CN103611760A - Wire drawing stripping and rust-removing production line - Google Patents
Wire drawing stripping and rust-removing production line Download PDFInfo
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- CN103611760A CN103611760A CN201310540509.0A CN201310540509A CN103611760A CN 103611760 A CN103611760 A CN 103611760A CN 201310540509 A CN201310540509 A CN 201310540509A CN 103611760 A CN103611760 A CN 103611760A
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- sheave
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- wire rod
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Abstract
The invention discloses a wire drawing stripping and rust-removing production line , which comprises a wire drawing machine and a wire stripping machine (6), the wire drawing machine comprises a wire vertical type winder (1), a wire expansion machine (7) and a wire positioner (2), the wire stripping machine (6) and the wire positioner (2) are arranged between the wire vertical type winder (1) and the wire expansion machine (7), and the wire stripping machine (6) is close to the wire expansion machine (7), and the production line is characterized in that a wire supersonic wave rust removal apparatus (5), a wire drying apparatus (4) and a blow-dry machine (8) are provided between the wire stripping machine (6) and the wire positioner (2). Compared with the prior art, industrial acid is not used for removing rust in the wire drawing stripping and rust-removing production line, environmental pollution is not generated, the rust removal effect is good, no scratch is generated on the surface, and the production efficiency is high.
Description
Technical field
The present invention relates to a kind of rust removalling equipment, especially a kind of wire drawing is cracked skin rust cleaning production line between the teeth.
Background technology
At present, the surface treatment of wire rod is the old mode that adopts pickling always, and this mode not only needs a large amount of industrial acids, but also need to consume a large amount of clean water; Meanwhile, a large amount of waste water environmental pollutions of cleaning wire surface are also quite serious.Just because of this, caused the environmental pollution of the standard component production base that has a large amount of wire rods consumption serious.At present, also have to adopt drawing to crack skin polishing machine between the teeth to process wire rod, but owing to using the wire surface after wire wheel polishing to have cut, the effect that simultaneously eliminates rust neither be very good.Therefore, designing a kind of wire drawing of the better effects if that eliminates rust and crack skin rust cleaning production line between the teeth, is the current technical issues that need to address.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of wire drawing of the better effects if that eliminates rust and cracks skin rust cleaning production line between the teeth.
The technical scheme that the present invention solves its technical problem is:
Wire drawing is cracked skin rust cleaning production line between the teeth, comprise that coil winder and wire rod crack skin machine between the teeth, coil winder comprises wire rod vertical winding machine, start wire machine and wire positioning device, skin machine cracked between the teeth by wire rod and wire positioning device is located between wire rod vertical winding machine and start wire machine, and wire rod is cracked skin machine between the teeth near start wire machine, at wire rod, crack between the teeth and between skin machine and wire positioning device, be provided with wire rod ultrasonic cleaning device, wire rod wipe-drying device and hair dryer.
As a preferred embodiment of the present invention, between wire rod ultrasonic cleaning device and wire positioning device, be provided with wire rod phosphating plant.
As a preferred embodiment of the present invention, described wire rod ultrasonic cleaning device, by rectangle rust removing solution case and supersonic generator, formed, supersonic generator is fixed on the sidewall of rectangle rust removing solution case, in the turnover line end outside of rectangle rust removing solution case, be respectively arranged with end of incoming cables wire guide sheave and leading-out terminal wire guide sheave, the support of end of incoming cables wire guide sheave and leading-out terminal wire guide sheave is separately fixed on the end face of turnover line end of rectangle rust removing solution case, turnover line end at rectangle rust removing solution case is separately installed with end of incoming cables break-in sheave and leading-out terminal break-in sheave, the wire rod of cracking between the teeth after skin immerses in rust removing solution by end of incoming cables break-in sheave and leading-out terminal break-in sheave.
As a preferred embodiment of the present invention, on the sidewall of the turnover line end of rectangle rust removing solution case, be fixed with respectively end of incoming cables break-in sheave lift cylinder support and leading-out terminal break-in sheave lift cylinder support, on end of incoming cables break-in sheave lift cylinder support and leading-out terminal break-in sheave lift cylinder support, be separately installed with end of incoming cables break-in sheave lift cylinder and leading-out terminal break-in sheave lift cylinder, described end of incoming cables break-in sheave and leading-out terminal break-in sheave are arranged on respectively the end of the piston rod of end of incoming cables break-in sheave lift cylinder and leading-out terminal break-in sheave lift cylinder by sheave support separately.
As a preferred embodiment of the present invention, described wire rod phosphating plant, by rectangle Phosphating Solution case, formed, in the turnover line end outside of rectangle Phosphating Solution case, be respectively arranged with phosphatization end of incoming cables wire guide sheave and phosphatization leading-out terminal wire guide sheave, the support of phosphatization end of incoming cables wire guide sheave and phosphatization leading-out terminal wire guide sheave is separately fixed on the end face of turnover line end of rectangle Phosphating Solution case, wire rod phosphatization break-in sheave is installed at the middle part of rectangle Phosphating Solution case, and the wire rod after rust cleaning immerses in Phosphating Solution by wire rod phosphatization break-in sheave.
As a preferred embodiment of the present invention, on the sidewall of the turnover line end of rectangle Phosphating Solution case, be fixed with wire rod phosphatization break-in sheave lift cylinder support, on wire rod phosphatization break-in sheave lift cylinder support, wire rod phosphatization break-in sheave lift cylinder is installed, described wire rod phosphatization break-in sheave is arranged on the end of the piston rod of wire rod phosphatization break-in sheave lift cylinder by wire rod phosphatization break-in sheave.
As a preferred embodiment of the present invention, described wire rod wipe-drying device consists of upper rubber sheave and lower rubber sheave, the radius of curvature of upper rubber sheave and the groove of lower rubber sheave is identical and be slightly less than the radius of wire rod, upper rubber sheave and lower rubber sheave have radial pressure to wire rod, when passing in the groove of upper rubber sheave and lower rubber sheave, wire rod produces frictional force with upper rubber sheave and lower rubber sheave, this frictional force drives upper rubber sheave and lower rubber sheave to rotate, being attached to upper rubber sheave and the lower rubber sheave that most of rust removing solution of wire surface is scrolled swipes.
As a preferred embodiment of the present invention, described upper rubber sheave and lower rubber sheave are respectively by upper rubber groove wheel shaft, upper rubber groove axle stand, upward pressure spring, upper spring Anchor plate kit and lower rubber groove wheel shaft with spring base, be fixed in the upper vertical slotted hole and lower vertical slotted hole of rubber groove wheel support with lower rubber groove axle stand, downforce spring, the lower spring Anchor plate kit of spring base.
As a preferred embodiment of the present invention, described upper spring Anchor plate kit and lower spring Anchor plate kit are " ten " font, ten " horizontal line of font is the circular steel plate that diameter is more than or equal to upward pressure spring and downforce spring diameter, vertical line is to be through the middle round steel of circular steel plate, the above part of circular steel plate of upper spring Anchor plate kit is with external screw thread, the following part of circular steel plate of lower spring Anchor plate kit is with external screw thread, described rubber groove wheel support is " day " font, the screwed hole mating with the external screw thread with on upper spring Anchor plate kit and the external screw thread on lower spring Anchor plate kit respectively on the top board of " day " font rubber groove wheel support and intermediate plate, upper spring Anchor plate kit and lower spring the Anchor plate kit respectively external screw thread by separately need be arranged in the top board and the screwed hole on intermediate plate of rubber groove wheel support.
As a preferred embodiment of the present invention, on upper spring Anchor plate kit, be provided with obstinate mother, at lower spring Anchor plate kit, be provided with lower obstinate mother.
Compared with prior art, the present invention is not only without industrial acids rust cleaning, free from environmental pollution, eliminate rust effective, and surperficial no marking, and also production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention (system diagram);
Fig. 2 is the front view of the structural representation of part 5 in Fig. 1;
Fig. 3 is that the A-A of Fig. 2 is to cutaway view;
Fig. 4 is the front view of the structural representation of part 2 in Fig. 1;
Fig. 5 is that the B-B of Fig. 4 is to cutaway view;
Fig. 6 is the front view of the structural representation of part 4 in Fig. 1;
Fig. 7 is that the C of Fig. 6 is to view.
The specific embodiment
As shown in Figure 1, wire drawing is cracked skin rust cleaning production line between the teeth, comprise that coil winder and wire rod crack skin machine 6 between the teeth, coil winder comprises wire rod vertical winding machine 1, start wire machine 7 and wire positioning device 2, skin machine 6 cracked between the teeth by wire rod and wire positioning device 2 is located between wire rod vertical winding machine 1 and start wire machine 7, and wire rod is cracked skin machine 6 between the teeth near start wire machine 7, at wire rod, crack between the teeth and between skin machine 6 and wire positioning device 2, be provided with wire rod ultrasonic cleaning device 5, wire rod wipe-drying device 4 and hair dryer 8.
As shown in Figure 1, between wire rod ultrasonic cleaning device 5 and wire positioning device 2, be provided with wire rod phosphating plant 2.
As Fig. 2, shown in 3, described wire rod ultrasonic cleaning device 5, by rectangle rust removing solution case 5-1 and supersonic generator 5-2, formed, supersonic generator 5-2 is fixed on the sidewall of rectangle rust removing solution case 5-1, in the turnover line end outside of rectangle rust removing solution case 5-1, be respectively arranged with end of incoming cables wire guide sheave 5-3 and leading-out terminal wire guide sheave 5-6, the support of end of incoming cables wire guide sheave 5-3 and leading-out terminal wire guide sheave 5-6 is separately fixed on the end face of turnover line end of rectangle rust removing solution case 5-1, turnover line end at rectangle rust removing solution case 5-1 is separately installed with end of incoming cables break-in sheave 5-4 and leading-out terminal break-in sheave 5-5, the wire rod of cracking between the teeth after skin immerses in rust removing solution by end of incoming cables break-in sheave 5-4 and leading-out terminal break-in sheave 5-5.
As Fig. 2, shown in 3, on the sidewall of the turnover line end of rectangle rust removing solution case 5-1, be fixed with respectively end of incoming cables break-in sheave lift cylinder support 5-4-1 and leading-out terminal break-in sheave lift cylinder support 5-5-1, on end of incoming cables break-in sheave lift cylinder support 5-4-1 and leading-out terminal break-in sheave lift cylinder support 5-5-1, be separately installed with end of incoming cables break-in sheave lift cylinder 5-4-2 and leading-out terminal break-in sheave lift cylinder 5-5-2, described end of incoming cables break-in sheave 5-4 and leading-out terminal break-in sheave 5-5 are arranged on respectively the end of the piston rod of end of incoming cables break-in sheave lift cylinder 5-4-2 and leading-out terminal break-in sheave lift cylinder 5-5-2 by sheave support separately.
As Fig. 4, shown in 5, described wire rod phosphating plant 2, by rectangle Phosphating Solution case, 2-1 forms, in the turnover line end outside of rectangle Phosphating Solution case 2-1, be respectively arranged with phosphatization end of incoming cables wire guide sheave 2-2 and phosphatization leading-out terminal wire guide sheave 2-6, the support of phosphatization end of incoming cables wire guide sheave 2-2 and phosphatization leading-out terminal wire guide sheave 2-6 is separately fixed on the end face of turnover line end of rectangle Phosphating Solution case 2-1, wire rod phosphatization break-in sheave 2-5 is installed at the middle part of rectangle Phosphating Solution case 2-1, wire rod after rust cleaning immerses in Phosphating Solution by wire rod phosphatization break-in sheave 2-5.
As shown in Figure 4,5, on the sidewall of the turnover line end of rectangle Phosphating Solution case 2-1, be fixed with wire rod phosphatization break-in sheave lift cylinder support 2-3, on wire rod phosphatization break-in sheave lift cylinder support 2-3, wire rod phosphatization break-in sheave lift cylinder 2-4 is installed, described wire rod phosphatization break-in sheave 2-5 is arranged on the end of the piston rod of wire rod phosphatization break-in sheave lift cylinder 2-4 by wire rod phosphatization break-in sheave.
As Fig. 6, shown in 7, described wire rod wipe-drying device 4 consists of upper rubber sheave 4-6 and lower rubber sheave 4-3, the radius of curvature of upper rubber sheave 4-6 and the groove of lower rubber sheave 4-3 is identical and be slightly less than the radius of wire rod, upper rubber sheave 4-6 and lower rubber sheave 4-3 have radial pressure to wire rod, when passing in the groove of upper rubber sheave 4-6 and lower rubber sheave 4-3, wire rod produces frictional force with upper rubber sheave 4-6 and lower rubber sheave 4-3, this frictional force drives upper rubber sheave 4-6 and lower rubber sheave 4-3 to rotate, being attached to upper rubber sheave 4-6 that most of rust removing solution of wire surface is scrolled and lower rubber sheave 4-3 scrapes and wipes.
As shown in Figure 6,7, described upper rubber sheave 4-6 and lower rubber sheave 4-3 respectively by upper rubber groove wheel shaft 4-5, upper rubber groove axle stand 4-10, upward pressure spring 4-9, upper spring Anchor plate kit 4-8 and lower rubber groove wheel shaft 4-4 with spring base, with in lower rubber groove axle stand 4-11, the downforce spring 4-12 of spring base, upper vertical slotted hole 4-14 and lower vertical slotted hole 4-15 that lower spring Anchor plate kit 4-13 is fixed on rubber groove wheel support 4-2.
As Fig. 6, shown in 7, described upper spring Anchor plate kit 4-8 and lower spring Anchor plate kit 4-13 are " ten " font, ten " horizontal line of font is the circular steel plate that diameter is more than or equal to upward pressure spring 4-9 and downforce spring 4-12 diameter, vertical line is to be through the middle round steel of circular steel plate, the above part of circular steel plate of upper spring Anchor plate kit 4-8 is with external screw thread, the following part of circular steel plate of lower spring Anchor plate kit 4-13 is with external screw thread, described rubber groove wheel support 4-2 is " day " font, the screwed hole mating with the external screw thread with on upper spring Anchor plate kit 4-8 and the external screw thread on lower spring Anchor plate kit 4-13 respectively on the top board of " day " font rubber groove wheel support 4-2 and intermediate plate, upper spring Anchor plate kit 4-8 and lower spring Anchor plate kit the 4-13 respectively external screw thread by separately need be arranged in the top board and the screwed hole on intermediate plate of rubber groove wheel support 4-2.
As shown in Figure 6,7, on upper spring Anchor plate kit 4-8, be provided with obstinate female 4-7, at lower spring Anchor plate kit 4-13, be provided with lower obstinate female 4-1.
Claims (10)
1. wire drawing is cracked skin rust cleaning production line between the teeth, comprise that coil winder and wire rod crack skin machine (6) between the teeth, coil winder comprises wire rod vertical winding machine (1), start wire machine (7) and wire positioning device (2), skin machine (6) cracked between the teeth by wire rod and wire positioning device (2) is located between wire rod vertical winding machine (1) and start wire machine (7), and wire rod is cracked skin machine (6) between the teeth near start wire machine (7), it is characterized in that, at wire rod, crack between the teeth between skin machine (6) and wire positioning device (2) and be provided with wire rod ultrasonic cleaning device (5), wire rod wipe-drying device (4) and hair dryer (8).
2. wire drawing according to claim 1 is cracked skin rust cleaning production line between the teeth, it is characterized in that, between wire rod ultrasonic cleaning device (5) and wire positioning device (2), is provided with wire rod phosphating plant (2).
3. wire drawing according to claim 1 and 2 is cracked skin rust cleaning production line between the teeth, it is characterized in that, described wire rod ultrasonic cleaning device (5), by rectangle rust removing solution case (5-1) and supersonic generator (5-2), formed, supersonic generator (5-2) is fixed on the sidewall of rectangle rust removing solution case (5-1), in the turnover line end outside of rectangle rust removing solution case (5-1), be respectively arranged with end of incoming cables wire guide sheave (5-3) and leading-out terminal wire guide sheave (5-6), the support of end of incoming cables wire guide sheave (5-3) and leading-out terminal wire guide sheave (5-6) is separately fixed on the end face of turnover line end of rectangle rust removing solution case (5-1), turnover line end at rectangle rust removing solution case (5-1) is separately installed with end of incoming cables break-in sheave (5-4) and leading-out terminal break-in sheave (5-5), the wire rod of cracking between the teeth after skin immerses in rust removing solution by end of incoming cables break-in sheave (5-4) and leading-out terminal break-in sheave (5-5).
4. wire drawing according to claim 3 is cracked skin rust cleaning production line between the teeth, it is characterized in that, on the sidewall of the turnover line end of rectangle rust removing solution case (5-1), be fixed with respectively end of incoming cables break-in sheave lift cylinder support (5-4-1) and leading-out terminal break-in sheave lift cylinder support (5-5-1), on end of incoming cables break-in sheave lift cylinder support (5-4-1) and leading-out terminal break-in sheave lift cylinder support (5-5-1), be separately installed with end of incoming cables break-in sheave lift cylinder (5-4-2) and leading-out terminal break-in sheave lift cylinder (5-5-2), described end of incoming cables break-in sheave (5-4) and leading-out terminal break-in sheave (5-5) are arranged on respectively the end of the piston rod of end of incoming cables break-in sheave lift cylinder (5-4-2) and leading-out terminal break-in sheave lift cylinder (5-5-2) by sheave support separately.
5. wire drawing according to claim 1 and 2 is cracked skin rust cleaning production line between the teeth, it is characterized in that, described wire rod phosphating plant (2), by rectangle Phosphating Solution case (2-1), formed, in the turnover line end outside of rectangle Phosphating Solution case (2-1), be respectively arranged with phosphatization end of incoming cables wire guide sheave (2-2) and phosphatization leading-out terminal wire guide sheave (2-6), the support of phosphatization end of incoming cables wire guide sheave (2-2) and phosphatization leading-out terminal wire guide sheave (2-6) is separately fixed on the end face of turnover line end of rectangle Phosphating Solution case (2-1), at the middle part of rectangle Phosphating Solution case (2-1), wire rod phosphatization break-in sheave (2-5) is installed, wire rod after rust cleaning immerses in Phosphating Solution by wire rod phosphatization break-in sheave (2-5).
6. wire drawing according to claim 5 is cracked skin rust cleaning production line between the teeth, it is characterized in that, on the sidewall of the turnover line end of rectangle Phosphating Solution case (2-1), be fixed with wire rod phosphatization break-in sheave lift cylinder support (2-3), wire rod phosphatization break-in sheave lift cylinder (2-4) is installed on wire rod phosphatization break-in sheave lift cylinder support (2-3), and described wire rod phosphatization break-in sheave (2-5) is arranged on the end of the piston rod of wire rod phosphatization break-in sheave lift cylinder (2-4) by wire rod phosphatization break-in sheave.
7. wire drawing according to claim 1 is cracked skin rust cleaning production line between the teeth, it is characterized in that, described wire rod wipe-drying device (4) consists of upper rubber sheave (4-6) and lower rubber sheave (4-3), the radius of curvature of upper rubber sheave (4-6) and the groove of lower rubber sheave (4-3) is identical and be slightly less than the radius of wire rod, upper rubber sheave (4-6) and lower rubber sheave (4-3) have radial pressure to wire rod, wire rod in the groove of upper rubber sheave (4-6) and lower rubber sheave (4-3) through time with upper rubber sheave (4-6) and lower rubber sheave (4-3) generation frictional force, this frictional force drives upper rubber sheave (4-6) and lower rubber sheave (4-3) to rotate, being attached to upper rubber sheave (4-6) that most of rust removing solution of wire surface is scrolled and lower rubber sheave (4-3) scrapes and wipes.
8. wire drawing according to claim 7 is cracked skin rust cleaning production line between the teeth, it is characterized in that, described upper rubber sheave (4-6) and lower rubber sheave (4-3) are respectively by upper rubber groove wheel shaft (4-5), upper rubber groove axle stand (4-10) with spring base, upward pressure spring (4-9), upper spring Anchor plate kit (4-8) and lower rubber groove wheel shaft (4-4), lower rubber groove axle stand (4-11) with spring base, downforce spring (4-12), lower spring Anchor plate kit (4-13) is fixed in the upper vertical slotted hole (4-14) and lower vertical slotted hole (4-15) of rubber groove wheel support (4-2).
9. wire drawing according to claim 8 is cracked skin rust cleaning production line between the teeth, it is characterized in that, described upper spring Anchor plate kit (4-8) and lower spring Anchor plate kit (4-13) are " ten " font, ten " horizontal line of font is the circular steel plate that diameter is more than or equal to upward pressure spring (4-9) and downforce spring (4-12) diameter, vertical line is the round steel being through in the middle of circular steel plate, the above part of circular steel plate of upper spring Anchor plate kit (4-8) is with external screw thread, the following part of circular steel plate of lower spring Anchor plate kit (4-13) is with external screw thread, described rubber groove wheel support (4-2) is " day " font, the screwed hole mating with the external screw thread with on upper spring Anchor plate kit (4-8) and the external screw thread on lower spring Anchor plate kit (4-13) respectively on the top board of " day " font rubber groove wheel support (4-2) and intermediate plate, upper spring Anchor plate kit (4-8) and lower spring Anchor plate kit (4-13) the respectively external screw thread by separately need be arranged in the top board and the screwed hole on intermediate plate of rubber groove wheel support (4-2).
10. wire drawing according to claim 9 is cracked skin rust cleaning production line between the teeth, it is characterized in that, is provided with upper obstinate mother (4-7) on upper spring Anchor plate kit (4-8), at lower spring Anchor plate kit (4-13), is provided with lower obstinate mother (4-1).
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CN201310540509.0A CN103611760B (en) | 2013-11-05 | 2013-11-05 | Wire drawing stripping and rust-removing production line |
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Cited By (3)
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CN104690109A (en) * | 2015-04-03 | 2015-06-10 | 秦皇岛新禹机械设备有限公司 | Online-typed wire rod skin processing system |
CN105170675A (en) * | 2015-10-24 | 2015-12-23 | 江阴市新华橡塑机械有限公司 | Steel wire pre-treatment production line |
CN105689433A (en) * | 2016-02-20 | 2016-06-22 | 傅宇晓 | Wire rod surface impurity removing equipment |
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CN104690109A (en) * | 2015-04-03 | 2015-06-10 | 秦皇岛新禹机械设备有限公司 | Online-typed wire rod skin processing system |
CN104690109B (en) * | 2015-04-03 | 2016-06-01 | 秦皇岛新禹机械设备有限公司 | A kind of in linear wire epidermis treatment system |
CN105170675A (en) * | 2015-10-24 | 2015-12-23 | 江阴市新华橡塑机械有限公司 | Steel wire pre-treatment production line |
CN105689433A (en) * | 2016-02-20 | 2016-06-22 | 傅宇晓 | Wire rod surface impurity removing equipment |
CN105689433B (en) * | 2016-02-20 | 2017-11-21 | 林雅洁 | A kind of wire surface impurity removing equipment |
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