CN103624026B - Multifunctional combined copper bar chain cleaning machine - Google Patents

Multifunctional combined copper bar chain cleaning machine Download PDF

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Publication number
CN103624026B
CN103624026B CN201310562142.2A CN201310562142A CN103624026B CN 103624026 B CN103624026 B CN 103624026B CN 201310562142 A CN201310562142 A CN 201310562142A CN 103624026 B CN103624026 B CN 103624026B
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CN
China
Prior art keywords
plate
cleaning machine
mobile support
driven
copper bar
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Active
Application number
CN201310562142.2A
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Chinese (zh)
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CN103624026A (en
Inventor
陈磊
朱宇隆
邱志伟
俞小全
陈超
陈亚玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Sanmen Zhenhua Machinery Co., Ltd.
Original Assignee
ZHEJIANG SANMEN ZHENHUA MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201310562142.2A priority Critical patent/CN103624026B/en
Publication of CN103624026A publication Critical patent/CN103624026A/en
Application granted granted Critical
Publication of CN103624026B publication Critical patent/CN103624026B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B08B3/123Cleaning travelling work, e.g. webs, articles on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/04Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations

Landscapes

  • Treatment Of Fiber Materials (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention belongs to the technical field of copper bar chain cleaning machines, in particular to a multifunctional combined copper bar chain cleaning machine. The multifunctional combined copper bar chain cleaning machine comprises a movable support and a multifunctional cleaning groove. A transmission mechanism dragging a copper bar chain on a tobacco cutting machine into the movable support is arranged on the movable support. The copper bar chain on the transmission mechanism is driven on the transmission mechanism. The vertical position of the transmission mechanism on the movable support can be adjusted. The movable support is moved to the portion above the multifunctional cleaning groove. The transmission mechanism drives the copper bar chain to be conveyed to the multifunctional cleaning groove for cleaning. Motions of the movable support, the transmission mechanism and the multifunctional cleaning groove are respectively controlled by a controller. According to the multifunctional combined copper bar chain cleaning machine, the copper bar chain can be disassembled and assembled conveniently, the machine is simple and convenient to use, labor needed for manual disassembly, assembly and carrying is greatly saved, and the efficiency is improved.

Description

A kind of multifunction combined cleaning machine for compression bands
Technical field:
The invention belongs to cleaning machine for compression bands technical field, refer in particular to a kind of multifunction combined cleaning machine for compression bands.
Background technology:
After the filament cutter of tobacco cutting production line runs a period of time, in its copper gang chain groove, stick ree-oil and dirt, If not being carried out to it, by ree-oil and dirt removal, compression and the conveying of tobacco will be affected, reducing filament cutter Shredding quality.In prior art, the cleaning to copper gang chain includes following steps:
1st, pass through artificial (3-4 people) and dismantle the portion of the copper gang chain up and down group on filament cutter;
2nd, manually by dolly, copper gang chain is moved on cleaning machine side;
3rd, according to cleaning machine for compression bands be driven roller space, by manually upper and lower copper gang chain again dismount into several sections so as to One section can just be attached on cleaning machine for compression bands, and a point cleaning several times completes;
4th, the copper gang chain after the completion of cleaning is pressed lower arrayed chain quantity on filament cutter again assembled;
5th, manually by dolly, copper gang chain is withdrawn on filament cutter;
6th, by artificial, copper gang chain after the completion of cleaning is provided on filament cutter.
Copper gang chain is made up of Cu alloy material.The form of copper gang chain has two kinds, respectively buckle type and multiple level marketing formula.Single-piece makes With after 1 kilogram to 2 kilograms of weight, from 300cm to 550cm, from 40cm-60cm, thickness is 15cm-20cm to width to length.Upper, Lower arrayed chain component count is different, typically go up that row chain component count is fewer, and lower arrayed chain component count is many, weight weight, dismounts very Inconvenient.Copper gang chain is carried out using above-mentioned operation, the man-hour not only consuming is long, the manpower of needs is many, labor intensity is high, And it is extremely complex to dismount copper gang chain.
Content of the invention:
It is an object of the invention to provide a kind of dismounting copper gang chain is convenient, save manpower, that cleaning performance is good, energy-saving is many Function combination type cleaning machine for compression bands.
The present invention is realized in:
A kind of multifunction combined cleaning machine for compression bands, includes mobile support, Multifunction washing groove, and mobile support sets It is equipped with the drive mechanism in the copper bar chain haulage on filament cutter to mobile support, the copper gang chain on drive mechanism is in drive mechanism Upper transmission, upper and lower position on mobile support for the drive mechanism is adjustable, and described drive mechanism is:Include identical profile of tooth Drive roll and several driven rolls being driven by this drive roll, drive roll is driven by driving means and rotates, and described drive roll is used for It is connected with one end of the copper gang chain of open loop shape, above the mobile extremely multi-functional rinse bath of mobile support, drive mechanism drives copper gang chain It is sent to cleaning in Multifunction washing groove, mobile support, drive mechanism, the action of Multifunction washing groove are by controller control.
The two ends of above-mentioned drive roll and driven roll are separately positioned on two spaced left plates, on right plate, actively Roller and the diameter parallel of driven roll, are provided with line slideway, left plate, right plate pass through to connect guide block respectively on mobile support It is connected with the line slideway on mobile support, left plate, the top of right plate are provided with crossbeam, and one end of elevating mechanism is fixed on On crossbeam, the other end is connected with the top of mobile support, elevating mechanism drive left plate, right plate are along the upper and lower shifting of line slideway Dynamic and then drive drive roll, driven roll move up and down, and the action of elevating mechanism is by controller control.
Above-mentioned mobile support is to include spaced left stretcher body, right stretcher body, and left stretcher body, right stretcher body pass through stull phase Connect, direction-caster, rear end setting universal caster wheel are set in the front end of left stretcher body, right stretcher body, described line slideway is arranged On the inwall of left stretcher body and right stretcher body, elevating mechanism is connected on the crossbeam of mobile support, and left plate, right plate are arranged on a left side Between support body, right stretcher body.
Above-mentioned elevating mechanism is:Spiral lift or cylinder.
It is provided with the tensioner of adjustment copper gang chain rate of tension between above-mentioned left plate, right plate.
Above-mentioned tensioner is:Include and be separately positioned on left plate, the pressing plate of right plate inwall, pressing plate passes through screw It is fixed on left plate or right plate, the two ends of carrying roller are separately positioned on two pressing plates, and the side of pressing plate is provided with First Block, the first saddle is fixed on left plate or right plate, and the respective end between pressing plate and the first saddle is provided with the second saddle, It is connected by screw rod between first saddle and the second saddle, guiding bar hole is provided with pressing plate, in left plate or right plate Relevant position be provided with guiding bar hole, pressing plate is provided with guider screw with the guiding bar shaped in the hole of left plate or right plate, The position of position and then adjusting carrier roller that adjusting screw rod adjusts pressing plate reaches the purpose adjusting copper gang chain rate of tension.
Above-mentioned driving means are motors and by motor-driven gear-box.
Above-mentioned Multifunction washing groove is:Include cell body, cell body inner bottom is provided with shake plate, in the setting of the top of cell body Have water inlet, compressed air inlet and spray inlet, water inlet, compressed air inlet and spray inlet connect several shower nozzles and Hairbrush, is provided with temperature sensor and liquid level sensor in cell body, and temperature sensor and liquid level sensor are connected with controller, The bottom of cell body is provided with discharge outlet.
The advantage that the present invention projects compared to existing technology is:
1st, easy disassembly copper gang chain of the present invention, by manually the loop-like copper gang chain on filament cutter being split into open loop shape, will One end of copper gang chain is drawn to the drive roll of cleaning machine, by drive roll, driven roll by whole piece copper bar chain haulage on filament cutter To drive mechanism, close through artificial, can be carried out after suitable tensioning, will close also by above-mentioned mode after the completion of cleaning The copper gang chain of ring is split into the copper gang chain of open loop, is then rotated backward by drive roll, and the rotation of the motor on filament cutter is led to Cross human assistance, complete copper gang chain and reinstall on filament cutter, simple and convenient, greatly save artificial dismounting, the labor of carrying Power, improves efficiency;
2nd, the present invention completes copper gang chain and is transferred to mobile support --- cleaning of-ultrasound wave, jet flow are simultaneously done ----shifting from filament cutter Dynamic support, to the overall process of Tobacco Cutter Transmission System, saves artificial dismounting, carrying, the labour force of cleaning copper gang chain, improves effect Rate is a real hommization, workable, maintenance is convenient, energy-saving professional cleaning equipment.
Brief description:
Fig. 1 is the front view of the present invention;
Fig. 2 is the left view of the present invention;
Fig. 3 is the front view of the Multifunction washing groove of the present invention;
Fig. 4 is the left view of the Multifunction washing groove of the present invention;
Fig. 5 is the sectional view of the drive roll of the present invention;
Fig. 6 is the sectional view of the driven roll of the present invention;
Fig. 7 is the sectional view of the carrying roller of the present invention;
Fig. 8 is the schematic diagram of the mobile support of the present invention;
Fig. 9 is the schematic diagram of the left plate of the present invention;
Figure 10 is the front view of the tensioner of the present invention;
Figure 11 is the left view of the tensioner of the present invention.
Specific embodiment:
With specific embodiment, the invention will be further described below, referring to Fig. 1 11:
A kind of multifunction combined cleaning machine for compression bands, includes mobile support 1, Multifunction washing groove 2, mobile support 1 On be provided with the drive mechanism in the copper bar chain haulage on filament cutter to mobile support 1, the copper gang chain on drive mechanism is passing It is driven on motivation structure, upper and lower position on mobile support 1 for the drive mechanism is adjustable, and described drive mechanism is:Include identical The drive roll 3 of profile of tooth and several driven rolls 4 being driven by this drive roll 3, drive roll 3 is driven by driving means and rotates, described Drive roll 3 is used for being connected with one end of the copper gang chain of open loop shape, above the mobile extremely multi-functional rinse bath 2 of mobile support 1, driver Structure drives copper gang chain to be sent to cleaning in Multifunction washing groove 2, mobile support 1, drive mechanism, the action of Multifunction washing groove 2 By controller control.
The two ends of above-mentioned drive roll 3 and driven roll 4 are separately positioned on two spaced left plates 5, on right plate 6, Drive roll 3 and the diameter parallel of driven roll 4, are provided with line slideway 7, left plate 5, right plate 6 lead to respectively on mobile support 1 Cross connection guide block to be connected with the line slideway 7 on mobile support 1, left plate 5, the top of right plate 6 are provided with crossbeam 8, lifting One end of mechanism 9 is fixed on crossbeam 8, the other end is connected with the top of mobile support 1, and elevating mechanism 9 drives left plate 5, the right side Side plate 6 moves up and down along line slideway 7 and then drives drive roll 3, driven roll 4 to move up and down, and the action of elevating mechanism 9 is by controlling Device processed controls.Drive mechanism configures independent electric-control system, both can connect filament cutter, realizes copper gang chain automatically or semi-automatically Disassembly process, it is also possible to copper gang chain is delivered to rinse bath 2, completes copper gang chain automatic washing process.
Connect guide block structure be:Two L-shaped connectors 15,16, the vertical portion of connector 15,16 is separately fixed at On left plate 5 or right plate 6 and on slide block 17, horizontal part is mutually connected, and slide block 17 is connected on line slideway 7.Drive roll 3 Profile of tooth is closed with copper gang chain matching form.
Above-mentioned mobile support 1 is to include spaced left stretcher body 10, right stretcher body 11, left stretcher body 10, right stretcher body 11 It is connected with each other by stull 12, direction-caster 13, rear end setting universal caster wheel are set in the front end of left stretcher body 10, right stretcher body 11 14, described line slideway 7 is arranged on left stretcher body 10 and the inwall of right stretcher body 11, and elevating mechanism 9 is connected to mobile support 1 On crossbeam 12, left plate 5, right plate 6 are arranged between left stretcher body 10, right stretcher body 11.
Above-mentioned elevating mechanism 9 is:Spiral lift or cylinder.The setting of elevating mechanism 9 not only can facilitate with not Level filament cutter uses cooperatively, and facilitates the traction of copper gang chain, but also conveniently puts into copper gang chain in Multifunction washing groove 2 It is carried out.
Wherein, the structure of spiral lift is:Include screw rod 18, the electricity that drive screw 18 rotating realization moves up and down Machine 19, is connected with reduction box 20 between motor 19 and screw rod 18, be installed with lifting nut 40 at the top of mobile support 1, lifting Nut 40 is screwed onto on screw rod 18.
Motor 19 is adjustable frequency conversion motor, mates the filament cutter copper gang chain speed of service, and stroke range is big, operate steadily, fixed Position accurately, coordinates special copper gang chain docking traction apparatuss, both can dismount the copper gang chain on filament cutter it is also possible to allow copper gang chain Carry out rolling cleaning in rinse bath, reduce labor intensity, eliminate safe hidden trouble.
It is provided with the tensioner 21 of adjustment copper gang chain rate of tension between above-mentioned left plate 5, right plate 6.
Above-mentioned tensioner 21 is:Include and be separately positioned on left plate 5, the pressing plate 22 of right plate 6 inwall, pressing plate 22 It is fixed by screws on left plate 5 or right plate 6, the two ends of carrying roller 23 are separately positioned on two pressing plates 22, in pressing plate 22 Side is provided with the first saddle 24, and the first saddle 24 is fixed on left plate 5 or right plate 6, in pressing plate 22 and the first saddle 24 Between respective end be provided with the second saddle 25, be connected by screw rod 26 between the first saddle 24 and the second saddle 25, in pressing plate It is provided with guiding bar hole 27 on 22, the relevant position of left plate 5 or right plate 6 is provided with guiding bar hole 28, pressing plate 22 Be provided with guider screw in the guiding bar hole 27,28 of left plate 5 or right plate 6, adjusting screw rod 26 adjusts the position of pressing plate 22 Put and then the position of adjusting carrier roller 23 reaches the purpose adjusting copper gang chain rate of tension.
Above-mentioned driving means are motor 29 and the gear-box 30 being driven by motor 29.
Above-mentioned Multifunction washing groove 2 is:Include cell body 31, cell body 31 inner bottom is provided with shake plate 32, in cell body 31 Top be provided with hairbrush 33, water inlet 34, compressed air inlet 35 and spray inlet, water inlet 31 and spray inlet connect Several shower nozzles 36, compressed air inlet 35 connects air knife, is provided with temperature sensor 37 and liquid level sensor in cell body 31 38, temperature sensor 37 and liquid level sensor 38 are connected with controller, and the bottom of cell body 31 is provided with discharge outlet 39.Multi-functional Rinse bath 2 adopts ultrasonic cleaning system, pressure washing system, tank level control system, heating and temperature control system, each pipeline automatic Baffle device for water scrubbed by manual control system, hairbrush, wind cuts drying system, rational in infrastructure, powerful, high degree of automation, whole Individual cleaning process is not required to manually to participate in.In the case of without any abluent, thoroughly cleaning copper gang chain gap, joint and Ree-oil crock in deep hole, obtains unrivaled homogeneous cleannes.
The operation principle of the present invention is:
1st, moved to shredding drive end unit by support 1 manually will be moved, by artificial by the loop-like copper gang chain on filament cutter It is split into open loop shape, then copper gang chain one end is drawn to cleaning machine drive roll 3, drive roll 3 slowly rotates, by filament cutter whole piece copper Row chain is drawn on drive roll 3 and driven roll 4 to mobile support 1, closes through artificial, by tensioner suitable tensioning whole piece Copper gang chain;
When the 2nd, cleaning row chain, rotated by spiral lift first and run, left plate 5, right plate 6 are raised above multi-functional Rinse bath 2 top, then will move support mobile to multi-functional rinse bath, spiral lift inverted running is by copper gang chain The latter half is delivered in Multifunction washing groove.
3rd, multi-function washing machine work when, drive roll 3 drive copper gang chain rotate, copper gang chain rotation, while with cleaning Liquid is fully contacted, and carries out thoroughly cleaning using the powerful penetration power of ultrasound wave to copper gang chain surface, groove, crack.Hairbrush is by copper Under dirt in row chain, mucus brush, improve cleaning performance and efficiency.
4th, Multifunction washing groove 2 starts water inlet by electromagnetic valve, and steam and electrical heating are heated simultaneously, reach standard liquid level Afterwards, adjust manually or scavenging period and cleaning beat, cleaning are automatically controlled according to pre-set parameter:Ultrasound wave Slightly wash --- ultrasound wave fine purifiation --- spray rinsing --- be dried, complete cleaning task.
5th, provision for disengagement returns to filament cutter with the copper gang chain after cleaning, same docking principle, starts reversion motor 29, Human assistance completes the assembling process of copper gang chain.
Above-described embodiment is only one of presently preferred embodiments of the present invention, not limits the practical range of the present invention with this, therefore: The equivalence changes that all shapes under this invention, structure, principle are done, all should be covered by within protection scope of the present invention.

Claims (7)

1. a kind of multifunction combined cleaning machine for compression bands it is characterised in that:Include mobile support, Multifunction washing groove, move It is provided with the drive mechanism in the copper bar chain haulage on filament cutter to mobile support, the copper gang chain on drive mechanism on dynamic support Drive mechanism is driven, upper and lower position on mobile support for the drive mechanism is adjustable, and described drive mechanism includes identical tooth The drive roll of shape and several driven rolls being driven by this drive roll, drive roll is driven by driving means and rotates, described drive roll For being connected with one end of the copper gang chain of open loop shape, above the mobile extremely multi-functional rinse bath of mobile support, drive mechanism drives copper Row chain is sent to cleaning in Multifunction washing groove, and mobile support, drive mechanism, the action of Multifunction washing groove are by controller control System;
The two ends of described drive roll and driven roll are separately positioned on two spaced left plates, on right plate, drive roll with The diameter parallel of driven roll, is provided with line slideway on mobile support, and left plate, right plate pass through to connect guide block and shifting respectively Line slideway on dynamic support connects, and left plate, the top of right plate are provided with crossbeam, and one end of elevating mechanism is fixed on crossbeam The upper, other end is connected with the top of mobile support, elevating mechanism drive left plate, right plate along line slideway move up and down into And driving drive roll, driven roll to move up and down, the action of elevating mechanism is by controller control.
2. a kind of multifunction combined cleaning machine for compression bands according to claim 1 it is characterised in that:Described movement is propped up Frame is to include spaced left stretcher body, right stretcher body, and left stretcher body, right stretcher body are connected with each other by stull, in left stretcher body, right shelf The front end setting direction-caster of body, rear end setting universal caster wheel, described line slideway is arranged on the interior of left stretcher body and right stretcher body On wall, elevating mechanism is connected on the crossbeam of mobile support, and left plate, right plate are arranged between left stretcher body, right stretcher body.
3. a kind of multifunction combined cleaning machine for compression bands according to claim 1 it is characterised in that:Described elevator Structure is:Spiral lift or cylinder.
4. a kind of multifunction combined cleaning machine for compression bands according to claim 1 it is characterised in that:Described left side It is provided with the tensioner of adjustment copper gang chain rate of tension between plate, right plate.
5. a kind of multifunction combined cleaning machine for compression bands according to claim 4 it is characterised in that:Described tensioning dress Putting is:Include and be separately positioned on left plate, the pressing plate of right plate inwall, pressing plate is fixed by screws in left plate or right plate On, the two ends of carrying roller are separately positioned on two pressing plates, and the side of pressing plate is provided with the first saddle, and the first saddle is fixed on left side On plate or right plate, the respective end between pressing plate and the first saddle is provided with the second saddle, the first saddle and the second saddle it Between connected by screw rod, guiding bar hole is provided with pressing plate, the relevant position of left plate or right plate is provided with guiding Bar hole, pressing plate is provided with guider screw with the guiding bar shaped in the hole of left plate or right plate, and adjusting screw rod adjusts the position of pressing plate Put and then the position of adjusting carrier roller reaches the purpose adjusting copper gang chain rate of tension.
6. a kind of multifunction combined cleaning machine for compression bands according to claim 1 it is characterised in that:Described driving dress Putting is motor and by motor-driven gear-box.
7. a kind of multifunction combined cleaning machine for compression bands according to claim 1 it is characterised in that:Described is multi-functional Rinse bath is:Include cell body, cell body inner bottom is provided with shake plate, the top of cell body is provided with hairbrush, water inlet, compression sky Gas entrance and spray inlet, water inlet and spray inlet connect several shower nozzles, and compressed air inlet connects air knife, in cell body Inside it is provided with temperature sensor and liquid level sensor, temperature sensor and liquid level sensor are connected with controller, at the bottom of cell body Portion is provided with discharge outlet.
CN201310562142.2A 2013-11-12 2013-11-12 Multifunctional combined copper bar chain cleaning machine Active CN103624026B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201310562142.2A CN103624026B (en) 2013-11-12 2013-11-12 Multifunctional combined copper bar chain cleaning machine

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CN103624026B true CN103624026B (en) 2017-02-08

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CN104624557A (en) * 2015-03-02 2015-05-20 上海众源燃油分配器制造有限公司 Full-automatic equipment used for ultrasonic cleaning of parts
CN104999424A (en) * 2015-06-23 2015-10-28 湖北中烟工业有限责任公司 Copper bar chain installing tool
CN105819240B (en) * 2016-04-06 2019-03-12 天津正安无缝钢管有限公司 A kind of transport truck-loading facilities for steel pipe
CN106108100A (en) * 2016-08-08 2016-11-16 江西中烟工业有限责任公司 A kind of anti-slip device installed for tobacco processing line filament cutter copper gang chain
CN106984580A (en) * 2017-05-22 2017-07-28 宁波高新区甬航工业设计有限公司 A kind of horizontal cleaning device
CN107618135B (en) * 2017-09-06 2018-09-04 河南亚都实业有限公司 Medical gloves process equipment and its method
CN108787619A (en) * 2018-08-15 2018-11-13 海盐宏茂五金制品有限公司 A kind of nut ultrasonic cleaning, drying device
CN108945934A (en) * 2018-08-23 2018-12-07 江苏森蓝智能系统有限公司 A kind of copper bar is semi-automatic into library production line
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Address after: 317100 Industrial Avenue, Hairun Street, Sanmen County, Taizhou City, Zhejiang Province, 25

Patentee after: Zhejiang Sanmen Zhenhua Machinery Co., Ltd.

Address before: 317100 Fengkeng Village, Haiyou Town, Sanmen County, Taizhou City, Zhejiang Province (Industrial Zone)

Patentee before: Zhejiang Sanmen Zhenhua Machinery Co., Ltd.

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