged on interlock platform bottom surface, described lever left, right lever and described interlock platform place plane parallel, and described lever left, the extension line of right lever and described interlock platform hinge-point intersects, described lever left, the middle part of right lever is hinged with hinged-support respectively, described hinged-support is arranged in described frame, the other end of described lever left with move left cam and be abutted against, the other end of described right lever is abutted against with the cam that moves right, the described cam that moves left, the cam that moves right is arranged on camshaft, described camshaft is installed in rotation in described frame,
Described front side plate, described in laying respectively at, parks rear quarter panel the front and back side of platform, described front side plate comprises front left flap and front right flap, width between described front left flap and front right flap is consistent with the width of described end face, described front left flap and front right flap all can be sleeved in front chute slidingly back and forth, described front chute is arranged in frame, the rear side of described front left flap and front right flap is connected with front linkage board, described rear quarter panel comprises rear left flap and rear right flap, width between described rear left flap and rear right flap is consistent with the width of described end face, described rear left flap and rear right flap all can be sleeved in rear chute slidingly back and forth, described rear chute is arranged in frame, the rear side of described rear left flap and rear right flap is connected with rear linkage board, described front linkage board and flanging cam are abutted against, described flanging cam is arranged on camshaft, on described front linkage board, montant is installed, described montant is connected with cross bar one end, described cross bar is connected with the upper end of vertical drive link, the middle part of described vertical drive link and one end of radius stay are hinged, described radius stay is arranged in frame, the upper end of described vertical drive link is connected with one end of retracing spring, the other end of described retracing spring is fixed in frame, and the lower end of described vertical drive link is connected with rear linkage board,
Described in being symmetrically located at respectively, described left dogging, right dogging park the left and right sides of platform, described left dogging, right dogging include updip swash plate and the swash plate that has a down dip, the lower end of described updip swash plate with described in the have a down dip upper end of swash plate join, described updip swash plate and the angle having a down dip between swash plate are obtuse angle, middle part and the frame of the described swash plate that has a down dip are hinged, the bottom of described updip swash plate, the swash plate that has a down dip is all connected with dogging linkage board, described dogging linkage board and dogging cam linkage, described dogging cam is arranged on camshaft;
Described in being positioned at, parks described upper cover the top of platform, described upper cover can be sleeved in upper hopper chute slidingly back and forth, and described upper hopper chute is arranged in frame, and described upper cover is connected with upper linkage board, described upper linkage board and overhead cam interlock, described overhead cam is arranged on camshaft;
Describedly shift out the side that interface is parked platform described in being positioned at, described bottom surface, entrance of shifting out interface than described in to park the plane of platform high, the described width that shifts out the entrance of interface equals the length of bottom surface and the width sum of front and rear end, the described width that shifts out the exit of interface equals the length of bottom surface, described in shift out interface insied width and be descending continuous variation.
Further, described in, move left cam, the cam that moves right, flanging cam, dogging cam and overhead cam be arranged on same camshaft.
Further, described in move left the convex surface of cam, the side that is positioned at cam of the cam that moves right, the convex surface of described flanging cam, dogging cam and overhead cam is positioned at the outer ring of cam.
Beneficial effect of the present invention is mainly manifested in: mechanized operation, reduce labour intensity, increase work efficiency.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of staple wrapping machine.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is the structural representation of positive and negative feeding distribution mechanism.
Fig. 4 is the structural representation of the valve closes state of length feeding distribution mechanism.
Fig. 5 is the birds-eye view of Fig. 4.
Fig. 6 is the structural representation of the valve opening state of length feeding distribution mechanism.
Fig. 7 is the birds-eye view of Fig. 6.
Fig. 8 is the schematic diagram of shaping mechanism.
The schematic diagram of Tu9Shi carton package mechanism.
Figure 10 parks the platform action schematic diagram of travel mechanism to the left or to the right.
Figure 11 parks the platform structural representation of travel mechanism to the left or to the right.
Figure 12 is the action schematic diagram of left and right dogging.
Figure 13 is the schematic diagram of carton to be packaged.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
With reference to Fig. 1～Figure 13, a kind of staple wrapping machine, comprise frame 6, in described frame 6, storage bin 108 is installed successively, positive and negative feeding distribution mechanism 109, length feeding distribution mechanism 110, shaping mechanism 111He carton package mechanism, described storage bin 108 is interior there is staple to be sorted, described staple to be sorted is doorframe shape, comprise end face and two sides, the thickness of described end face and side is wall thickness, described side height is staple thickness, the width of described end face is staple width, the length of described end face is staple length, distance between two side inner walls is inner width, the outlet of described storage bin 108 is connected with the entrance of described positive and negative feeding distribution mechanism 109, two outlets of described positive and negative feeding distribution mechanism 109 are connected with the entrance of described length feeding distribution mechanism 110 respectively, the outlet of two irregular materials separation devices 110 is respectively the upper deflector chute of shaping mechanism 111, lower deflector chute and connects, and the outlet of described shaping mechanism 111 and described carton package mechanism join,
Described shaping mechanism comprises deflector chute 1, lower deflector chute 2 and reclaiming plate 3, described upper deflector chute position 1 is in the top of described lower deflector chute 2, described upper deflector chute 1, lower deflector chute 2 is in tilted layout, and the leaning angle of described upper deflector chute 1 is larger than the leaning angle of described lower deflector chute 2, the upper inlet of described upper deflector chute 1 is connected with the first inlet point that holds downward opening staple, the upper inlet of described lower deflector chute 2 is connected with the second inlet point that holds opening up staple, the lower part outlet of described upper deflector chute 1 is connected with the top discharge mouth of described reclaiming plate 3, the lower part outlet of described lower deflector chute 2 is connected with the lower discharge port of described reclaiming plate 2, described top discharge mouth be positioned at described top discharge mouth directly over, on described top discharge mouth and lower discharge port, blowing gate 4 is all installed, a upper deflector chute and a lower deflector chute form forming unit, described shaping mechanism also comprises load-transfer device 5, described load-transfer device 5 is arranged in parallel with described reclaiming plate and is positioned at the discharging direction of described top discharge mouth and lower discharge port, forming unit is arranged side by side successively according to load-transfer device 5 sense of motions.
Further, described forming unit is divided into lower formable layer subelement and upper shaping subelement, along belt conveyor 5 sense of motions, arrange successively lower formable layer subelement, upper shaping subelement, the quantity of described lower formable layer subelement and upper shaping subelement is equal, and the lower discharge port of described upper shaping subelement is positioned at the top of the top discharge mouth of described lower formable layer subelement.
Described positive and negative feeding distribution mechanism comprises discharge guide 30, forward sub-material guide rail 31 and oppositely sub-material guide rail 32, the upper end of described discharge guide 30 is connected with storage bin 107, described discharge guide 30 is the guide rail along staple length direction inclined sliding for staple, the downward opening direction of described staple to be sorted is forward, the opening up direction of described staple to be sorted is reverse, dock with the lower end of described discharge guide 30 upper end of described reverse sub-material guide rail 32, described forward sub-material guide rail 31 is positioned at the top of described reverse sub-material guide rail 32, described forward sub-material guide rail 31 is positioned at the below of the downward extension line of described discharge guide 30, the upper end of described forward sub-material guide rail 31 and the lower end of described discharge guide 30 over against, angle between described forward sub-material guide rail 31 and the extension line of described discharge guide 30 is less than the angle between described reverse sub-material guide rail 32 and the extension line of described discharge guide 30, angle and the leaning angle sum between described discharge guide 30 and horizon between described reverse sub-material guide rail 32 and the extension line of described discharge guide 30 are less than 90 °, spacing between the upper end of described forward sub-material guide rail 32 and the lower end of described discharge guide 30 is greater than described wall thickness and is less than described staple thickness simultaneously, the width of described forward sub-material guide rail 32 is less than described inner width.
Described length feeding distribution mechanism comprises load-transfer device 33, leverage, closed approach switch 34, open approach switch 35 and datum plate 36, the width of described load-transfer device 33 is longer than standard staple length, described staple to be sorted is longitudinally arranged side by side on described load-transfer device 33, be that described staple Width is parallel with the sense of motion of described load-transfer device, described datum plate 36 is positioned at a side of described load-transfer device 33, described staple to be sorted abuts against on described datum plate 36, described closed approach switch 34, open the opposite side that approach switch 35 is positioned at load-transfer device, described leverage comprises valve plates 37, fulcrum 38 and feeding plate 39, the front end of described valve plates 37 and described fulcrum 38 are hinged, described fulcrum 38 is hinged with described feeding plate 39, the discharging opening of the rear end of described valve plates 37 and described load-transfer device 33 joins, described closed approach switch 34 is installed on the side of described load-transfer device 34, described unlatching approach switch 35 is installed on described valve, described closed approach switch 34 is all connected with controller with described unlatching approach switch 35, described controller is connected with the driver train for driving described fulcrum to rotate, the longitudinal pitch of described unlatching approach switch 35 and described valve plates 37 rear ends is not less than half of described staple width, spacing between described closed approach switch 34 and described unlatching approach switch 35 is not less than described staple width,
On described belt conveyor 5, uniformly-spaced place described carton to be packaged, carton to be packaged comprises bottom surface 101, end face 102, left surface 103, right flank 104 and front end face 105, aft end face 106, the front end of described bottom surface is connected with front end face, the rear end of bottom surface is connected with aft end face, the left side of bottom surface is connected with left surface, the right side of bottom surface is connected with right flank, and described right flank is connected with the left side of described end face, and the right side of described end face is connected with additional facet 107, described additional facet 107 is identical with described left surface shape, and described carton package mechanism comprises frame 6, park platform 7, front side plate 8, rear quarter panel 9, left dogging 10, right dogging 11, upper cover 12 and shift out interface 13, the described end face of parking platform 7 is for placing described carton to be packaged, the described underrun column of parking platform 7 is connected with interlock platform, mobile guide bar 14 is installed in the bottom of described interlock platform, described mobile guide bar 14 can be sleeved on slide rail slidingly, and described slide rail is arranged in described frame 6, described lever left 15, one end of right lever 16 is symmetrically hinged on interlock platform bottom surface, described lever left 15, right lever 16 and described interlock platform place plane parallel, and described lever left 15, right lever 16 intersects with the extension line of described interlock platform hinge-point, described lever left 15, the middle part of right lever 16 is hinged with hinged-support respectively, described hinged-support is arranged in described frame, the other end of described lever left 15 with move left cam 17 and be abutted against, the other end of described right lever 16 is abutted against with the cam 18 that moves right, the described cam 17 that moves left, the cam 18 that moves right is arranged on camshaft, described camshaft is installed in rotation in described frame,
Described front side plate 8, described in laying respectively at, parks rear quarter panel 9 the front and back side of platform 7, described front side plate 8 comprises front left flap and front right flap, width between described front left flap and front right flap is consistent with the width of described end face, described front left flap and front right flap all can be sleeved in front chute slidingly back and forth, described front chute is arranged in frame, the rear side of described front left flap and front right flap is connected with front linkage board 19, described rear quarter panel 9 comprises rear left flap and rear right flap, width between described rear left flap and rear right flap is consistent with the width of described end face, described rear left flap and rear right flap all can be sleeved in rear chute slidingly back and forth, described rear chute is arranged in frame, the rear side of described rear left flap and rear right flap is connected with rear linkage board 20, described front linkage board 19 is abutted against with flanging cam 21, described flanging cam 21 is arranged on camshaft, on described front linkage board 19, montant 22 is installed, described montant 22 is connected with cross bar 23 one end, described cross bar 23 is connected with the upper end of vertical drive link 24, the middle part of described vertical drive link 24 and one end of radius stay are hinged, described radius stay is arranged in frame, the upper end of described vertical drive link 24 is connected with one end of retracing spring 25, the other end of described retracing spring 25 is fixed in frame, and the lower end of described vertical drive link 24 is connected with rear linkage board 20,
Described in being symmetrically located at respectively, described left dogging 10, right dogging 11 park the left and right sides of platform 7, described left dogging 10, right dogging 11 include updip swash plate and the swash plate that has a down dip, the lower end of described updip swash plate with described in the have a down dip upper end of swash plate join, described updip swash plate and the angle having a down dip between swash plate are obtuse angle, middle part and the frame of the described swash plate that has a down dip are hinged, the bottom of described updip swash plate, the swash plate that has a down dip is all connected with dogging linkage board 26, described dogging linkage board 26 and 27 interlocks of dogging cam, described dogging cam 27 is arranged on camshaft;
The top of parking platform 7 described in described upper cover 12 is positioned at, described upper cover 12 can be sleeved in upper hopper chute slidingly back and forth, and described upper hopper chute is arranged in frame, and described upper cover is connected with upper linkage board 28, described upper linkage board and 28 overhead cam 29 interlocks, described overhead cam 29 is arranged on camshaft;
Describedly shift out the side that interface 13 is parked platform 7 described in being positioned at, described bottom surface, entrance of shifting out interface 13 than described in to park the plane of platform high, the described width that shifts out the entrance of interface equals the length of bottom surface and the width sum of front and rear end, the described width that shifts out the exit of interface equals the length of bottom surface, described in shift out interface insied width and be descending continuous variation.
Further, described in, move left cam 17, the cam 18 that moves right, flanging cam 21, dogging cam 27 and overhead cam 29 be arranged on same camshaft.
Further, described in move left the convex surface of cam, the side that is positioned at cam of the cam that moves right, the convex surface of described flanging cam, dogging cam and overhead cam is positioned at the outer ring of cam.
In the present embodiment, downward opening staple from the first inlet point enter described deflector chute 1, opening up staple enters lower deflector chute 2 by the second inlet point, under Action of Gravity Field by staple itself, arrive respectively top discharge mouth and lower discharge port, when needs carry out stacked on top, open the time that blowing gate 4 is set, allow downward opening staple by top discharge mouth, allow opening up staple pass through lower discharge port simultaneously, because being carries out simultaneously, downward opening staple is just positioned on opening up staple;
For some forming units, open or close blowing gate 4 according to the time of setting, can realize under the mountain of a downward opening staple and another opening up staple stacking.
Two staples of heap poststack can be selected to be placed on load-transfer device, if a plurality of forming units are set in belt edge, can be continuous stacking, be for example provided with 5 forming units, can carry out 5 continuous stacking.
Further, stackingly can carry out the design of levels, according to the sense of motion of load-transfer device, lower formable layer subelement is first set, the rear upper shaping subelement that arranges; For example 5 lower formable layer subelements, form 5 continuous lower floors stacking; By the control of blowing gate 4, can on the stacking basis of described 5 lower floors, increase by 5 upper stratas stacking, realized like this automatically stacking of levels.
In the present embodiment, in the present embodiment, the downward opening direction of described staple to be sorted is forward, and the opening up direction of described staple to be sorted is oppositely, stitch down be forward, stitch is reverse upward.
Working process of the present invention is as follows: every staple to be sorted skids off and slide on described discharge guide 30 from described storage bin 107, described discharge guide 30 is the guide rail of the staple for to be sorted along staple length direction inclined sliding, the width of described discharge guide 30 mates with described staple width, when sliding into the upper end of described reverse sub-material guide rail 32 and forward sub-material guide rail 31, anti-material due to stitch upward, the thickness of anti-material end face is less than the distance between the upper end of described forward sub-material guide rail 31 and the lower end of described discharge guide 30, anti-material just slides along described reverse sub-material guide rail 32, slide into anti-material collecting bin, from anti-material collecting bin, fall, fall and on load-transfer device, carry out next one packing course of action, and just expecting due to stitch down, the staple height of just expecting is higher than the distance between the upper end of described forward sub-material guide rail 31 and the lower end of described discharge guide 30, and in just expecting, be wider than the width of described forward sub-material guide rail 31, just expecting to slide along described forward sub-material guide rail 31, sliding into and just expect in collecting bin, and then realize and just to expect separated with anti-material, to better carry out the packing of next process, improve packaging efficiency.
In the present embodiment, long material is the staple of standard specification, and long material sometimes becomes short material because a variety of causes causes breaking in manufacture and packaging process, and short material is than the short staple of long material; Described closed approach switch 34 can be rotating closed around described fulcrum 38 by described valve plates 37 by controller, and described unlatching approach switch 35 can rotarily open described valve plates 37 by controller around described fulcrum 38, thereby realize the sorting of long material and short material.
Irregular materials mask work process of the present invention is as follows: when closed approach switch 34 senses long material, valve plates 37 closures, long material is transported in valve plates 37 by load-transfer device 33, when the long approach switch 35 of expecting to be unlocked senses, valve plates 37 is opened, a staple of following is below responded to by closed approach switch 34, if below this staple is short material, valve plates 37 is still in opening, the opening that short material below will be opened from valve plates 37 by load-transfer device 33 is fallen non-acceptable product case, and thereby growing above expects to fall on acceptable product discharging mechanism by valve plates 37 and feeding plate 39, if below this staple is long material, repeat the action that approach switch senses length material, thus the sorting of the long material of realization and short material, and then improve the qualification rate of packed products, the packaging efficiency of raising manufacturing line.
In the present embodiment, by moving left cam, the cam that moves right parks platform described in can driving and carry out sway, and the folding carton for the treatment of that is placed with staple is put into midway location shown in figure; By flanging cam, synchronously drive front side plate, rear quarter panel to carry out flanging action, moreover, by dogging cam, synchronously drive left dogging, right dogging inward collapsible; Further, by overhead cam, drive upper cover to carry out pressing action; Again the whole platform of parking is moved to shifting out interface direction, makes carton shift out interface described in sending into, described in shift out interface exit, obtain foldable formed carton.
In sum, adopted the mode of mechanical mechanism, replaced existing artificial mode, greatly reduced labour intensity and promoted work efficiency.
Claims (7)
1. a staple wrapping machine, it is characterized in that: comprise frame, storage bin, positive and negative feeding distribution mechanism, length feeding distribution mechanism, shaping mechanism and carton package mechanism are installed in described frame successively, in described storage bin, there is staple to be sorted, described staple to be sorted is doorframe shape, comprise end face and two sides, the thickness of described end face and side is wall thickness, described side height is staple thickness, the width of described end face is staple width, the length of described end face is staple length, and the distance between two side inner walls is inner width; The outlet of described storage bin is connected with the entrance of described positive and negative feeding distribution mechanism, two outlets of described positive and negative feeding distribution mechanism are connected with the entrance of described length feeding distribution mechanism respectively, the outlet of two irregular materials separation devices is respectively the upper deflector chute of shaping mechanism, lower deflector chute and connects, and the outlet of described shaping mechanism and described carton package mechanism join;
Described shaping mechanism comprises deflector chute, lower deflector chute and reclaiming plate, described upper deflector chute is positioned at the top of described lower deflector chute, described upper deflector chute, lower deflector chute is in tilted layout, and the leaning angle of described upper deflector chute is larger than the leaning angle of described lower deflector chute, the upper inlet of described upper deflector chute is connected with the first inlet point that holds downward opening staple, the upper inlet of described lower deflector chute is connected with the second inlet point that holds opening up staple, the lower part outlet of described upper deflector chute is connected with the top discharge mouth of described reclaiming plate, the lower part outlet of described lower deflector chute is connected with the lower discharge port of described reclaiming plate, described top discharge mouth be positioned at described top discharge mouth directly over, on described top discharge mouth and lower discharge port, blowing gate is all installed, a upper deflector chute and a lower deflector chute form forming unit, described shaping mechanism also comprises belt conveyor, described belt conveyor and described reclaiming plate are arranged in parallel and are positioned at the discharging direction of described top discharge mouth and lower discharge port, forming unit is arranged side by side successively according to conveyer belt direction.
2. staple wrapping machine as claimed in claim 1, it is characterized in that: described forming unit is divided into lower formable layer subelement and upper shaping subelement, along conveyer belt direction, arrange successively lower formable layer subelement, upper shaping subelement, the quantity of described lower formable layer subelement and upper shaping subelement is equal, and the lower discharge port of described upper shaping subelement is positioned at the top of the top discharge mouth of described lower formable layer subelement.
3. staple wrapping machine as claimed in claim 1 or 2, it is characterized in that: described positive and negative feeding distribution mechanism comprises discharge guide, forward sub-material guide rail and oppositely sub-material guide rail, the upper end of described discharge guide is connected with storage bin, described discharge guide is the guide rail along staple length direction inclined sliding for staple, the downward opening direction of described staple to be sorted is forward, the opening up direction of described staple to be sorted is reverse, dock with the lower end of described discharge guide the upper end of described reverse sub-material guide rail, described forward sub-material guide rail is positioned at the top of described reverse sub-material guide rail, described forward sub-material guide rail is positioned at the below of the downward extension line of described discharge guide, the upper end of described forward sub-material guide rail and the lower end of described discharge guide over against, angle between described forward sub-material guide rail and the extension line of described discharge guide is less than the angle between described reverse sub-material guide rail and the extension line of described discharge guide, angle between described reverse sub-material guide rail and the extension line of described discharge guide and the leaning angle sum of described discharge guide are less than 90 °, the upper end of described forward sub-material guide rail and the spacing between the lower end of described discharge guide are greater than described wall thickness and are less than described staple thickness simultaneously, the width of described forward sub-material guide rail is less than described inner width.
4. staple wrapping machine as claimed in claim 1 or 2, it is characterized in that: described length feeding distribution mechanism comprises load-transfer device, leverage, closed approach switch, open approach switch and datum plate, the width of described load-transfer device is longer than standard staple length, described staple to be sorted is longitudinally arranged side by side on described load-transfer device, be that described staple Width is parallel with the sense of motion of described load-transfer device, described datum plate is positioned at a side of described load-transfer device, described staple to be sorted abuts against on described datum plate, described closed approach switch, open the opposite side that approach switch is positioned at load-transfer device, described leverage comprises valve plates, fulcrum and feeding plate, the front end of described valve plates and described point articulated, described fulcrum and described feeding plate are hinged, the rear end of described valve plates and the discharging opening of described load-transfer device join, described closed approach switch is installed on the side of described load-transfer device, described unlatching approach switch is installed on described valve, described closed approach switch is all connected with controller with described unlatching approach switch, described controller is connected with the driver train for driving described fulcrum to rotate, the longitudinal pitch of described unlatching approach switch and described valve plates rear end is not less than half of described staple width, spacing between described closed approach switch and described unlatching approach switch is not less than described staple width.
5. staple wrapping machine as claimed in claim 1 or 2, it is characterized in that: on described belt conveyor, uniformly-spaced place described carton to be packaged, carton to be packaged comprises bottom surface, end face, left, right flank and front, aft end face, the front end of described bottom surface is connected with front end face, the rear end of bottom surface is connected with aft end face, the left side of bottom surface is connected with left surface, the right side of bottom surface is connected with right flank, described right flank is connected with the left side of described end face, the right side of described end face is connected with additional facet, described additional facet is identical with described left surface shape, carton package mechanism is arranged in the exit of described load-transfer device, described carton package mechanism comprises parks platform, front side plate, rear quarter panel, left dogging, right dogging, upper cover and shift out interface, the described end face of parking platform is for placing described carton to be packaged, the described underrun column of parking platform is connected with interlock platform, mobile guide bar is installed in the bottom of described interlock platform, described mobile guide bar can be sleeved on slide rail slidingly, described slide rail is arranged in described frame, described lever left, one end of right lever is symmetrically hinged on interlock platform bottom surface, described lever left, right lever and described interlock platform place plane parallel, and described lever left, the extension line of right lever and described interlock platform hinge-point intersects, described lever left, the middle part of right lever is hinged with hinged-support respectively, described hinged-support is arranged in described frame, the other end of described lever left with move left cam and be abutted against, the other end of described right lever is abutted against with the cam that moves right, the described cam that moves left, the cam that moves right is arranged on camshaft, described camshaft is installed in rotation in described frame,
Described front side plate, described in laying respectively at, parks rear quarter panel the front and back side of platform, described front side plate comprises front left flap and front right flap, width between described front left flap and front right flap is consistent with the width of described end face, described front left flap and front right flap all can be sleeved in front chute slidingly back and forth, described front chute is arranged in frame, the rear side of described front left flap and front right flap is connected with front linkage board, described rear quarter panel comprises rear left flap and rear right flap, width between described rear left flap and rear right flap is consistent with the width of described end face, described rear left flap and rear right flap all can be sleeved in rear chute slidingly back and forth, described rear chute is arranged in frame, the rear side of described rear left flap and rear right flap is connected with rear linkage board, described front linkage board and flanging cam are abutted against, described flanging cam is arranged on camshaft, on described front linkage board, montant is installed, described montant is connected with cross bar one end, described cross bar is connected with the upper end of vertical drive link, the middle part of described vertical drive link and one end of radius stay are hinged, described radius stay is arranged in frame, the upper end of described vertical drive link is connected with one end of retracing spring, the other end of described retracing spring is fixed in frame, and the lower end of described vertical drive link is connected with rear linkage board,
Described in being symmetrically located at respectively, described left dogging, right dogging park the left and right sides of platform, described left dogging, right dogging include updip swash plate and the swash plate that has a down dip, the lower end of described updip swash plate with described in the have a down dip upper end of swash plate join, described updip swash plate and the angle having a down dip between swash plate are obtuse angle, middle part and the frame of the described swash plate that has a down dip are hinged, the bottom of described updip swash plate, the swash plate that has a down dip is all connected with dogging linkage board, described dogging linkage board and dogging cam linkage, described dogging cam is arranged on camshaft;
Described in being positioned at, parks described upper cover the top of platform, described upper cover can be sleeved in upper hopper chute slidingly back and forth, and described upper hopper chute is arranged in frame, and described upper cover is connected with upper linkage board, described upper linkage board and overhead cam interlock, described overhead cam is arranged on camshaft;
Describedly shift out the side that interface is parked platform described in being positioned at, described bottom surface, entrance of shifting out interface than described in to park the plane of platform high, the described width that shifts out the entrance of interface equals the length of bottom surface and the width sum of front and rear end, the described width that shifts out the exit of interface equals the length of bottom surface, described in shift out interface insied width and be descending continuous variation.
6. staple wrapping machine as claimed in claim 5, is characterized in that: described in move left cam, the cam that moves right, flanging cam, dogging cam and overhead cam be arranged on same camshaft.
7. staple wrapping machine as claimed in claim 6, is characterized in that: described in move left the convex surface of cam, the side that is positioned at cam of the cam that moves right, the convex surface of described flanging cam, dogging cam and overhead cam is positioned at the outer ring of cam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310506521.XA CN103625668B (en) | 2013-10-19 | 2013-10-19 | Staple packer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310506521.XA CN103625668B (en) | 2013-10-19 | 2013-10-19 | Staple packer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103625668A true CN103625668A (en) | 2014-03-12 |
| CN103625668B CN103625668B (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310506521.XA Expired - Fee Related CN103625668B (en) | 2013-10-19 | 2013-10-19 | Staple packer |
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| CN (1) | CN103625668B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103979158A (en) * | 2014-05-16 | 2014-08-13 | 绍兴顺兴金属制品有限公司 | Automatic folding device for staple packing box |
| CN104015960A (en) * | 2014-05-16 | 2014-09-03 | 绍兴顺兴金属制品有限公司 | Forming mechanism for inner packaging paper box of stapler |
| CN104029856A (en) * | 2014-05-16 | 2014-09-10 | 绍兴顺兴金属制品有限公司 | Automatic staple packing system |
| CN106144023A (en) * | 2016-06-27 | 2016-11-23 | 杨剑峰 | A kind of staple material stacking mechanism |
| CN106672314A (en) * | 2017-03-09 | 2017-05-17 | 乐清市风讯自动化科技有限公司 | Staple packaging device for staple automatic packaging assembly line |
| CN107235183A (en) * | 2017-06-08 | 2017-10-10 | 肇庆市端州区麒诺机械科技有限公司 | Staple packing machine |
| CN113968383A (en) * | 2021-10-22 | 2022-01-25 | 常州市福坦机械设备有限公司 | Slipper synthesizing and combining machine and slipper packaging equipment |
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| CN103979158A (en) * | 2014-05-16 | 2014-08-13 | 绍兴顺兴金属制品有限公司 | Automatic folding device for staple packing box |
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| CN106144023B (en) * | 2016-06-27 | 2018-05-08 | 杨剑峰 | A kind of staple material stacking mechanism |
| CN106672314A (en) * | 2017-03-09 | 2017-05-17 | 乐清市风讯自动化科技有限公司 | Staple packaging device for staple automatic packaging assembly line |
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| CN113968383A (en) * | 2021-10-22 | 2022-01-25 | 常州市福坦机械设备有限公司 | Slipper synthesizing and combining machine and slipper packaging equipment |
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|---|---|
| CN103625668B (en) | 2016-07-06 |
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