CN103606454A - Automatic coil winding machine for single-layer flat coil - Google Patents
Automatic coil winding machine for single-layer flat coil Download PDFInfo
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- CN103606454A CN103606454A CN201310634587.7A CN201310634587A CN103606454A CN 103606454 A CN103606454 A CN 103606454A CN 201310634587 A CN201310634587 A CN 201310634587A CN 103606454 A CN103606454 A CN 103606454A
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Abstract
An automatic coil winding machine for a single-layer flat coil comprises a machine frame. The machine frame comprises a base and a support, and the base is provided with a feeding mechanism, a coil winding mechanism, a limiting mechanism, a heating mechanism and a controller. The feeding mechanism comprises a feeding motor, a conveying roller and a coil guide groove, the coil winding mechanism comprises a coil winding motor and a coil winding former, a faucet is formed in the radial direction of the coil winding former, and a pressing plate and an electric magnet are arranged in the faucet. The support is provided with a guide rail, the guide rail is provided with a first sliding block and a second sliding block, the first sliding block is fixed with a first baffle, the second sliding block is fixed with a second baffle, the first baffle and the second baffle are connected with corresponding driving mechanisms respectively, and the coil winding former is located between the first baffle and the second baffle. The second baffle is provided with the heating mechanism, and the heating mechanism comprises a heating plate, an electromagnetic induction coil and a control circuit. The feeding motor, the coil winding motor, the first baffle driving mechanism, the second baffle driving mechanism and the control circuit are all controlled by the controller. The automatic coil winding machine for the single-layer flat coil has the advantages that manual coil winding is not needed, and the coil winding quality can be unified.
Description
Technical field
The present invention relates to a kind of automatic coil winding machine, particularly a kind of automatic coil winding machine of coiling individual layer flatwise coil.
Technical background
Needs along with scientific and technological progress and the market demand, individual layer flatwise coil is used more and more extensive in IC-card, safe burglar-proof gate inhibition, work attendance and the supermarket anti-theft field such as buckle, use and big producing country as individual layer flatwise coil, China adopts manually manual or semi-automatic mode to carry out winding operation at present mostly, winding efficiency is low, and the mass of coil laying out is uneven.While is because wire softness and wire diameter that coiling individual layer flatwise coil is used are thinner, the solid type problem that opposing connection goes out coil also can not be ignored, the solid type method of existing coil normally wire insulation material is tack material, then by air heat, thereby realize the solid type of coil.This solid type method is restricted to winding wire insulating layer material, and the waste heat problem that air heat produces is simultaneously also comparatively serious, and energy dissipation is serious.
Summary of the invention
In order to overcome existing individual layer flatwise coil by manually winding the line, the mass of coil of coiling is uneven, the shortcoming that winding efficiency is low, the invention provides a kind of without artificial coiling, the automatic coil winding machine of unified coil winding quality.
An automatic coil winding machine for individual layer flatwise coil, comprises frame, and frame comprises base and is fixed on the support of base one side, base is provided with the feed mechanism of accepting wire supplied materials, wire is wound in to the winding mechanism of coil, position-limit mechanism, heating arrangements and controller;
Feed mechanism comprises feeding motor, transmits rod and metallic channel, transmits the output shaft of rod and feeding motor and fixes, and wire is transmitting between rod and metallic channel, and while transmitting rod rotation, wire moves to winding mechanism direction;
Winding mechanism comprises coiling electric motor and winding former, the output shaft of winding former and coiling electric motor is fixed, winding former radially offers the socket that allows wire to insert, and is provided with the electromagnet of pressure strip and driving pressure strip in socket, and when electromagnet powers on, pressure strip is pressed in winding former by wire;
Support is provided with guide rail, on guide rail, be provided with slidably the first slide block and the second slide block, the first slide block and the first baffle plate are fixed, the second slide block and second baffle are fixed, the first baffle plate is connected with driving mechanism separately respectively with second baffle, and winding former is between the first baffle plate and second baffle, during coiling, second baffle pushes against winding former end face, and the distance between second baffle and the first baffle plate only can be held a wire; The first baffle plate is provided with proper permission winding former by through hole, and position-limit mechanism is mainly by the first baffle plate, the first barrier driving mechanism, and second baffle and second baffle driving mechanism form;
Second baffle has heating arrangements, and heating arrangements comprises heat-conducting plate, electromagnetic induction coil and control circuit, and control circuit is inputted alternating voltage to electromagnetic induction coil; Feeding motor, coiling electric motor, the first barrier driving mechanism, second baffle driving mechanism and control circuit are all controlled by controller.The temperature of heating arrangements, for heating wires insulating barrier, realizes the solid type of coil.
In order to realize the full-automatic of wire feeding, further limit: feed mechanism also comprises feeding mechanical hand and robotic drive, feeding mechanical hand is transmitting between rod and winding mechanism, when feeding mechanical hand moves to the second place from primary importance, wire is sent into winding mechanism from metallic channel, and robotic drive is controlled by controller.
The primary importance of feeding mechanical hand is positioned at before metallic channel, and feeding mechanical hand comprises the connection handle that is connected with robotic drive and the fixture of clamping wires.During feeding, fixture steps up to expose to the wire head end of metallic channel, and robotic drive drives feeding mechanical hand to move to winding former, until wire head end inserts in the socket of winding former, now, feeding mechanical hand is positioned at the second place.After wire head end enters in socket, electromagnet powers on, and electromagnet makes pressure strip that wire is pressed in winding former.Feeding mechanical hand unclamps wire, and robotic drive makes feeding mechanical hand get back to primary importance.
In order to power to electromagnet, further limit: the power transmission shaft of winding former is provided with collector ring, collector ring comprises the moving part fixing with power transmission shaft and the standing part being connected with power supply, and electromagnet is connected with the moving part of collector ring, and the energising dead electricity of collector ring is controlled by controller.The moving part synchronous rotary of electromagnet and collector ring, therefore, electromagnet is relative static with the moving part of collector ring, thereby realizes the power supply to electromagnet.
Impaired when heating in order to prevent electromagnet, electromagnet is coated with heat insulator outward.
In order to make coil winding machine, can realize the function of automatic cut-out wire, further limit, base is provided with shut-off mechanism, shut-off mechanism is between feed mechanism and winding mechanism, shut-off mechanism comprises cutoff tool, and cutoff tool driving mechanism and die are jagged on die, cutoff tool and otch contraposition, cutoff tool driving mechanism is controlled by controller.When needs cut off wire, cutoff tool driving mechanism makes the super die motion of cutoff tool, until cutoff tool inserts in the breach of die, wire is cut off, and cutoff tool driving mechanism makes cutoff tool return to initial position subsequently.
In order to make the coil winding machine can self-emptying when coil completes, further limit: the first baffle plate is provided with proper permission winding former and passes through through hole, base is provided with the bracket of discharging conveyer belt and holding discharging conveyer belt, and discharging conveyer belt is connected with discharging motor, and discharging motor is fixed on bracket; Discharging conveyer belt is positioned at winding former below.During discharging, the electromagnet dead electricity of winding former, discharges wire head end; Second baffle driving mechanism drives second baffle away from winding former, to get back to initial position, the first barrier driving mechanism makes the first baffle plate to the direction motion of second baffle, winding former is through the through hole of the first baffle plate, the first baffle plate is released coil from winding former, coil falls into discharging conveyer belt, self-emptying.
The beneficial effect that the present invention has is as follows:
1. the present invention can complete line sending, coiling, solid type, cut-out and transmitting function automatically, has improved the coiling efficiency of individual layer flatwise coil, has reduced production cost, has guaranteed mass of coil.
2. the solid type of pair coil adopts electromagnetic induction heating, the restriction to the insulating barrier of wire without tack material, and when electromagnetic induction heating stops simultaneously, waste heat impact is also little, is conducive to reduce production costs and improve mass of coil.
3. utilize the position-limiting action of the first baffle plate and second baffle, make winding space only have a diameter of wire, guarantee to wind the line smooth.
4. utilize the first baffle plate and second baffle spacing, regulate distance between the first baffle plate and second baffle applicable to the wire of different wire diameters, wide adaptability.
Accompanying drawing explanation
Fig. 1 is the stereogram that the present invention sees from first angle.
Fig. 2 is the stereogram that the present invention sees from second angle.
Fig. 3 is that the present invention is from the 3rd stereogram that angle is seen.
Fig. 4 is vertical view of the present invention.
Fig. 5 is the schematic diagram of winding mechanism.
Embodiment
With reference to accompanying drawing, further illustrate the present invention:
An automatic coil winding machine for individual layer flatwise coil, comprises frame 1, and frame 1 comprises base 11 and is fixed on the support 12 of base 11 1 sides, base 11 is provided with the feed mechanism of accepting wire 2 supplied materials, wire 2 is wound in to the winding mechanism of coil, position-limit mechanism, heating arrangements and controller;
Feed mechanism comprises feeding motor 31, transmits rod 32 and metallic channel 33, transmits rod 32 and fixes with the output shaft of feeding motor 31, and wire 2 is transmitting between rod 32 and metallic channel 33, and when transmission rod 32 rotates, wire 2 moves to winding mechanism direction.Rely on the frictional force transmitting between rod 32 and wire 2 to promote wire 2 to the direction motion of winding mechanism.In order to improve transmission effect, can the material of increasing friction force be set on transmission rod 32 surfaces, as rubber, or carry out annular knurl processing to transmitting rod 32 surfaces.
Winding mechanism comprises coiling electric motor 41 and winding former 42, winding former 42 is fixed with the output shaft of coiling electric motor 41, winding former 42 radially offers the socket that allows wire 2 to insert, the electromagnet 45 that is provided with pressure strip 44 and driving pressure strip 44 in socket, when electromagnet 45 powers on, pressure strip 44 is pressed in winding former 42 by wire 2.Electromagnet 45 is push-pull electromagnet.Coiling electric motor 41 is fixed on base 11 by 41 of coiling electric motors.The output shaft of coiling electric motor 41 is connected with the power transmission shaft of winding former by shaft coupling 46.
The first baffle plate 531 and second baffle 532 are fixed by contiguous block 551,552 and slide block separately respectively, and the contiguous block 551,552 of baffle plate is L-type, and contiguous block 551,552 one end and slide block are fixed, and the other end is fixing with corresponding baffle plate 531,532.
The first barrier driving mechanism 541 and second baffle driving mechanism 542 are cylinder, and the first barrier driving mechanism 541 and second baffle driving mechanism 542 respectively the cylinder mount pad by are separately fixed on base 11.
In order to realize the full-automatic of wire 2 feedings, feed mechanism also comprises feeding mechanical hand 34 and robotic drive 35, feeding mechanical hand 34 is transmitting between rod 32 and winding mechanism, when feeding mechanical hand 34 moves to the second place from primary importance, wire 2 is sent into winding mechanism from metallic channel 33, and robotic drive 35 is controlled by controller.
The primary importance of feeding mechanical hand 34 is positioned at before metallic channel 33, and feeding mechanical hand 34 comprises the connection handle that is connected with robotic drive 35 and the fixture of clamping wires 2.During feeding, fixture steps up to expose to wire 2 head ends of metallic channel 33, and robotic drive 35 drives feeding mechanical hand 34 to winding former 42 motions, until wire 2 head ends insert in the socket of winding former 42, now, feeding mechanical hand 34 is positioned at the second place.After wire 2 head ends enter in socket, electromagnet 45 powers on, and electromagnet 45 makes pressure strip 44 that wire 2 is pressed in winding former 42.Feeding mechanical hand 34 unclamps wire 2, and robotic drive 35 makes feeding mechanical hand 34 get back to primary importance.
In order to give electromagnet 45 power supplies, the power transmission shaft of winding former 42 is provided with collector ring 47, collector ring 47 comprises the moving part fixing with power transmission shaft and the standing part being connected with power supply, and electromagnet 45 is connected with the moving part of collector ring 47, and the energising dead electricity of collector ring 47 is controlled by controller.The moving part synchronous rotary of electromagnet 45 and collector ring 47, therefore, electromagnet 45 is relative static with the moving part of collector ring 47, thereby realizes the power supply to electromagnet 45.
Impaired when heating in order to prevent electromagnet 45, the outer heat insulator that is coated with of electromagnet 45.
In order to make coil winding machine, can realize the function of automatic cut-out wire 2, base 11 is provided with shut-off mechanism, shut-off mechanism is between feed mechanism and winding mechanism, shut-off mechanism comprises cutoff tool 61, cutoff tool driving mechanism 62 and die 63, jagged on die 63, cutoff tool 61 and otch contraposition, cutoff tool 61 driving mechanisms are controlled by controller.When needs cut off wire 2, cutoff tool 61 driving mechanisms make cutoff tool 61 surpass die 63 motions, until cutoff tool 61 inserts in the breach of die 63, wire 2 is cut off, and cutoff tool 61 driving mechanisms make cutoff tool 61 return to initial position subsequently.Cutoff tool 61 driving mechanisms are cylinder, and cutoff tool 61 driving mechanisms are fixed on base 11 by its cylinder mount pad.Die 63 is fixed on base 11 by Connection Block.
All cylinder mount pads of the present embodiment include the pedestal fixing with base 11 and are individually fixed in the back-up block at pedestal two ends, and cylinder frame is located on two back-up blocks, and cylinder is fixed with back-up block respectively.
In order to make the coil winding machine can self-emptying when coil completes, further limit: base 11 is provided with the bracket 72 of discharging conveyer belt 71 and holding discharging conveyer belt 71, and discharging conveyer belt 71 is connected with discharging motor 73, and discharging motor 73 is fixed on bracket 72; Discharging conveyer belt 71 is positioned at winding former 42 belows.During discharging, electromagnet 45 dead electricity of winding former 42, discharge wire 2 head ends; Second baffle driving mechanism 542 drives second baffle 532 away from winding former 42, to get back to initial position, the first barrier driving mechanism 541 makes the first baffle plate 531 to the direction motion of second baffle 532, winding former 42 is through the through hole of the first baffle plate 531, the first baffle plate 531 is released coil from winding former 42, coil falls into discharging conveyer belt 71, self-emptying.
Content described in this specification embodiment is only enumerating the way of realization of inventive concept; protection scope of the present invention should not be regarded as only limiting to the concrete form that embodiment states, protection scope of the present invention also and in those skilled in the art, according to the present invention, conceive the equivalent technologies means that can expect.
Claims (6)
1. an automatic coil winding machine for individual layer flatwise coil, is characterized in that: comprise frame, frame comprises base and is fixed on the support of base one side, base is provided with the feed mechanism of accepting wire supplied materials, wire is wound in to the winding mechanism of coil, position-limit mechanism, heating arrangements and controller; Feed mechanism comprises feeding motor, transmits rod and metallic channel, transmits the output shaft of rod and feeding motor and fixes, and wire is transmitting between rod and metallic channel, and while transmitting rod rotation, wire moves to winding mechanism direction; Winding mechanism comprises coiling electric motor and winding former, the output shaft of winding former and coiling electric motor is fixed, winding former radially offers the socket that allows wire to insert, and is provided with the electromagnet of pressure strip and driving pressure strip in socket, and when electromagnet powers on, pressure strip is pressed in winding former by wire; Support is provided with guide rail, on guide rail, be provided with slidably the first slide block and the second slide block, the first slide block and the first baffle plate are fixed, the second slide block and second baffle are fixed, the first baffle plate is connected with driving mechanism separately respectively with second baffle, and winding former is between the first baffle plate and second baffle, during coiling, second baffle pushes against winding former end face, and the distance between second baffle and the first baffle plate only can be held a wire; The first baffle plate is provided with proper permission winding former by through hole, and position-limit mechanism is mainly by the first baffle plate, the first barrier driving mechanism, and second baffle and second baffle driving mechanism form; Second baffle has heating arrangements, and heating arrangements comprises heat-conducting plate, electromagnetic induction coil and control circuit, and control circuit is inputted alternating voltage to electromagnetic induction coil; Feeding motor, coiling electric motor, the first barrier driving mechanism, second baffle driving mechanism and control circuit are all controlled by controller.
2. the automatic coil winding machine of individual layer flatwise coil as claimed in claim 1, it is characterized in that: feed mechanism also comprises feeding mechanical hand and robotic drive, feeding mechanical hand is transmitting between rod and winding mechanism, when feeding mechanical hand moves to the second place from primary importance, wire is sent into winding mechanism from metallic channel, and robotic drive is controlled by controller.
3. the automatic coil winding machine of individual layer flatwise coil as claimed in claim 2, it is characterized in that: the power transmission shaft of winding former is provided with collector ring, collector ring comprises the moving part fixing with power transmission shaft and the standing part being connected with power supply, electromagnet is connected with the moving part of collector ring, and the energising dead electricity of collector ring is controlled by controller.
4. the automatic coil winding machine of individual layer flatwise coil as claimed in claim 3, is characterized in that: electromagnet is coated with heat insulator outward.
5. the automatic coil winding machine of the individual layer flatwise coil as described in one of claim 1-4, it is characterized in that: base is provided with shut-off mechanism, shut-off mechanism is between feed mechanism and winding mechanism, shut-off mechanism comprises cutoff tool, cutoff tool driving mechanism and die, jagged on die, cutoff tool and otch contraposition, cutoff tool driving mechanism is controlled by controller.
6. the automatic coil winding machine of individual layer flatwise coil as claimed in claim 5, it is characterized in that: the first baffle plate is provided with proper permission winding former and passes through through hole, base is provided with the bracket of discharging conveyer belt and holding discharging conveyer belt, discharging conveyer belt is connected with discharging motor, and discharging motor is fixed on bracket; Discharging conveyer belt is positioned at winding former below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310634587.7A CN103606454B (en) | 2013-12-01 | 2013-12-01 | A kind of automatic coil winding machine of single-layer flat coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310634587.7A CN103606454B (en) | 2013-12-01 | 2013-12-01 | A kind of automatic coil winding machine of single-layer flat coil |
Publications (2)
| Publication Number | Publication Date |
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| CN103606454A true CN103606454A (en) | 2014-02-26 |
| CN103606454B CN103606454B (en) | 2015-09-30 |
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| CN201310634587.7A Expired - Fee Related CN103606454B (en) | 2013-12-01 | 2013-12-01 | A kind of automatic coil winding machine of single-layer flat coil |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105185570A (en) * | 2015-07-17 | 2015-12-23 | 东莞市智感机械电子科技有限公司 | Fully automatic flat wire framework winding machine |
| CN105280371A (en) * | 2014-07-01 | 2016-01-27 | 友源机械有限公司 | Coil winding module and coil winding device |
| CN106542380A (en) * | 2016-12-09 | 2017-03-29 | 杭州信多达电器有限公司 | A kind of close wire spool wire winding and Winder |
| CN108075610A (en) * | 2017-03-21 | 2018-05-25 | 浙江省三门县王中王电机焊接设备有限公司 | For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator |
| CN109585158A (en) * | 2017-09-28 | 2019-04-05 | 东莞市松研智达工业设计有限公司 | A kind of rotating mechanism |
| CN109585159A (en) * | 2017-09-28 | 2019-04-05 | 东莞市松研智达工业设计有限公司 | Wireless charging coil outlet winds integrated mechanism |
| CN109850704A (en) * | 2019-02-27 | 2019-06-07 | 大连萌羽机械有限公司 | A kind of aircraft engine clip dampening assembly and its manufacturing process |
| CN110340255A (en) * | 2018-04-03 | 2019-10-18 | 泰科电子(上海)有限公司 | Bobbin winder device and method for winding |
| CN110864614A (en) * | 2019-10-30 | 2020-03-06 | 西北工业大学 | Device and method for manufacturing high-temperature-resistant displacement sensor probe based on planar coil |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105280371A (en) * | 2014-07-01 | 2016-01-27 | 友源机械有限公司 | Coil winding module and coil winding device |
| CN105185570A (en) * | 2015-07-17 | 2015-12-23 | 东莞市智感机械电子科技有限公司 | Fully automatic flat wire framework winding machine |
| CN105185570B (en) * | 2015-07-17 | 2018-04-17 | 东莞市智感机械电子科技有限公司 | Full-automatic flat wire backbone winding line machine |
| CN106542380A (en) * | 2016-12-09 | 2017-03-29 | 杭州信多达电器有限公司 | A kind of close wire spool wire winding and Winder |
| CN108075610A (en) * | 2017-03-21 | 2018-05-25 | 浙江省三门县王中王电机焊接设备有限公司 | For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator |
| CN109585159A (en) * | 2017-09-28 | 2019-04-05 | 东莞市松研智达工业设计有限公司 | Wireless charging coil outlet winds integrated mechanism |
| CN109585158A (en) * | 2017-09-28 | 2019-04-05 | 东莞市松研智达工业设计有限公司 | A kind of rotating mechanism |
| CN109585158B (en) * | 2017-09-28 | 2020-10-13 | 奥菲(泰州)光电传感技术有限公司 | Charging coil twines uses rotary mechanism |
| CN109585159B (en) * | 2017-09-28 | 2020-10-13 | 奥菲(泰州)光电传感技术有限公司 | Wireless charging coil outlet and winding integrated mechanism |
| CN110340255A (en) * | 2018-04-03 | 2019-10-18 | 泰科电子(上海)有限公司 | Bobbin winder device and method for winding |
| CN109850704A (en) * | 2019-02-27 | 2019-06-07 | 大连萌羽机械有限公司 | A kind of aircraft engine clip dampening assembly and its manufacturing process |
| CN109850704B (en) * | 2019-02-27 | 2024-04-26 | 大连萌羽机械有限公司 | Aircraft engine clamp damping component and manufacturing process thereof |
| CN110864614A (en) * | 2019-10-30 | 2020-03-06 | 西北工业大学 | Device and method for manufacturing high-temperature-resistant displacement sensor probe based on planar coil |
| CN110864614B (en) * | 2019-10-30 | 2021-05-07 | 西北工业大学 | Device and method for manufacturing high-temperature-resistant displacement sensor probe based on planar coil |
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| CN103606454B (en) | 2015-09-30 |
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Granted publication date: 20150930 Termination date: 20161201 |