CN103621872A - Technology for coproducing bean starch, protein and trypsin inhibitor concentrate - Google Patents

Technology for coproducing bean starch, protein and trypsin inhibitor concentrate Download PDF

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Publication number
CN103621872A
CN103621872A CN201310695526.1A CN201310695526A CN103621872A CN 103621872 A CN103621872 A CN 103621872A CN 201310695526 A CN201310695526 A CN 201310695526A CN 103621872 A CN103621872 A CN 103621872A
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Prior art keywords
acid
trypsin inhibitor
bean
starch
protein
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CN201310695526.1A
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Chinese (zh)
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江均平
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Institute of Food Science and Technology of CAAS
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Institute of Food Science and Technology of CAAS
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Priority to CN201310695526.1A priority Critical patent/CN103621872A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/14Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from leguminous or other vegetable seeds; from press-cake or oil-bearing seeds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention relates to a technology for coproducing bean starch, protein and a trypsin inhibitor concentrate, and relates to the field of deep processing of edible beans. The main process flow of the technology comprises the following steps of preparing beans; removing impurities; soaking; grinding into thick liquid; screening; recovering starch; recovering protein through acid precipitation; carrying out ultrafiltration concentration on a trypsin inhibitor; depositing ethanol to recover the trypsin inhibitor. The soaking process is as follows: the soaking is carried out at 10-50 DEG C for 6-28 hours; the acid precipitation process is as follows: the pH is 2.5-5.5, the molar weight cut-off of an ultrafiltration membrane is 3000-8000 dalton, and the depositing concentration of the ethanol is 15%-65% (v/v). The technology disclosed by the invention can be used for coproducing three main products namely the starch, the protein, the trypsin inhibitor concentrate by adopting wet production. According to the technology, a final extracting solution can be used for producing beverages or used for culturing microbes without polluting the environment, so that the resource is furthest utilized, and the economic value of beans is greatly enhanced.

Description

A kind of bean starch, albumen and trypsin inhibitor concentration co-production technology
Technical field
The present invention relates to a kind of bean starch, albumen and trypsin inhibitor concentration co-production technology, belong to beans deep processing field.
Background technology
Beans contains 23~42% protein, 35~65% starch and abundant trypsin inhibitor, and peas protein amino acid composition balance, is of high nutritive value; Its starch quality is excellent, liked by consumer.
Trypsin inhibitor (Trypsin inhibitor, TI) general reference has a class material that suppresses tryptic activity effect, extensively be present in animal, plant and microorganism, can form certain dynamic equilibrium with corresponding trypsase in vivo, regulate many important vital movements in organism, in biological physiology system, play a significant role.Clinically, TI to ulcerative colitis (Gary R, waits .Dig Dis Sci, 2008,53:175-180), (Katoh H, waits .J Radiat Res (Tokyo), 2010,51 (3): 325-32 in radiation injury; Klaus Dittmann, waits .Radiotherapy and Oncology, and 2008,86:375-382), (Fang EF, waits .Protein Pept Lett.2011,18 (1): 64-72 for HIV and tumour; Ma DZ, waits .Protein Pept Lett, 2010,17 (6): 782-8; Vincent S.M.HO, waits .J Pept Sci, and 2008,14:278-282) etc. there is certain curative effect; In agricultural, can be for the prevention and control of plant diseases, pest control; Food industry, is used for protease inhibition, prevents sausage, burger, less salt fishery-ies product, ocean blue Scad surimi gel softening, improves the matter structure of meat product.Therefore, TI is with a wide range of applications.
Up to now, the existing corresponding patent CN1528181A (bean starch suitability for industrialized production and comprehensive utilization process) of the production technology of relevant bean starch and protein, but have no bean starch, albumen and TI co-production technology.There is fatal deficiency in existing beans TI preparation method, does not consider the separation and Extraction of starch, protein, and TI separation purifying technique is not suitable for suitability for industrialized production in addition, causes high cost, cannot realize commercialization.As patent CN102295700A discloses isolation and purification method and the application in surimi product is produced of mung bean trypsin.This patent is to implement like this: mung bean is pulverized, with 4-6 0.05-0.1mol/L sulfuric acid solution doubly, extracted TI, then pass through multistep separation and purification, obtain mung bean TI.This patent is not considered the comprehensive utilization of green starch and protein, so the production cost of TI can be very high, and secondly, this technique, because extracting TI with 4-6 0.05-0.1mol/L sulfuric acid solution doubly, can produce vitriolated waste liquid, and environment is produced and polluted.
More than analyze and show, research and develop bean starch, albumen and TI co-production technology, be conducive to reduce the production cost of bean starch, albumen and TI, improve the economic benefit of beans, promote the development of Legumes industry, it is of far-reaching significance.
Summary of the invention
The present invention is intended to utilize separation-extraction technology that can industrialization environmental protection and energy saving, sets up bean starch, albumen and TI co-production technology, reduces the production cost of bean starch, albumen and TI, improves the economic benefit of beans, promotes the development of Legumes industry.
The technological process of bean starch provided by the present invention, albumen and TI co-production technology is:
Figure BSA0000099113900000011
In described soaking technology, add the water that 2-5 times of beans are heavy, in 10-50 ℃ of immersion (20~30 ℃ of optimum temperatures), soak time according to the kind of beans and different, is generally 8~30h.
In described refining process, add the water that approximately 10 times of beans are heavy, adopt beans paste mill grinding, secondary pulping also adds the water mill slurry that approximately 10 times of beans are heavy.
In described centrifuging process, adopt horizontal screw centrifuge centrifugal.
In the heavy protein Process of described acid, pH2.5~5.5 are adjusted in available 2N acid, and acid comprises phosphoric acid, citric acid, L MALIC ACID, acetic acid, lactic acid, sulfuric acid, hydrochloric acid.
In described ultrafiltration concentration process, with hollow-fibre membrane or the rolled film of the molecular weight 3000~5000Dalton that dams.
In described ethanol depositing technology, ethanol final concentration 25~35%.
The feature of production technology of the present invention is applicable to can coproduction starch, albumen powder, TI, bean dregs, improved to greatest extent economic benefit, and, in the heavy protein Process of acid, use food grade phosphoric acid, citric acid, L MALIC ACID, acetic acid, lactic acid, sulfuric acid, hydrochloric acid, its final extract can be used for preparation of drinks or cultivate microorganism, has utilized to greatest extent resource, also free from environmental pollution.
The specific embodiment
Below by specific embodiment, the present invention will be described, but these embodiment are only exemplary, scope of the present invention are not formed to any restriction.It will be understood by those skilled in the art that lower without departing from the spirit and scope of the present invention and can the details of technical solution of the present invention and form be modified or be replaced, but these modifications and replacement all fall into protection scope of the present invention.
The experimental technique using in following example, if no special instructions, is conventional method; Described material, reagent etc., if no special instructions, all can obtain from commercial channels.
The kind of beans: kidney bean, black soya bean, soybean, broad bean, mung bean, red bean, sword bean, rice bean, cowpea, pea, lens, chick-pea etc.The beans content of starch of some kind is low, therefore can not get starch, as soybean, black soya bean.
The impact of soak time on starch, protein, TI productive rate: get 20.0g red bean and wash with water 2 times, each water consumption is about 2.5 times of raw material weight, drain the water, add 100mL water and soak 12-28 hour in 25 ℃ of water-baths, remove immersion water, with running water washing 2 times, add running water to 200.0 gram, pull an oar 30 seconds, pull an oar 3 times, every minor tick 2 minutes.Cross 100 mesh sieves, filtrate is standing, and starch is sunken to bottom, pours out supernatant, measures protein, TI concentration in supernatant.In starch, add 200mL water, stir, standing, abandon supernatant, wash altogether 5~6 times, obtain purified starch, natural drying at room temperature, weighs.Its productive rate is in Table 1.At 25 ℃, soak 20 hours starch and protein yield the highest, soak 12 hours TI productive rates the highest, extend in time yield reducation.
The impact of table 1 soak time on starch, protein, TI productive rate
Soak time (h) 12 16 20 24 28
Starch productive rate (%) 27.1 33.2 34.1 33.8 29.9
The relative productive rate of protein (%) 93.9 97.5 100.0 98.0 96.6
TI active (TIU/ml) 45.688 32.258 32.032 34.568 35.041
The impact of the heavy pH value of acid on albumen, TI sedimentation effect: get the yellow slurries of 50ml starch and adjust pH to 5.5,4.5,4.2,2.8 with 2N HCl, standing to protein layering, in supernatant, residual protein concentration and TI are active in table 2.Between pH2.8~pH5.5, protein precipitation effect and TI yield are all better, and when pH4.2, protein precipitation is the most complete, and TI purification is the highest, and its TI yield is 71.3%.
The impact of the heavy pH value of table 2 acid on albumen precipitation and TI yield
Figure BSA0000099113900000031
The impact of the kind of acid on the heavy albumen effect of acid and TI yield: get 35mLTI extract (26.2TIU/ml, specific activity is 1.94TIU/A595) and adjust pH to 4.2 with 2N acid, the standing 12h of room temperature, in supernatant, protein concentration and TI activity are in Table 3.Result shows that sour kind is little to protein precipitation influential effect, but TI yield is had to minimal effect, uses H 3pO 4, H 2sO 4process its yield and specific activity slightly high.
The impact of the kind of table 3 acid on the heavy albumen effect of acid and TI yield
Acid HCl HAc H 2SO 4 H 3PO 4
pH 4.17 4.17 4.17 4.17
Protein concentration (A in supernatant 595nm) 0.833 0.835 0.838 0.832
TI content (U/mL) in supernatant 17.0 17.7 18.2 18.2
TI specific activity (U/A in supernatant 595nm) 20.4 21.2 21.7 21.9
The rate of recovery (%) 64.9 67.6 69.5 69.5
Purification 10.5 10.9 11.2 11.3
Ultrafiltration concentration: 400g red bean by above-mentioned optimum condition soak, after defibrination, protein precipitation, obtain supernatant 4950mL, adopt the film ultrafiltration of molecular weight cut off 3000Dalton, concentrated 20 times obtain TI concentrate, and enzyme yield reaches 99% (the TI rate of recovery is in Table 4).
The impact of table 4 ultrafiltration on TI activity
? Volume (ml) Protein concentration (mg/ml) Enzymatic activity (U/mL) Gross activity The rate of recovery (%)
Stoste 4950 0.77 12.8 63360 100
Concentrate 245 20.83 256.4 62818 99.1
Dry: by ethanol precipitation for ultrafiltration concentration liquid (final concentration 25%, V/V), 10000 revs/min centrifugal 10 minutes, will precipitate freeze-drying or spraying is dried, obtain TI concentrate dry product.

Claims (6)

1. bean starch, albumen and a trypsin inhibitor concentration co-production technology, its technical process is: and beans → clear are assorted → and the heavy recovery of the immersions → defibrination → starch → acid of sieving → reclaims albumen → ultrafiltration concentration trypsin inhibitor → ethanol precipitates recovery trypsin inhibitor.
2. method according to claim 1, is characterized in that adopting wet production, 10~50 ℃ of soaking temperatures, soak time 6~28 hours.
3. method according to claim 1, is characterized in that adopting the heavy method of acid to reclaim albumen, the heavy pH value 2.5~5.5 of acid, and the kind of acid comprises the mixture of phosphoric acid, citric acid, malic acid, lactic acid, acetic acid, sulfuric acid, hydrochloric acid and its arbitrary proportion.
4. method according to claim 1, is characterized in that adopting hyperfiltration process to concentrate trypsin inhibitor, and the molecular weight that dams of milipore filter is 3000~8000 dalton.
5. method according to claim 1, is characterized in that adopting ethanol intermediate processing to reclaim trypsin inhibitor, and ethanol final concentration is 15~65% (v/v).
6. method according to claim 1, the kind that the method is applicable to beans comprises soybean, mung bean, red bean, black soya bean, kidney bean, pea, broad bean, sword bean, rice bean, cowpea, lens, chick-pea.
CN201310695526.1A 2013-12-18 2013-12-18 Technology for coproducing bean starch, protein and trypsin inhibitor concentrate Pending CN103621872A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104206644A (en) * 2014-09-12 2014-12-17 山东健源食品有限公司 Improved preparation process for pea protein isolate
CN104473231A (en) * 2014-12-01 2015-04-01 福建安井食品股份有限公司 Multi-target inhibiting base material for aquatic muscle endogenous enzyme and preparation method and application of multi-target inhibiting base material
CN105801690A (en) * 2016-05-30 2016-07-27 山西大学 Trypsin inhibitor and preparation method and application thereof
CN109730190A (en) * 2019-02-22 2019-05-10 黑龙江冰泉多多保健食品有限责任公司 A kind of high emulsibility soybean protein powder producing method
CN110551208A (en) * 2019-08-27 2019-12-10 合肥天汇孵化科技有限公司 method for extracting soybean trypsin inhibitor
CN110551209A (en) * 2019-08-27 2019-12-10 合肥天汇孵化科技有限公司 soybean clear water-based SBTI protein crude extraction process based on soybean deep processing waste liquid

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06145198A (en) * 1992-03-30 1994-05-24 Shokuhin Sangyo High Separeeshiyon Syst Gijutsu Kenkyu Kumiai Production of soybean trypsin inhibitor
CN1528181A (en) * 2003-09-27 2004-09-15 申成果 Industrialized production of bean starch and comprehensive utilization process thereof
CN103169024A (en) * 2013-04-17 2013-06-26 黑龙江八一农垦大学 Method for extracting kidney bean starch and coproducing kidney bean protein powder and dietary fiber powder

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06145198A (en) * 1992-03-30 1994-05-24 Shokuhin Sangyo High Separeeshiyon Syst Gijutsu Kenkyu Kumiai Production of soybean trypsin inhibitor
CN1528181A (en) * 2003-09-27 2004-09-15 申成果 Industrialized production of bean starch and comprehensive utilization process thereof
CN103169024A (en) * 2013-04-17 2013-06-26 黑龙江八一农垦大学 Method for extracting kidney bean starch and coproducing kidney bean protein powder and dietary fiber powder

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104206644A (en) * 2014-09-12 2014-12-17 山东健源食品有限公司 Improved preparation process for pea protein isolate
CN104473231A (en) * 2014-12-01 2015-04-01 福建安井食品股份有限公司 Multi-target inhibiting base material for aquatic muscle endogenous enzyme and preparation method and application of multi-target inhibiting base material
CN104473231B (en) * 2014-12-01 2017-06-13 福建安井食品股份有限公司 Many targeting endogenous enzyme level base-materials of aquatic products muscle and its preparation method and application
CN105801690A (en) * 2016-05-30 2016-07-27 山西大学 Trypsin inhibitor and preparation method and application thereof
CN105801690B (en) * 2016-05-30 2019-01-29 山西大学 A kind of trypsin inhibitor and its preparation method and application
CN109730190A (en) * 2019-02-22 2019-05-10 黑龙江冰泉多多保健食品有限责任公司 A kind of high emulsibility soybean protein powder producing method
CN110551208A (en) * 2019-08-27 2019-12-10 合肥天汇孵化科技有限公司 method for extracting soybean trypsin inhibitor
CN110551209A (en) * 2019-08-27 2019-12-10 合肥天汇孵化科技有限公司 soybean clear water-based SBTI protein crude extraction process based on soybean deep processing waste liquid

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Application publication date: 20140312