CN103611760B - Wire drawing stripping and rust-removing production line - Google Patents

Wire drawing stripping and rust-removing production line Download PDF

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Publication number
CN103611760B
CN103611760B CN201310540509.0A CN201310540509A CN103611760B CN 103611760 B CN103611760 B CN 103611760B CN 201310540509 A CN201310540509 A CN 201310540509A CN 103611760 B CN103611760 B CN 103611760B
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sheave
wire
wire rod
break
rubber
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CN103611760A (en
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李炳臣
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HEBEI CHENLONG FASTENER MANUFACTURING Co Ltd
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HEBEI CHENLONG FASTENER MANUFACTURING Co Ltd
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Abstract

The invention discloses a wire drawing stripping and rust-removing production line , which comprises a wire drawing machine and a wire stripping machine (6), the wire drawing machine comprises a wire vertical type winder (1), a wire expansion machine (7) and a wire positioner (2), the wire stripping machine (6) and the wire positioner (2) are arranged between the wire vertical type winder (1) and the wire expansion machine (7), and the wire stripping machine (6) is close to the wire expansion machine (7), and the production line is characterized in that a wire supersonic wave rust removal apparatus (5), a wire drying apparatus (4) and a blow-dry machine (8) are provided between the wire stripping machine (6) and the wire positioner (2). Compared with the prior art, industrial acid is not used for removing rust in the wire drawing stripping and rust-removing production line, environmental pollution is not generated, the rust removal effect is good, no scratch is generated on the surface, and the production efficiency is high.

Description

Wire drawing cracks skin rust cleaning production line between the teeth
Technical field
The present invention relates to a kind of rust removalling equipment, especially a kind of wire drawing cracks skin rust cleaning production line between the teeth.
Background technology
At present, the surface treatment of wire rod is the old mode adopting pickling always, and this mode not only needs a large amount of industrial acids, but also needs to consume a large amount of clean water; Meanwhile, a large amount of waste water environmental pollutions cleaning wire surface are also quite serious.Just because of this, the environmental pollution causing the standard component production base that a large amount of wire rod consumes is serious.At present, also have and adopt drawing to crack skin polishing machine between the teeth to process wire rod, but have cut due to the wire surface after using wire wheel polishing, eliminate rust effect neither be very good simultaneously.Therefore, the wire drawing designing a kind of better effects if that eliminates rust cracks skin rust cleaning production line between the teeth, is the current technical issues that need to address.
Summary of the invention
The wire drawing that technical problem to be solved by this invention is to provide a kind of better effects if that eliminates rust cracks skin rust cleaning production line between the teeth.
The technical scheme that the present invention solves its technical problem is:
Wire drawing cracks skin rust cleaning production line between the teeth, comprise coil winder and skin machine cracked between the teeth by wire rod, coil winder comprises wire rod vertical winding machine, start wire machine and wire positioning device, skin machine cracked between the teeth by wire rod and wire positioning device is located between wire rod vertical winding machine and start wire machine, and wire rod cracks skin machine between the teeth near start wire machine, crack between the teeth between skin machine and wire positioning device at wire rod and be provided with wire rod ultrasonic cleaning device, wire rod wipe-drying device and hair dryer.
As a preferred embodiment of the present invention, between wire rod ultrasonic cleaning device and wire positioning device, be provided with wire rod phosphating plant.
As a preferred embodiment of the present invention, described wire rod ultrasonic cleaning device, be made up of rectangle rust removing solution case and supersonic generator, supersonic generator is fixed on the sidewall of rectangle rust removing solution case, end of incoming cables wire guide sheave and leading-out terminal wire guide sheave is respectively arranged with in the turnover line end outside of rectangle rust removing solution case, the support of end of incoming cables wire guide sheave and leading-out terminal wire guide sheave is separately fixed on the end face of the turnover line end of rectangle rust removing solution case, end of incoming cables break-in sheave and leading-out terminal break-in sheave is separately installed with at the turnover line end of rectangle rust removing solution case, crack the wire rod after skin between the teeth to be immersed in rust removing solution by end of incoming cables break-in sheave and leading-out terminal break-in sheave.
As a preferred embodiment of the present invention, the sidewall of the turnover line end of rectangle rust removing solution case is fixed with end of incoming cables break-in sheave lift cylinder support and leading-out terminal break-in sheave lift cylinder support respectively, end of incoming cables break-in sheave lift cylinder support and leading-out terminal break-in sheave lift cylinder support are separately installed with end of incoming cables break-in sheave lift cylinder and leading-out terminal break-in sheave lift cylinder, described end of incoming cables break-in sheave and leading-out terminal break-in sheave are respectively by the end of respective sheave support installing at the piston rod of end of incoming cables break-in sheave lift cylinder and leading-out terminal break-in sheave lift cylinder.
As a preferred embodiment of the present invention, described wire rod phosphating plant, be made up of rectangle Phosphating Solution case, phosphatization end of incoming cables wire guide sheave and phosphatization leading-out terminal wire guide sheave is respectively arranged with in the turnover line end outside of rectangle Phosphating Solution case, the support of phosphatization end of incoming cables wire guide sheave and phosphatization leading-out terminal wire guide sheave is separately fixed on the end face of the turnover line end of rectangle Phosphating Solution case, be provided with wire rod phosphatization break-in sheave at the middle part of rectangle Phosphating Solution case, the wire rod after rust cleaning is immersed in Phosphating Solution by wire rod phosphatization break-in sheave.
As a preferred embodiment of the present invention, the sidewall of the turnover line end of rectangle Phosphating Solution case is fixed with wire rod phosphatization break-in sheave lift cylinder support, wire rod phosphatization break-in sheave lift cylinder support is provided with wire rod phosphatization break-in sheave lift cylinder, and described wire rod phosphatization break-in sheave passes through wire rod phosphatization break-in sheave support installing in the end of the piston rod of wire rod phosphatization break-in sheave lift cylinder.
As a preferred embodiment of the present invention, described wire rod wipe-drying device is made up of upper rubber sheave and lower rubber sheave, upper rubber sheave is identical with the radius of curvature of the groove of lower rubber sheave and be slightly less than the radius of wire rod, upper rubber sheave and lower rubber sheave have radial pressure to wire rod, wire rod in the groove of upper rubber sheave and lower rubber sheave through time produce frictional force with upper rubber sheave and lower rubber sheave, this frictional force drives upper rubber sheave and lower rubber sheave to rotate, the upper rubber sheave that the most of rust removing solution being attached to wire surface is scrolled and the scraping of lower rubber sheave are fallen.
As a preferred embodiment of the present invention, described upper rubber sheave and lower rubber sheave are respectively by upper rubber groove wheel shaft, the upper rubber groove axle stand of band spring base, upper compression spring, upper spring bearer plate assembly and lower rubber groove wheel shaft, the upper vertical elongated hole being with the lower rubber groove axle stand of spring base, downforce spring, lower spring Anchor plate kit to be fixed on rubber groove wheel support and lower vertical elongated hole.
As a preferred embodiment of the present invention, described upper spring bearer plate assembly and lower spring Anchor plate kit are " ten " font, the horizontal line of " ten " font is the circular steel plate that diameter is more than or equal to compression spring and downforce spring diameter, vertical line is be through the round steel in the middle of circular steel plate, it is more than the circular steel plate of upper spring bearer plate assembly that part is with external screw thread, below the circular steel plate of lower spring Anchor plate kit, part is with external screw thread, described rubber groove wheel support is " day " font, respectively with the screwed hole mated with the external screw thread on upper spring bearer plate assembly and the external screw thread on lower spring Anchor plate kit on the top board and intermediate plate of " day " font rubber groove wheel support, upper spring bearer plate assembly and lower spring Anchor plate kit need be arranged in the screwed hole on the top board of rubber groove wheel support and intermediate plate respectively by respective external screw thread.
As a preferred embodiment of the present invention, upper spring bearer plate assembly is provided with obstinate mother, is provided with lower obstinate mother at lower spring Anchor plate kit.
Compared with prior art, the present invention is not only without industrial acids rust cleaning, free from environmental pollution, eliminates rust effective, surperficial no marking, and production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention (system diagram);
Fig. 2 is the front view of the structural representation of part 5 in Fig. 1;
Fig. 3 is that the A-A of Fig. 2 is to sectional view;
Fig. 4 is the front view of the structural representation of part 2 in Fig. 1;
Fig. 5 is that the B-B of Fig. 4 is to sectional view;
Fig. 6 is the front view of the structural representation of part 4 in Fig. 1;
Fig. 7 is the C direction view of Fig. 6.
Detailed description of the invention
As shown in Figure 1, wire drawing cracks skin rust cleaning production line between the teeth, comprise coil winder and skin machine 6 cracked between the teeth by wire rod, coil winder comprises wire rod vertical winding machine 1, start wire machine 7 and wire positioning device 2, skin machine 6 cracked between the teeth by wire rod and wire positioning device 2 is located between wire rod vertical winding machine 1 and start wire machine 7, and wire rod cracks skin machine 6 between the teeth near start wire machine 7, crack between the teeth between skin machine 6 and wire positioning device 2 at wire rod and be provided with wire rod ultrasonic cleaning device 5, wire rod wipe-drying device 4 and hair dryer 8.
As shown in Figure 1, between wire rod ultrasonic cleaning device 5 and wire positioning device 2, wire rod phosphating plant 3 is provided with.
As Fig. 2, shown in 3, described wire rod ultrasonic cleaning device 5, be made up of rectangle rust removing solution case 5-1 and supersonic generator 5-2, supersonic generator 5-2 is fixed on the sidewall of rectangle rust removing solution case 5-1, end of incoming cables wire guide sheave 5-3 and leading-out terminal wire guide sheave 5-6 is respectively arranged with in the turnover line end outside of rectangle rust removing solution case 5-1, the support of end of incoming cables wire guide sheave 5-3 and leading-out terminal wire guide sheave 5-6 is separately fixed on the end face of the turnover line end of rectangle rust removing solution case 5-1, end of incoming cables break-in sheave 5-4 and leading-out terminal break-in sheave 5-5 is separately installed with at the turnover line end of rectangle rust removing solution case 5-1, crack the wire rod after skin between the teeth to be immersed in rust removing solution by end of incoming cables break-in sheave 5-4 and leading-out terminal break-in sheave 5-5.
As Fig. 2, shown in 3, the sidewall of the turnover line end of rectangle rust removing solution case 5-1 is fixed with end of incoming cables break-in sheave lift cylinder support 5-4-1 and leading-out terminal break-in sheave lift cylinder support 5-5-1 respectively, end of incoming cables break-in sheave lift cylinder support 5-4-1 and leading-out terminal break-in sheave lift cylinder support 5-5-1 are separately installed with end of incoming cables break-in sheave lift cylinder 5-4-2 and leading-out terminal break-in sheave lift cylinder 5-5-2, described end of incoming cables break-in sheave 5-4 and leading-out terminal break-in sheave 5-5 is respectively by the end of respective sheave support installing at the piston rod of end of incoming cables break-in sheave lift cylinder 5-4-2 and leading-out terminal break-in sheave lift cylinder 5-5-2.
As Fig. 4, shown in 5, described wire rod phosphating plant 3, be made up of rectangle Phosphating Solution case 2-1, phosphatization end of incoming cables wire guide sheave 2-2 and phosphatization leading-out terminal wire guide sheave 2-6 is respectively arranged with in the turnover line end outside of rectangle Phosphating Solution case 2-1, the support of phosphatization end of incoming cables wire guide sheave 2-2 and phosphatization leading-out terminal wire guide sheave 2-6 is separately fixed on the end face of the turnover line end of rectangle Phosphating Solution case 2-1, wire rod phosphatization break-in sheave 2-5 is installed at the middle part of rectangle Phosphating Solution case 2-1, wire rod after rust cleaning is immersed in Phosphating Solution by wire rod phosphatization break-in sheave 2-5.
As shown in Figure 4,5, the sidewall of the turnover line end of rectangle Phosphating Solution case 2-1 is fixed with wire rod phosphatization break-in sheave lift cylinder support 2-3, wire rod phosphatization break-in sheave lift cylinder support 2-3 is provided with wire rod phosphatization break-in sheave lift cylinder 2-4, and described wire rod phosphatization break-in sheave 2-5 passes through wire rod phosphatization break-in sheave support installing in the end of the piston rod of wire rod phosphatization break-in sheave lift cylinder 2-4.
As Fig. 6, shown in 7, described wire rod wipe-drying device 4 is made up of upper rubber sheave 4-6 and lower rubber sheave 4-3, upper rubber sheave 4-6 is identical with the radius of curvature of the groove of lower rubber sheave 4-3 and be slightly less than the radius of wire rod, upper rubber sheave 4-6 and lower rubber sheave 4-3 has radial pressure to wire rod, frictional force is produced with upper rubber sheave 4-6 and lower rubber sheave 4-3 when wire rod passes in the groove of upper rubber sheave 4-6 and lower rubber sheave 4-3, this frictional force drives upper rubber sheave 4-6 and lower rubber sheave 4-3 to rotate, the upper rubber sheave 4-6 that the most of rust removing solution being attached to wire surface is scrolled and lower rubber sheave 4-3 scrapes and wipes.
As shown in Figure 6,7, described upper rubber sheave 4-6 and lower rubber sheave 4-3 is respectively by upper rubber groove wheel shaft 4-5, the upper vertical elongated hole 4-14 being with upper rubber groove axle stand 4-10, the upper compression spring 4-9 of spring base, upper spring bearer plate assembly 4-8 and lower rubber groove wheel shaft 4-4, lower rubber groove axle stand 4-11, the downforce spring 4-12 of band spring base, lower spring Anchor plate kit 4-13 to be fixed on rubber groove wheel support 4-2 and lower vertical elongated hole 4-15.
As Fig. 6, shown in 7, described upper spring bearer plate assembly 4-8 and lower spring Anchor plate kit 4-13 is " ten " font, the horizontal line of " ten " font is the circular steel plate that diameter is more than or equal to compression spring 4-9 and downforce spring 4-12 diameter, vertical line is be through the round steel in the middle of circular steel plate, it is more than the circular steel plate of upper spring bearer plate assembly 4-8 that part is with external screw thread, below the circular steel plate of lower spring Anchor plate kit 4-13, part is with external screw thread, described rubber groove wheel support 4-2 is " day " font, respectively with the screwed hole mated with the external screw thread on upper spring bearer plate assembly 4-8 and the external screw thread on lower spring Anchor plate kit 4-13 on the top board and intermediate plate of " day " font rubber groove wheel support 4-2, upper spring bearer plate assembly 4-8 and lower spring Anchor plate kit 4-13 need be arranged in the screwed hole on the top board of rubber groove wheel support 4-2 and intermediate plate respectively by respective external screw thread.
As shown in Figure 6,7, upper spring bearer plate assembly 4-8 is provided with obstinate female 4-7, is provided with lower obstinate female 4-1 at lower spring Anchor plate kit 4-13.

Claims (7)

1. wire drawing cracks skin rust cleaning production line between the teeth, comprise coil winder and skin machine (6) cracked between the teeth by wire rod, coil winder comprises wire rod vertical winding machine (1), start wire machine (7) and wire positioning device (2), skin machine (6) cracked between the teeth by wire rod and wire positioning device (2) is located between wire rod vertical winding machine (1) and start wire machine (7), and wire rod cracks skin machine (6) between the teeth near start wire machine (7), crack between the teeth between skin machine (6) and wire positioning device (2) at wire rod and be provided with wire rod ultrasonic cleaning device (5), wire rod wipe-drying device (4) and hair dryer (8), wire rod phosphating plant (3) is provided with between wire rod ultrasonic cleaning device (5) and wire positioning device (2), described wire rod ultrasonic cleaning device (5), be made up of rectangle rust removing solution case (5-1) and supersonic generator (5-2), supersonic generator (5-2) is fixed on the sidewall of rectangle rust removing solution case (5-1), end of incoming cables wire guide sheave (5-3) and leading-out terminal wire guide sheave (5-6) is respectively arranged with in the turnover line end outside of rectangle rust removing solution case (5-1), the support of end of incoming cables wire guide sheave (5-3) and leading-out terminal wire guide sheave (5-6) is separately fixed on the end face of the turnover line end of rectangle rust removing solution case (5-1), end of incoming cables break-in sheave (5-4) and leading-out terminal break-in sheave (5-5) is separately installed with at the turnover line end of rectangle rust removing solution case (5-1), cracking the wire rod after skin between the teeth immerses in rust removing solution by end of incoming cables break-in sheave (5-4) and leading-out terminal break-in sheave (5-5), it is characterized in that, the sidewall of the turnover line end of rectangle rust removing solution case (5-1) is fixed with end of incoming cables break-in sheave lift cylinder support (5-4-1) and leading-out terminal break-in sheave lift cylinder support (5-5-1) respectively, end of incoming cables break-in sheave lift cylinder support (5-4-1) and leading-out terminal break-in sheave lift cylinder support (5-5-1) are separately installed with end of incoming cables break-in sheave lift cylinder (5-4-2) and leading-out terminal break-in sheave lift cylinder (5-5-2), described end of incoming cables break-in sheave (5-4) and leading-out terminal break-in sheave (5-5) are respectively by the end of respective sheave support installing at the piston rod of end of incoming cables break-in sheave lift cylinder (5-4-2) and leading-out terminal break-in sheave lift cylinder (5-5-2).
2. wire drawing according to claim 1 cracks skin rust cleaning production line between the teeth, it is characterized in that, described wire rod phosphating plant (3), be made up of rectangle Phosphating Solution case (2-1), phosphatization end of incoming cables wire guide sheave (2-2) and phosphatization leading-out terminal wire guide sheave (2-6) is respectively arranged with in the turnover line end outside of rectangle Phosphating Solution case (2-1), the support of phosphatization end of incoming cables wire guide sheave (2-2) and phosphatization leading-out terminal wire guide sheave (2-6) is separately fixed on the end face of the turnover line end of rectangle Phosphating Solution case (2-1), at the middle part of rectangle Phosphating Solution case (2-1), wire rod phosphatization break-in sheave (2-5) is installed, wire rod after rust cleaning is immersed in Phosphating Solution by wire rod phosphatization break-in sheave (2-5).
3. wire drawing according to claim 2 cracks skin rust cleaning production line between the teeth, it is characterized in that, the sidewall of the turnover line end of rectangle Phosphating Solution case (2-1) is fixed with wire rod phosphatization break-in sheave lift cylinder support (2-3), wire rod phosphatization break-in sheave lift cylinder support (2-3) is provided with wire rod phosphatization break-in sheave lift cylinder (2-4), described wire rod phosphatization break-in sheave (2-5) by wire rod phosphatization break-in sheave support installing in the end of the piston rod of wire rod phosphatization break-in sheave lift cylinder (2-4).
4. wire drawing according to claim 1 cracks skin rust cleaning production line between the teeth, it is characterized in that, described wire rod wipe-drying device (4) is made up of upper rubber sheave (4-6) and lower rubber sheave (4-3), upper rubber sheave (4-6) is identical with the radius of curvature of the groove of lower rubber sheave (4-3) and be slightly less than the radius of wire rod, upper rubber sheave (4-6) and lower rubber sheave (4-3) have radial pressure to wire rod, wire rod in the groove of upper rubber sheave (4-6) and lower rubber sheave (4-3) through time and upper rubber sheave (4-6) and lower rubber sheave (4-3) produce frictional force, this frictional force drives upper rubber sheave (4-6) and lower rubber sheave (4-3) to rotate, the upper rubber sheave (4-6) that the most of rust removing solution being attached to wire surface is scrolled and lower rubber sheave (4-3) are scraped and are wiped.
5. wire drawing according to claim 4 cracks skin rust cleaning production line between the teeth, it is characterized in that, described upper rubber sheave (4-6) and lower rubber sheave (4-3) are respectively by upper rubber groove wheel shaft (4-5), with the upper rubber groove axle stand (4-10) of spring base, upper compression spring (4-9), upper spring bearer plate assembly (4-8) and lower rubber groove wheel shaft (4-4), with the lower rubber groove axle stand (4-11) of spring base, downforce spring (4-12), in the upper vertical elongated hole (4-14) that lower spring Anchor plate kit (4-13) is fixed on rubber groove wheel support (4-2) and lower vertical elongated hole (4-15).
6. wire drawing according to claim 5 cracks skin rust cleaning production line between the teeth, it is characterized in that, described upper spring bearer plate assembly (4-8) and lower spring Anchor plate kit (4-13) are " ten " font, the horizontal line of " ten " font is the circular steel plate that diameter is more than or equal to compression spring (4-9) and downforce spring (4-12) diameter, vertical line is be through the round steel in the middle of circular steel plate, it is more than the circular steel plate of upper spring bearer plate assembly (4-8) that part is with external screw thread, below the circular steel plate of lower spring Anchor plate kit (4-13), part is with external screw thread, described rubber groove wheel support (4-2) is " day " font, respectively with the screwed hole mated with the external screw thread on upper spring bearer plate assembly (4-8) and the external screw thread on lower spring Anchor plate kit (4-13) on the top board and intermediate plate of " day " font rubber groove wheel support (4-2), upper spring bearer plate assembly (4-8) and lower spring Anchor plate kit (4-13) need be arranged in the screwed hole on the top board of rubber groove wheel support (4-2) and intermediate plate respectively by respective external screw thread.
7. wire drawing according to claim 6 cracks skin rust cleaning production line between the teeth, it is characterized in that, upper spring bearer plate assembly (4-8) is provided with upper obstinate mother (4-7), is provided with lower obstinate mother (4-1) at lower spring Anchor plate kit (4-13).
CN201310540509.0A 2013-11-05 2013-11-05 Wire drawing stripping and rust-removing production line Active CN103611760B (en)

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CN104690109B (en) * 2015-04-03 2016-06-01 秦皇岛新禹机械设备有限公司 A kind of in linear wire epidermis treatment system
CN105170675B (en) * 2015-10-24 2017-10-27 江阴市新华橡塑机械有限公司 steel wire pre-treatment production line
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US4688411A (en) * 1984-05-21 1987-08-25 Sumitomo Metal Industries, Inc. Method for continuous drawing of wire rod
DE4316144A1 (en) * 1993-05-14 1994-11-17 Siemens Ag Method and device for cleaning a drawn wire
CN201711753U (en) * 2010-05-27 2011-01-19 河北辰龙紧固件制造有限公司 Wire-drawing stripping and polishing machine
CN201799481U (en) * 2010-10-13 2011-04-20 广东精达里亚特种漆包线有限公司 Ultrasonic copper wire cleaning device
CN202316633U (en) * 2011-11-17 2012-07-11 威海银兴预应力线材有限公司 Steel plate bar high-pressure water meter regulating and processing device
CN102732867A (en) * 2012-06-02 2012-10-17 马鞍山市凯敏钢缆有限责任公司 Online phosphatization apparatus of metal wire rods
CN103286093A (en) * 2013-05-09 2013-09-11 西部超导材料科技股份有限公司 Online ultrasonic cleaning device for superconducting wires
CN203592014U (en) * 2013-11-05 2014-05-14 河北辰龙紧固件制造有限公司 Wire drawing, peeling and derusting production line

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3960622A (en) * 1972-06-16 1976-06-01 Alusuisse Method of making strip-shaped multiple conductor
US4688411A (en) * 1984-05-21 1987-08-25 Sumitomo Metal Industries, Inc. Method for continuous drawing of wire rod
DE4316144A1 (en) * 1993-05-14 1994-11-17 Siemens Ag Method and device for cleaning a drawn wire
CN201711753U (en) * 2010-05-27 2011-01-19 河北辰龙紧固件制造有限公司 Wire-drawing stripping and polishing machine
CN201799481U (en) * 2010-10-13 2011-04-20 广东精达里亚特种漆包线有限公司 Ultrasonic copper wire cleaning device
CN202316633U (en) * 2011-11-17 2012-07-11 威海银兴预应力线材有限公司 Steel plate bar high-pressure water meter regulating and processing device
CN102732867A (en) * 2012-06-02 2012-10-17 马鞍山市凯敏钢缆有限责任公司 Online phosphatization apparatus of metal wire rods
CN103286093A (en) * 2013-05-09 2013-09-11 西部超导材料科技股份有限公司 Online ultrasonic cleaning device for superconducting wires
CN203592014U (en) * 2013-11-05 2014-05-14 河北辰龙紧固件制造有限公司 Wire drawing, peeling and derusting production line

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