A kind of cleaning procedure extracting tabersonine from Voacanga
Technical field
The present invention relates to field of plant extraction, also relate to extraction tabersonine, be specifically related to the cleaning procedure extracting tabersonine from Voacanga seed.
Background technology
Tabersonine has another name called Aspidospermidine-3-carboxylic acid,2,3,6,7-tetradehydro-(5ALPHA,12BETA,19ALPHA)-methylseter, willow leaf tabersonine, is the one list indoles alkaloid in African Voacanga (being called for short: Voacanga), belongs to the yaruru alkaline in catharanthus alkaloid.It has the effects such as step-down, antitumor, hypoglycemic, diuresis, and for the treatment of the various diseases such as apoplexy sequela, ischemia hypertensive encephalopathy, nervosa tachycardia and other plant nervous dysfunction.In addition, Aspidospermidine-3-carboxylic acid,2,3,6,7-tetradehydro-(5ALPHA,12BETA,19ALPHA)-methylseter is also widely used in synthesis cancer therapy drug vinpocetin.
The production mainly chemosynthesis of current tabersonine; Or obtain from Voacanga extraction and isolation, normally the seed in Voacanga shell is dried, fragmentation extracts.Voacanga aboundresources, raw material sources are extensive.This seed is annual one ripe, and can keep biological Sustainable development, and in Voacanga seed, the content of tabersonine is about about 2.65%, content is higher, has industrialization value.Domestic also started introduction and acclimatization Africa Voacanga.
For the concrete technology technology of extraction and isolation tabersonine, the technical publications such as patent CN201010609832.5, CN201210165108.7, CN201010554096.8, CN201010602111.1, CN201110237688.1 all has introduction, but there is following problem:
1. effective component extraction rate is low, and organic solvent consumption is large, causes industrial production cost higher.
2. soda acid usage quantity is large, and require high to equipment is corrosion-resistant, and wastewater treatment capacity is large.
3. various toxic organic solvent usage quantity is large, and recycling difficulty, is also unfavorable for that producers' health and environment is protected.
For technology disclosed in immediate documents CN201010602111.1, soda acid be used to soak, and repeated multiple times adjustment potential of hydrogen, use a large amount of soda acid, operation steps is more; And soda acid consumption is large, equipment corrosion requires high, and wastewater treatment capacity is large.
Summary of the invention
Main purpose of the present invention is to provide a kind of technique extracting tabersonine from Voacanga of efficient, environmental protection.
The technical solution adopted in the present invention is: a kind of technique extracting tabersonine from Voacanga, is characterized in that: step comprises:
Pre-treatment: get Voacanga seed and dry, peel off, pulverize;
Micronizing process: the material after coarse reduction is carried out micronizing;
Extraction and isolation: it is centrifugal after ultrasonic 0.5-1 hour under normal temperature super-fine powder to be added 1.5-3 times amount ethyl acetate (mass volume ratio);
Filter residue 2-5 times amount ethyl acetate (mass volume ratio) refluxing extraction 2 times, each 0.5-2 hour;
Reflux extracting liquid and ultrasonic rear centrifugate are merged concentrated; Concentrated main purpose is recycling design, also reduces the reagent dosage of subsequent disposal, oozes, also can determine an empirical value accordingly, such as, be concentrated to certain volume, simplify the operation so can be concentrated into solvent-free (ethyl acetate) drop;
0.5-3 times amount (volume ratio) the 6%-10%TritonX-114 aqueous solution is added, insulated and stirred 0.5-1 hour at 35 DEG C-50 DEG C in concentrated solution, centrifugal; Add suitable quantity of water in solid, stir 10-20 minute, leave standstill, separate upper strata yellow oil, with method extraction 1-3 time; The tabersonine product that gained yellow oil is namely liquid.
Preferably, described yellow oil adds 5-10 doubly (mass volume ratio) acetic acid ethyl dissolution, then adds hydrochloric acid, and tune pH is 4-5, left at room temperature 4-8 hour crystallization; Through centrifugal, dry tabersonine hydrochloride.Recycling after ethyl acetate reclaims, sour consumption is little, usual centrifugal rear centrifugate process discharge.Concentration of hydrochloric acid is not strict with, and preferably uses concentrated hydrochloric acid, reduces usage quantity.
Preferably, described twice backflow gained extracting solution, primary and ultrasonic rear centrifugate merges and then concentrates, and second time extracting solution is used as next batch Extraction solvent for the first time.
Preferably, after described concentrated solution adds the TritonX-114 aqueous solution, the centrifugate of centrifugal treating and extraction liquid recycle; Because amount seldom, also can process discharge.
Preferably, in described concentration, recovered solvent recycles.
Advantageous Effects of the present invention:
1. extract again after the seed of Voacanga being peeled off pioneeringly, greatly reduce material treatment capacity while ensureing productive rate, greatly reduce solvent usage quantity.And similar devices such as employing existing sunflower seeds, Semen Cucurbitae decorticator etc. of peeling off can realize.
2. adopt micronizing to combine with ultrasonic extraction, improve tabersonine extraction yield, decrease solvent load, shorten extraction time.Supersound process destroys material cell tissue, is beneficial to extraction.
3. purge process introduces Cloud-Point Extraction Technique principle, solves the problems such as traditional technology soda acid uses pollution to environment, product yield is low, purity is low.
4. the ingenious combination of technology characteristics, overall extraction efficiency is high, and disposal of pollutants is few; Zero release liquid tabersonine can be obtained in whole process.The acid & alkali liquid of the processing salify also only little amount of crystallisation process discharge, and this acid & alkali liquid also can be applied mechanically in less demanding occasion.Realize zero release.
Embodiment
There is provided preferred embodiment below, to make those skilled in the art clearly and technical scheme clearly of the present invention and Advantageous Effects.But enforcement of the present invention is not limited in the following example.Simultaneously do not prove that formula of the present invention is unique particular requirement yet, but allow reasonably equivalent replace and industrial production, practical application error.
Embodiment one
Voacanga pre-treatment: by Voacanga seed drying, peel off, pulverize that to be No. 5 sieves for subsequent use.
Micronizing process: the Voacanga after pulverizing is ground into super-fine powder.
Extraction and isolation: get 10Kg super-fine powder, adds 20L ethyl acetate, and the ultrasonic lower effect of 200W 30 minutes under normal temperature, centrifugal, filtrate is for subsequent use;
Filter residue adds 30L ethyl acetate backflow and extracts 2 times, each 1 hour; To extracting solution and ultrasonic rear centrifugate merge for the first time, heating is concentrated into frozen-free drop and oozes, and the condensation product obtained is solvent, recycle; Second time extracting solution is used as next batch first time Extraction solvent;
Add the 1 times amount volume 8%TritionX-114 aqueous solution in gained concentrated solution, stir 1 hour at 45 DEG C, centrifugal, centrifugate is calibration and usage again; Add 0.2L water in solid, stir 10 minutes, leave standstill, separate upper strata yellow oil; Extract again once with method, be total to obtain yellow oil, i.e. tabersonine 0.52Kg; Extraction liquid recycles;
Crystallization: after yellow oil being added 3L acetic acid ethyl dissolution, add concentrated hydrochloric acid again, regulate and make the pH of ethyl acetate layer be 4.5, left at room temperature 8 hours crystallizatioies, crystal obtains tabersonine hydrochloride 0.50Kg through centrifugal, dry, is 99.1% through HPLC normalization method detection level.
Embodiment two
Voacanga pre-treatment: by Voacanga seed drying, peel off, pulverized 80 mesh sieves.
Micronizing process: the powder after pulverizing is carried out micronizing.
Extraction and isolation: get 20Kg powder, adds 50L ethyl acetate, and the ultrasonic lower effect of 200W 45 minutes under normal temperature, centrifugal, filtrate is for subsequent use;
Filter residue adds 40L ethyl acetate backflow and extracts 2 times, each 1 hour; To extracting solution and ultrasonic rear centrifugate merge for the first time, be concentrated into original volume 1/2, the solvent collection that concentration obtains is for subsequent use; The preparation of second time extracting solution is used as next batch first time Extraction solvent;
Add the 1.5 times amount volume 7%TritionX-114 aqueous solution in concentrated solution, stir 0.5 hour at 45 DEG C, centrifugal, add 0.5L water in solid, stir 15 minutes, leave standstill, separate upper strata yellow oil; Extract again once with method, merge to obtain yellow oil, tabersonine 1.02Kg; Centrifugate and extraction liquid process discharge;
Crystallization: yellow oil is added 6L acetic acid ethyl dissolution, then add concentrated hydrochloric acid, regulates and makes the pH=4 of ethyl acetate layer, left at room temperature 6 hours, and crystal is through centrifugal, and dry tabersonine hydrochloride 0.99Kg is 99.4% through HPLC normalization method detection level.
Embodiment three
Voacanga pre-treatment: by Voacanga seed drying, peel off, pulverize and be 50 mesh sieves.
Micronizing process: the Voacanga after pulverizing is ground into super-fine powder.
Extraction and isolation: get 10Kg super-fine powder, adds the ethyl acetate 20L of concentration and recovery in embodiment one, and the ultrasonic lower effect of 200W 30 minutes under normal temperature, centrifugal, filtrate is for subsequent use;
Filter residue adds the ethyl acetate successively refluxing extraction of second time extracting solution and concentration and recovery in 30L embodiment one, each 1 hour; To extracting solution and ultrasonic rear centrifugate merge for the first time, being concentrated into frozen-free drop oozes, and recycling design is for subsequent use; Second time extracting solution prepares as next batch first time Extraction solvent again;
Add the 2 times amount volume 6%TritionX-114 aqueous solution in gained concentrated solution, stir 1 hour at 45 DEG C, centrifugal, centrifugate is calibration and usage again; Add 0.2L water in solid, stir 15 minutes, leave standstill, separate upper strata yellow oil; Extract again once with method, be total to obtain yellow oil, tabersonine 0.53Kg; Extraction liquid recycles;
Crystallization: yellow oil is added 4L acetic acid ethyl dissolution, then add concentrated hydrochloric acid, regulates and makes the pH of ethyl acetate layer be 4.5, left at room temperature 6 hours crystallizatioies, crystal is through centrifugal, and dry tabersonine hydrochloride 0.51Kg is 99.0% through HPLC normalization method detection level.