CN103600181A - Low-hydrogen electrode for root welding on pipelines - Google Patents

Low-hydrogen electrode for root welding on pipelines Download PDF

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Publication number
CN103600181A
CN103600181A CN201310603142.2A CN201310603142A CN103600181A CN 103600181 A CN103600181 A CN 103600181A CN 201310603142 A CN201310603142 A CN 201310603142A CN 103600181 A CN103600181 A CN 103600181A
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low
welding
hydrogen electrode
electrode
hydrogen
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CN103600181B (en
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侯来昌
唐艳丽
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Tianjin Golden Bridge Welding Materials Group Co Ltd
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Tianjin Yongchang Welding Wire Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/365Selection of non-metallic compositions of coating materials either alone or conjoint with selection of soldering or welding materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3602Carbonates, basic oxides or hydroxides

Abstract

The invention provides a low-hydrogen electrode for root welding on pipelines. The low-hydrogen electrode is characterized in that a core wire of the low-hydrogen electrode is made of H08A steel, and a coating of the low-hydrogen electrode comprises marble, fluorite, quartz, rutile, ferrotitanium, ferrosilicon, ferromanganese, magnesia and sodium carbonate. The low-hydrogen electrode has the advantages that raw materials of the coating are reasonably proportioned, so that the electrode is excellent in mechanical property and welding technological property; during welding, the low-hydrogen electrode is high in electric arc blow force, and electric arcs are concentrated and are good in stability, so that the electrode is high in weld penetration depth during welding; a single-side welding and double-side forming effect can be easily realized when root welding is performed on the pipelines, formed weld joints are attractive, and the low-hydrogen electrode is good in slag detachability; the low-hydrogen electrode is low in deposited metal impurity element content and excellent in strength, ductility and toughness; the content of diffusible hydrogen meets low-hydrogen standards, and the electrode is excellent in crack resistance and porosity resistance; when the low-hydrogen electrode is used for welding the pipelines during actual production, chip roots of weld on the backs of the pipelines can be prevented, and backing weld on the pipelines can be omitted, and accordingly the work efficiency can be improved.

Description

A kind of hydrogen controlled electrode for pipeline root bead
Technical field
The present invention relates to welding technology field, be specifically related to a kind of hydrogen controlled electrode for pipeline root bead.
Background technology
In Construction of Long-distance Pipelines, pipeline welding operation is most important, and the quality of mouth of pipe welding quality is directly connected to the security of pipeline performance.In pipeline construction process, for reprocessing or connecting first-class irregular welding position, adopt welding rod welding both convenient, convenient operation, be easy to control quality again.
Root bead also claims backing welding, refers to that at the scene mouth of pipe first in welding bears the weld seam of connection, only has together, and feature is requirement single face welding and double face shaping (except the mechanization root bead having).
While using traditional hydrogen controlled electrode to carry out pipeline root bead, if realize the one side welding with back formation welder's of depending on operation techniques more, because welding rod arc blows power deficiency, at root gap, hour be difficult for blowing through weldment, easily produce depression, slag inclusion and the defect such as fusion not.Due to molten pool metal Action of Gravity Field, back of weld shaping width and reinforcement are wayward simultaneously.
For obtaining high-quality welding point, in part pipeline construction, require welding must select low hydrogen wlding, to guarantee good crack resistance and outstanding welding joint mechanical property.Hydrogen controlled electrode has good desulfurization, dephosphorization and dehydrogenation ability, and crack resistance and comprehensive mechanical property are outstanding, but its welding technological properties is poor, and welding arc stablility is poor, it is large to splash, operating characteristics is poor.Therefore be necessary to develop the more excellent hydrogen controlled electrode of a kind of welding performance, make welding procedure be easier to control and guarantee that welding point has better mechanical property simultaneously.
Summary of the invention
The present invention is intended to for above-mentioned existing problems, and a kind of hydrogen controlled electrode for pipeline root bead is provided.By make it when guaranteeing outstanding mechanical property to the improvement of welding rod compositions of surfacing metal, there is good welding technological properties.
For realizing above technical purpose, the present invention by the following technical solutions,
For a hydrogen controlled electrode for pipeline root bead, by core wire and coating two parts, formed, the raw materials of described coating is comprised of calcite and fluorite, quartz, rutile, ferrotianium, ferrosilicon, ferromanganese, magnesia, sodium carbonate; Its formula is marble 48~57%, fluorite 9~14%, quartz 8~15%, rutile 5~12%, ferrotianium 3~7%, ferrosilicon 3~7%, ferromanganese 5~8%, magnesia 3~5%, sodium carbonate 1~2%; To above-mentioned formula, more preferably it is filled a prescription as marble 53%, fluorite 11%, quartz 9%, rutile 9%, ferrotianium 4%, ferrosilicon 5%, ferromanganese 4%, magnesia 4%, sodium carbonate 1%.
In above technical scheme, the material of described core wire is H08A steel, and so-called H08A steel is with reference to standard GB/T/T3429-2002.
Welding rod of the present invention adopts CaO-SiO 2-TiO 2-CaF 2basic slag system, adopts ferrotianium, ferrosilicon, ferromanganese combined deoxidation.
Marble is as main gas making, slag former, blow force of arc when a large amount of gases that pyrolytic produces have guaranteed welding.But when marble is too much, sleeve shortens, and the power of blowing weakens, the increase of simultaneously splashing, appearance of weld is bad, and welding rod of the present invention is chosen to be 48~57% by marble content.
Fluorite is slag former, dehydrogenation reaction occurs in molten pool metal simultaneously and generate the HF that is insoluble to metal H is taken away, and reduces the diffusible hydrogen content in deposited metal.In hydrogen controlled electrode, improve marble and fluorite ratio, can reduce droplet size, marble and fluorite ratio are greater than at 4.7 o'clock, and welding rod can be realized graininess spray transfer, and then can effectively improve arc stability.It is 9~14% that fluorite of the present invention is set content.
Quartzy Main Function is slag making, and SiO2 can form low melting point compound to adjust viscosity coefficient of dross with the basic anhydride such as CaO, MgO.The present invention is set as 8~15%, and within the scope of this, viscosity coefficient of dross is moderate, and good fluidity can guarantee the operating characteristics that welding rod is good.
When rutile addition is 5%~12%, can form short slag, be conducive to the all-position welding of welding rod.Simultaneously can in slag, form needle-like and alabastrine crystalline phase, be conducive to improve the removability of slag, but can cause welding rod mechanical property to reduce during too high levels.
Ferrotianium, ferromanganese, ferrosilicon Main Function are deoxidier, and to transition Si, Mn element in weld seam, guarantee that weld seam has good mechanical property.According to alloying element content in deoxidation effect and weld seam, setting content is: ferrotianium 3~7%, ferrosilicon 3~7%, ferromanganese 5~8%.
Magnesia is gas making, slag former, simultaneously for adjusting slag setting temperature, guarantees appearance of weld.Too much easily cause slag excessively sticky, impact weldering speed.It is 3~5% that the present invention controls content.
The Na that contains low ionization potential in sodium carbonate +, be conducive to improve arc stability, be conducive to welding rod extrusion simultaneously, consumption too much easily causes welding rod to get damp, and in the present invention, content is 1~2%.
In above technical scheme, electrode coating is prepared and raw materials usedly all from market, is buied.
Utilize welding rod prepared by the present invention to there is good mechanical property and welding technological properties.During welding, blow force of arc is large, and electric arc is concentrated and good stability, has larger fusion penetration while having guaranteed welding rod welding; When pipeline root bead, be easy to realize one side welding with back formation, appearance of weld is attractive in appearance simultaneously, and the removability of slag is good; Deposited metal impurity content is few, and intensity and plasticity and toughness are outstanding; Diffusible hydrogen content reaches low hydrogen standard, and welding rod has good crack resistance and anti-gas porosity.In actual production, utilize the present invention to weld and can remove back side back chipping and back welding from, increase work efficiency.
The specific embodiment
Embodiment 1
Get marble dust, fluorite powder, quartz powder, rutile powder, ferrotianium powder, silicon iron powder, ferromanganese powder, magnesia powder, powdered sodium carbonate, with following mass fraction proportioning, mix:
Figure BDA0000420138840000031
Above blending constituent is mixed to the raw material as electrode coating, stand-by;
Get wire rod appropriate diameter, that material is H08A, block into suitable length as the core wire of welding rod, stand-by;
Above raw material is made to welding rod finished product according to the known preparation method of welding rod, obtain the hydrogen controlled electrode for pipeline root bead.
This welding rod is carried out to the operation of pipeline root bead, and welding rod has good welding technological properties, and welding process has realized one side welding with back formation, and appearance of weld is attractive in appearance simultaneously, and the removability of slag is good.Detect its diffusible hydrogen content and reach low hydrogen standard.
Embodiment 2
Get marble dust, fluorite powder, quartz powder, rutile powder, ferrotianium powder, silicon iron powder, ferromanganese powder, magnesia powder, powdered sodium carbonate, with following mass fraction proportioning, mix:
Figure BDA0000420138840000032
Figure BDA0000420138840000041
Above blending constituent is mixed to the raw material as electrode coating, stand-by;
Get wire rod appropriate diameter, that material is H08A, block into suitable length as the core wire of welding rod, stand-by;
Above raw material is made to welding rod finished product according to the known preparation method of welding rod, obtain the hydrogen controlled electrode for pipeline root bead.
This welding rod is carried out to the operation of pipeline root bead, and welding rod has good welding technological properties, and welding process has realized one side welding with back formation, and appearance of weld is attractive in appearance simultaneously, and the removability of slag is good.Detect its diffusible hydrogen content and reach low hydrogen standard.
Embodiment 3
Get marble dust, fluorite powder, quartz powder, rutile powder, ferrotianium powder, silicon iron powder, ferromanganese powder, magnesia powder, powdered sodium carbonate, with following mass fraction proportioning, mix:
Figure BDA0000420138840000042
Above blending constituent is mixed to the raw material as electrode coating, stand-by;
Get wire rod appropriate diameter, that material is H08A, block into suitable length as the core wire of welding rod, stand-by;
Above raw material is made to welding rod finished product according to the known preparation method of welding rod, obtain the hydrogen controlled electrode for pipeline root bead.
This welding rod finished product is carried out to molten metals detection, and its mass content is carbon 0.082%, manganese 1.03%, silicon 0.48%, sulphur 0.008%, phosphorus 0.014%, and surplus is iron.
This welding rod is carried out to the operation of pipeline root bead, and welding rod has good welding technological properties, and welding process has realized one side welding with back formation, and appearance of weld is attractive in appearance simultaneously, and the removability of slag is good.Detect its diffusible hydrogen content and reach low hydrogen standard.
Above embodiments of the invention are had been described in detail, but described content is only preferred embodiment of the present invention, not in order to limit the present invention.All any modifications of making in application range of the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (4)

1. for a hydrogen controlled electrode for pipeline root bead, by core wire and coating two parts, formed, it is characterized in that the raw materials of described coating is comprised of calcite and fluorite, quartz, rutile, ferrotianium, ferrosilicon, ferromanganese, magnesia, sodium carbonate.
2. a kind of hydrogen controlled electrode for pipeline root bead according to claim 1, is characterized in that the mass fraction of described raw materials is:
Figure FDA0000420138830000011
3. a kind of hydrogen controlled electrode for pipeline root bead according to claim 1 and 2, is characterized in that the mass fraction of described raw materials is:
Figure FDA0000420138830000012
4. a kind of hydrogen controlled electrode for pipeline root bead according to claim 1 and 2, the material that it is characterized in that described core wire is H08A steel.
CN201310603142.2A 2013-11-22 2013-11-22 A kind of low hydrogen type electrode for pipeline root bead Active CN103600181B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191110A (en) * 2014-08-28 2014-12-10 北京金威焊材有限公司 One-face welding and two-face forming welding wire with back face argon-filling-free protection
CN105057924A (en) * 2015-08-25 2015-11-18 中科院广州能源所盱眙凹土研发中心 Welding electrode coating
CN112247398A (en) * 2020-11-02 2021-01-22 郑州大学 Low-hydrogen easy-to-weld alkaline flux-cored wire for structural steel prepared from steel slag
CN116586823A (en) * 2023-07-17 2023-08-15 成都先进金属材料产业技术研究院股份有限公司 Welding wire molten steel and welding wire for welding medium-pressure hydrogen transmission pipeline and preparation method thereof

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CN85109044A (en) * 1985-12-13 1987-08-19 山东工业大学 The Fe-Cr-C of alkali metal containing is a hardfacing electrode
CN101890594A (en) * 2010-07-30 2010-11-24 西安理工大学 Low-hydrogen basic electrode for 25Cr2Ni4MoV alloy steel welding
CN101898286A (en) * 2010-07-30 2010-12-01 西安理工大学 Low-hydrogen alkaline welding rod for 25Cr2Ni4MoV alloy steel manual arc welding
CN101905395A (en) * 2010-07-30 2010-12-08 西安理工大学 Low-hydrogen basic electrode for welding FV520 (B) stainless steel
CN101913034A (en) * 2010-07-30 2010-12-15 西安理工大学 Low-hydrogen basic electrode for manual metal arc welding of FV520 (B) stainless steel
CN103008923A (en) * 2012-12-21 2013-04-03 西安理工大学 Low-hydrogen basic welding rod for welding 1Ni9 steel and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN85109044A (en) * 1985-12-13 1987-08-19 山东工业大学 The Fe-Cr-C of alkali metal containing is a hardfacing electrode
CN101890594A (en) * 2010-07-30 2010-11-24 西安理工大学 Low-hydrogen basic electrode for 25Cr2Ni4MoV alloy steel welding
CN101898286A (en) * 2010-07-30 2010-12-01 西安理工大学 Low-hydrogen alkaline welding rod for 25Cr2Ni4MoV alloy steel manual arc welding
CN101905395A (en) * 2010-07-30 2010-12-08 西安理工大学 Low-hydrogen basic electrode for welding FV520 (B) stainless steel
CN101913034A (en) * 2010-07-30 2010-12-15 西安理工大学 Low-hydrogen basic electrode for manual metal arc welding of FV520 (B) stainless steel
CN103008923A (en) * 2012-12-21 2013-04-03 西安理工大学 Low-hydrogen basic welding rod for welding 1Ni9 steel and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191110A (en) * 2014-08-28 2014-12-10 北京金威焊材有限公司 One-face welding and two-face forming welding wire with back face argon-filling-free protection
CN104191110B (en) * 2014-08-28 2016-02-24 北京金威焊材有限公司 The welding wire of applying argon gas protection is exempted from the single face welding and double face shaping back side
CN105057924A (en) * 2015-08-25 2015-11-18 中科院广州能源所盱眙凹土研发中心 Welding electrode coating
CN105057924B (en) * 2015-08-25 2017-10-03 中科院广州能源所盱眙凹土研发中心 Chemical coating of welding electrode
CN112247398A (en) * 2020-11-02 2021-01-22 郑州大学 Low-hydrogen easy-to-weld alkaline flux-cored wire for structural steel prepared from steel slag
CN112247398B (en) * 2020-11-02 2022-04-12 郑州大学 Low-hydrogen easy-to-weld alkaline flux-cored wire for structural steel prepared from steel slag
CN116586823A (en) * 2023-07-17 2023-08-15 成都先进金属材料产业技术研究院股份有限公司 Welding wire molten steel and welding wire for welding medium-pressure hydrogen transmission pipeline and preparation method thereof
CN116586823B (en) * 2023-07-17 2023-10-13 成都先进金属材料产业技术研究院股份有限公司 Welding wire molten steel and welding wire for welding medium-pressure hydrogen transmission pipeline and preparation method thereof

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