CN103600190B - 除尘器喷吹出气弯管定位工装 - Google Patents

除尘器喷吹出气弯管定位工装 Download PDF

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Publication number
CN103600190B
CN103600190B CN201310543246.9A CN201310543246A CN103600190B CN 103600190 B CN103600190 B CN 103600190B CN 201310543246 A CN201310543246 A CN 201310543246A CN 103600190 B CN103600190 B CN 103600190B
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fixed
steel plate
groove
bend pipe
fixtures
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CN103600190A (zh
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胡东鹤
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ANHUI SHENGYUN ENVIRONMENTAL ENGINEERING Co Ltd
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ANHUI SHENGYUN ENVIRONMENTAL ENGINEERING Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

Abstract

本发明公开了除尘器喷吹出气弯管定位工装,包括底部钢板、夹具和支撑凹槽,两个所述夹具位于底部钢板上表面,两个夹具在轴线方向上相互垂直,所述夹具是由固定板、支撑块、固定块和固定凹槽组成,所述固定板和固定凹槽相对设置,固定板和固定凹槽底边焊接在底部钢板上表面,两个所述支撑凹槽位于两个夹具之间,均匀焊接在底部钢板上。本发明将直管、法兰和出气弯管通过两个夹具和支撑凹槽加以固定放置,然后进行焊接,大大提高了生产效率,保证了两端法兰垂直度的同时,也保证了弯头与两端直管成同心度,本发明耗材较少,方便装配。

Description

除尘器喷吹出气弯管定位工装
技术领域
[0001]本发明涉及一种定位工装,具体是一种除尘器喷吹出气弯管定位工装。
背景技术
[0002]车间在加工除尘器喷吹系统的出气管时,因受各种因素影响,出气管弯管总不能达到图纸要求,出现了喷吹出气弯管因在车间焊接时尺寸得不到定位,在现场安装时两端法兰螺栓孔与直管之间不能无缝对接,造成大量返工切除,重新焊接,影响了美观和质量。出气弯管生产量较大,单台套除尘器需要生产360只左右,且需要保证两端法兰垂直度的同时,并保证弯头与两端接管成同心度。
发明内容
[0003]本发明的目的在于提供一种除尘器喷吹出气弯管定位工装。
[0004]本发明的目的可以通过以下技术方案实现:
[0005]除尘器喷吹出气弯管定位工装,包括底部钢板、夹具和支撑凹槽,两个所述夹具位于底部钢板上表面,两个夹具在轴线方向上相互垂直,所述夹具是由固定板、支撑块、固定块和固定凹槽组成,所述固定板和固定凹槽相对设置,固定板和固定凹槽底边焊接在底部钢板上表面,两个所述支撑凹槽位于两个夹具之间,均匀焊接在底部钢板上。
[0006]所述两个固定块设在固定板和固定凹槽之间,所述固定块的一边与固定凹槽侧面焊接在一起,底边焊接在底部钢板上。
[0007]所述两个支撑块设在固定板外侧,支撑块一边与固定板外侧焊接,底边焊接在底部钢板上。
[0008]本发明的有益效果:本发明将直管、法兰和出气弯管通过两个夹具和支撑凹槽加以固定放置,然后进行焊接,大大提高了生产效率,保证了两端法兰垂直度的同时,也保证了弯头与两端直管成同心度,本发明耗材较少,方便装配。
附图说明
[0009]图1是本发明结构示意图。
[0010]图2是本发明固定凹槽的正视图。
[0011]其中:1、底部钢板,2、夹具,3、支撑凹槽,4、固定板,5、支撑块,6、固定块,7、固定凹槽,8、直管,9、法兰,10出气弯管。
具体实施方式
[0012]下面结合附图和具体实施例对本发明作出一步详细描述。
[0013]如图1和图2所示,除尘器喷吹出气弯管定位工装,包括底部钢板1、夹具2和支撑凹槽3,两个所述夹具2位于底部钢板I上表面,底部钢板I可以是一个方形钢板,两个夹具2在轴线方向上相互垂直,所述夹具2是由固定板4、支撑块5、固定块6和固定凹槽7组成,所述固定板4和固定凹槽7相对设置,固定板4和固定凹槽7底边焊接在底部钢板I上表面,两个所述支撑凹槽3位于两个夹具2之间,均匀焊接在底部钢板I上。所述两个固定块6设在固定板4和固定凹槽7之间,所述固定块6的一边与固定凹槽7侧面焊接在一起,底边焊接在底部钢板I上。所述两个支撑块5设在固定板4外侧,支撑块5—边与固定板4外侧焊接,底边焊接在底部钢板I上。
[0014]工作时,将两个直管8和法兰9安装在两个夹具2上,法兰9安装在固定板4和固定块6之间,直管8放置在固定凹槽7上,固定凹槽7的槽内半径和直管8的截面半径相适应。此时,两个直管8的一端和法兰9接触,另一端呈直角放置。同时,将出气弯管10放置在两个支撑凹槽3上,出气弯管10的两端分别和两个直管8的另一端接触,然后进行焊接。本次设计的工装夹具耗材较少,方便装配,大大提高了生产效率,保证了两端法兰垂直度的同时,也保证了弯头与两端直管成同心度。

Claims (3)

1.除尘器喷吹出气弯管定位工装,其特征在于,包括底部钢板(I)、夹具(2)和支撑凹槽(3),两个所述夹具(2)位于底部钢板(I)上表面,两个夹具(2)在轴线方向上相互垂直,所述夹具(2)是由固定板(4)、支撑块(5)、固定块(6)和固定凹槽(7)组成,所述固定板(4)和固定凹槽(7)相对设置,固定板(4)和固定凹槽(7)底边焊接在底部钢板(I)上表面,两个所述支撑凹槽(3)位于两个夹具(2)之间,均匀焊接在底部钢板(I)上。
2.根据权利要求1所述除尘器喷吹出气弯管定位工装,其特征在于,所述两个固定块(6)设在固定板(4)和固定凹槽(7)之间,所述固定块(6)的一边与固定凹槽(7)侧面焊接在一起,底边焊接在底部钢板(I)上。
3.根据权利要求1所述除尘器喷吹出气弯管定位工装,其特征在于,所述两个支撑块(5)设在固定板(4)外侧,支撑块(5)—边与固定板(4)外侧焊接,底边焊接在底部钢板(I)上。
CN201310543246.9A 2013-11-06 2013-11-06 除尘器喷吹出气弯管定位工装 Expired - Fee Related CN103600190B (zh)

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CN104368934A (zh) * 2014-10-30 2015-02-25 南通虹波机械有限公司 旋流器分配器工装
CN105798514B (zh) * 2016-05-10 2017-06-23 艾尼科环保技术(安徽)有限公司 一种除尘器喷吹管双工位焊接工装
CN106378577B (zh) * 2016-11-22 2017-12-15 山东齐鲁石化建设有限公司 多功能管道组对工装
CN107877072B (zh) * 2017-12-06 2019-08-30 广东广煜建设工程有限公司 一种水利施工弯管接头焊接夹持装置
CN110645432B (zh) * 2019-09-25 2021-10-26 中国十九冶集团有限公司 用于直管和弯管对接的辅助装置及其使用方法

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NL1016939C2 (nl) * 2000-12-21 2002-06-25 All Mag Beheer B V Werkwijze en inrichting voor het aan elkaar lassen van voorwerpen, zoals pijpen.
CN202274228U (zh) * 2011-09-29 2012-06-13 庄天文 快速拆装轴流泵出水管道
CN202240316U (zh) * 2011-10-14 2012-05-30 扬州恒星精密机械有限公司 弯管焊接工装
CN202571674U (zh) * 2012-03-29 2012-12-05 广为通讯技术(福建)有限公司 天线抱杆法兰盘和加强筋焊接定位装置
CN102672396B (zh) * 2012-05-25 2015-07-15 上海锅炉厂有限公司 弯管焊接夹具
CN204075565U (zh) * 2013-11-06 2015-01-07 安徽盛运环保工程有限公司 除尘器喷吹出气弯管定位工装

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