CN102229637A - Process for extracting tea saponin by using membrane separation and concentration - Google Patents

Process for extracting tea saponin by using membrane separation and concentration Download PDF

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Publication number
CN102229637A
CN102229637A CN2011101009955A CN201110100995A CN102229637A CN 102229637 A CN102229637 A CN 102229637A CN 2011101009955 A CN2011101009955 A CN 2011101009955A CN 201110100995 A CN201110100995 A CN 201110100995A CN 102229637 A CN102229637 A CN 102229637A
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saponin
methyl alcohol
tea
rice
tea saponin
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CN102229637B (en
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张向杰
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Zhejiang Jiusheng Camellia oleifera Technology Co.,Ltd.
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ZHEJIANG CHOISUN TEA DEVELOPMENT CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

The invention relates to a process for extracting tea saponin by using membrane separation and concentration. The process is characterized in that: a camellia cake raw material is subjected to drying, grinding and crushing to obtain the camellia cake microparticles, the crushed camellia cake is added to a rotocel extractor, followed by adding methanol to carry out lixiviating, the remainder in the rotocel extractor is the saponin slag after completing the lixiviation; the saponin slag is added to a long-tube evaporator to recover the methanol; impurities and pigment are filtered through active carbon, then moisture is recovered through membrane separation equipment; the finished product of the tea saponin is obtain through adopting spray drying. According to the production process provided by the present invention, energy consumption in the production process can be reduced; various raw materials can be recycled; the energy is saved while the discharge is reduced; the product quality is improved.

Description

A kind of tea saponin that extracts adopts the concentrated technology of membrane sepn
[technical field]
The present invention relates to a kind of tea seed deep process technology field, a kind of tea saponin that extracts that is specifically related to from the oil tea tea dregs of rice adopts the concentrated Technology field of membrane sepn.
[background technology]
Tea saponin has another name called the tea saponin; be by a class candy glucoside compound that extracts in the tea tree seed; it is a kind of well behaved natural surface active agent; it can be widely used in fields such as light industry, chemical industry, agricultural chemicals, feed, breed, weaving, oil recovery, mining, building materials and expressway construction, makes emulsifying agent, cleaning agent, inert ingredient, fodder additives, crab shrimp aquaculture protective material, textile auxiliary agent, oilfield foaming agent, mining flotation agent and gas concrete suds-stabilizing agent and concrete admixture---frostproofer etc.
The basic technology of domestic industry proposition tea saponin is as follows at present, at first the tea dregs of rice is pulverized and is ground; Lixiviate in the flat-turn leacher then, adding concentration is 65% methyl alcohol in flat-turn leacher, and the mass ratio of oil tea and methyl alcohol is 1: 10, stirs back about 2.5 hours, the bottom obtains methyl alcohol saponin mixing solutions from flat-turn leacher, extracts the back that finishes and obtain the saponin slag in flat-turn leacher; Methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; After put into external circulation evaporator and reclaim moisture, then spraying drying promptly obtains the tea saponin finished product.
This technology is in the external circulation evaporator stage, reclaim moisture and reach cotton-shaped tea saponin throw out is concentrated purpose, solid content about 30%, spraying drying then.Adopt external circulation evaporator to concentrate, following shortcoming arranged at present:
1. use quantity of steam big.Per hour evaporate 1000 kg of water, basic gas consumption is in 1000 kg of vapor.
2. recovery and concentration time are longer.Per hour to evaporate 1000 kilograms vaporizer is example, needs 6 hours just can reach spissated purpose, is easy to bubble, and causes to turn over pipe and need to evaporate again in condenser.
Since vaporizer in temperature 100 the degree about, 6 hours time caused the material color darker, and the finished product Application Areas is restricted.
Based on the problems referred to above, make its energy consumption in production process height, operation inconvenience, the size variation of quantity of steam often causes foam to turn over pipe, and color is darker, the Application Areas of restriction finished product.
[summary of the invention]
For solving above deficiency, the invention provides a kind of technology that tea saponin adopts membrane sepn to concentrate of extracting, adopt this technology can overcome energy consumption height in the tea saponin extraction process, operation inconvenience, the size variation of quantity of steam often causes foam to turn over pipe, finished product and color are darker, the Application Areas of restriction finished product.
The technical solution used in the present invention is: a kind of tea saponin that extracts adopts concentrated its concrete steps of technology of membrane sepn as follows:
1. tea dregs of rice raw material is adopted drying machine drying, the back is ground into particulate by grinding device grinding;
2. the tea dregs of rice after will pulverizing are put into flat-turn leacher and are added the methyl alcohol lixiviate, extract methyl alcohol saponin mixing solutions in the flat-turn leacher bottom, extract the flat-turn leacher residue that finishes and are the saponin slag;
3. above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor and reclaim methyl alcohol;
4. above-mentioned solution is passed through activated carbon filtration impurity and pigment, reclaim moisture by membrane separation plant then;
5. promptly obtain the finished product tea saponin after above-mentioned crude product being adopted spraying drying.
Described a kind of tea saponin that extracts adopts the concentrated technology of membrane sepn to it is characterized in that the concentration of described methyl alcohol is 50%-80%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 6-1: 12, and methyl alcohol and the tea dregs of rice mixing time 1-3 hour.
Described a kind of tea saponin that extracts adopts the concentrated technology of membrane sepn to it is characterized in that described solution is 10-20 minute by the activated carbon filtration time;
Described a kind of tea saponin that extracts adopts the concentrated technology of membrane sepn to it is characterized in that described membrane separation plant adopts the Chinese medicine membrane separation plant, will pass through the film that does not wait big small-bore, effective filtration area 20-50m through the liquid behind the activated carbon filtration 2, processing power 1T/H;
The present invention is based on above principle and adopt impurity and pigment in the activated carbon filtration solution, make the low increase finished product of colourity of final finished utilize the field.By membrane separation technique, aforesaid liquid is at first equaled the tea saponin molecular diameter by membrane pore size, because the impurity molecule aperture can't pass through greater than this membrane pore size impurity, and tea saponin and water molecules can screen and pass through; Then by membrane pore size less than tea saponin molecule aperture but, effective tea saponin is filtered out, and water molecules reclaims by film greater than the water molecules aperture.Adopt membrane separation technique can tea saponin to separate completely and hold back, water is removed, make effective constituent obtain concentrating refining; And make impurity be not easy to be blocked in the film surface by the operation process of particular design, and having solved a film contamination and plugging difficult problem, the film permeate water can be recycled prerequisite and go out operation, energy-saving and emission-reduction.
Application of membrane separation technology has following advantage in this technology:
1. whenever take off one ton of water, power consumption 5 degree (solid content is concentrated to more than 30% by 2%);
2. normal temperature concentrates down, can not cause saponin liquid to bubble and turn over pipe;
3. product colour is lighter, and Application Areas is wide in range.
Beneficial effect of the present invention: adopt the production technique of this law, can reduce energy consumption in the production process, and various raw materials are recycled, the energy-conservation reduction simultaneously discharged, and improves the quality of products simultaneously.
Further understand feature of the present invention and technology contents for making, see embodiment for details, yet appended embodiment is only for reference and explanation usefulness, and the present invention is limited.
[embodiment]
With specific embodiment the present invention is elaborated below:
Embodiment 1, and a kind of tea saponin that extracts adopts concentrated its concrete steps of technology of membrane sepn as follows: tea dregs of rice raw material is adopted drying machine drying, and the journey particulate is pulverized by grinding device grinding in the back; The tea dregs of rice after pulverizing are put into flat-turn leacher add the methyl alcohol lixiviate, the concentration of methyl alcohol is 50%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 6-1: 12, and methyl alcohol and the tea dregs of rice mixing time 1-3 hour.Extract methyl alcohol saponin mixing solutions in the flat-turn leacher bottom, extract the flat-turn leacher residue that finishes and be the saponin slag; Above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; By activated carbon filtration impurity and pigment, solution is 10-20 minute by the activated carbon filtration time with above-mentioned solution, reclaims moisture by membrane separation plant then; To promptly obtain the finished product tea saponin after the above-mentioned crude product employing spraying drying.
Embodiment 2, and a kind of tea saponin that extracts adopts concentrated its concrete steps of technology of membrane sepn as follows: tea dregs of rice raw material is adopted drying machine drying, and the journey particulate is pulverized by grinding device grinding in the back; The tea dregs of rice after pulverizing are put into flat-turn leacher add the methyl alcohol lixiviate, the concentration of methyl alcohol is 70%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 6-1: 12, and methyl alcohol and the tea dregs of rice mixing time 1-3 hour.Extract methyl alcohol saponin mixing solutions in the flat-turn leacher bottom, extract the flat-turn leacher residue that finishes and be the saponin slag; Above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; By activated carbon filtration impurity and pigment, solution is 10-20 minute by the activated carbon filtration time with above-mentioned solution, reclaims moisture by membrane separation plant then; To promptly obtain the finished product tea saponin after the above-mentioned crude product employing spraying drying.
Embodiment 3, and a kind of tea saponin that extracts adopts concentrated its concrete steps of technology of membrane sepn as follows: tea dregs of rice raw material is adopted drying machine drying, and the journey particulate is pulverized by grinding device grinding in the back; The tea dregs of rice after pulverizing are put into flat-turn leacher add the methyl alcohol lixiviate, the concentration of methyl alcohol is 80%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 6-1: 12, and methyl alcohol and the tea dregs of rice mixing time 1-3 hour.Extract methyl alcohol saponin mixing solutions in the flat-turn leacher bottom, extract the flat-turn leacher residue that finishes and be the saponin slag; Above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; By activated carbon filtration impurity and pigment, solution is 10-20 minute by the activated carbon filtration time with above-mentioned solution, reclaims moisture by membrane separation plant then; To promptly obtain the finished product tea saponin after the above-mentioned crude product employing spraying drying.
Embodiment 4, and a kind of tea saponin that extracts adopts concentrated its concrete steps of technology of membrane sepn as follows: tea dregs of rice raw material is adopted drying machine drying, and the journey particulate is pulverized by grinding device grinding in the back; The tea dregs of rice after pulverizing are put into flat-turn leacher add the methyl alcohol lixiviate, the concentration of methyl alcohol is 60-80%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 6, methyl alcohol and the tea dregs of rice mixing time 1-3 hour.Extract methyl alcohol saponin mixing solutions in the flat-turn leacher bottom, extract the flat-turn leacher residue that finishes and be the saponin slag; Above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; By activated carbon filtration impurity and pigment, solution is 10-20 minute by the activated carbon filtration time with above-mentioned solution, reclaims moisture by membrane separation plant then; To promptly obtain the finished product tea saponin after the above-mentioned crude product employing spraying drying.
Embodiment 5, and a kind of tea saponin that extracts adopts concentrated its concrete steps of technology of membrane sepn as follows: tea dregs of rice raw material is adopted drying machine drying, and the journey particulate is pulverized by grinding device grinding in the back; The tea dregs of rice after pulverizing are put into flat-turn leacher add the methyl alcohol lixiviate, the concentration of methyl alcohol is 60-80%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 10, methyl alcohol and the tea dregs of rice mixing time 1-3 hour.Extract methyl alcohol saponin mixing solutions in the flat-turn leacher bottom, extract the flat-turn leacher residue that finishes and be the saponin slag; Above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; By activated carbon filtration impurity and pigment, solution is 10-20 minute by the activated carbon filtration time with above-mentioned solution, reclaims moisture by membrane separation plant then; To promptly obtain the finished product tea saponin after the above-mentioned crude product employing spraying drying.
Embodiment 6, and a kind of tea saponin that extracts adopts concentrated its concrete steps of technology of membrane sepn as follows: tea dregs of rice raw material is adopted drying machine drying, and the journey particulate is pulverized by grinding device grinding in the back; The tea dregs of rice after pulverizing are put into flat-turn leacher add the methyl alcohol lixiviate, the concentration of methyl alcohol is 60-80%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 12, methyl alcohol and the tea dregs of rice mixing time 1-3 hour.Extract methyl alcohol saponin mixing solutions in the flat-turn leacher bottom, extract the flat-turn leacher residue that finishes and be the saponin slag; Above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; By activated carbon filtration impurity and pigment, solution is 10-20 minute by the activated carbon filtration time with above-mentioned solution, reclaims moisture by membrane separation plant then; To promptly obtain the finished product tea saponin after the above-mentioned crude product employing spraying drying.
Adopt the production technique of this law, can reduce energy consumption in the production process, and various raw materials are recycled, the energy-conservation reduction simultaneously discharged, and improves the quality of products simultaneously.
Yet the preferable feasible embodiment of above-mentioned only the present invention, non-so limitation protection domain of the present invention is done various distortion or is applied mechanically all within this technical scheme protection domain according to the foregoing description.

Claims (4)

  1. One kind to extract its speciality of technology that tea saponin adopts membrane sepn to concentrate be that tea dregs of rice raw material is adopted drying machine drying, the back is ground into particulate by grinding device grinding; The tea dregs of rice after pulverizing are put into flat-turn leacher add the methyl alcohol lixiviate, extract methyl alcohol saponin mixing solutions, extract the flat-turn leacher residue that finishes and be the saponin slag in the flat-turn leacher bottom; Above-mentioned methyl alcohol saponin mixing solutions is put into long-tube evaportor reclaim methyl alcohol; Above-mentioned solution by activated carbon filtration impurity and pigment, is reclaimed moisture by membrane separation plant then; To promptly obtain the finished product tea saponin after the above-mentioned crude product employing spraying drying.
  2. 2. a kind of tea saponin that extracts according to claim 1 adopts the concentrated technology of membrane sepn to it is characterized in that the concentration of described methyl alcohol is 50%-80%, and the mass ratio of the methyl alcohol and the tea dregs of rice is 1: 6-1: 12, and methyl alcohol and the tea dregs of rice mixing time 1-3 hour.
  3. 3. a kind of tea saponin that extracts according to claim 1 adopts the concentrated technology of membrane sepn to it is characterized in that described solution is 10-20 minute by the activated carbon filtration time.
  4. 4. a kind of tea saponin that extracts according to claim 1 adopts the concentrated technology of membrane sepn it is characterized in that, described membrane separation plant adopts the Chinese medicine membrane separation plant, to pass through the film that does not wait big small-bore, effective filtration area 20-50m through the liquid behind the activated carbon filtration 2, processing power 1T/H.
CN201110100995.5A 2011-04-18 2011-04-18 A kind of technique of extracting Tea Saponin employing membrane separation concentration Active CN102229637B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103613116A (en) * 2013-12-09 2014-03-05 衡阳师范学院 Method for simultaneously and comprehensively recycling zinc ash and high-arsenic zinc oxide in iron and steel plant
CN104877039A (en) * 2015-05-29 2015-09-02 上海师范大学 Method for inhibiting foam generation during vacuum concentration of saponin solution
CN106565813A (en) * 2016-09-26 2017-04-19 中国林业科学研究院亚热带林业研究所 Processing method for continuously purifying tea saponin
CN107513546A (en) * 2017-09-30 2017-12-26 德兰梅勒(北京)分离技术股份有限公司 Extract the membrane separating method of biological polypeptide
CN107541364A (en) * 2017-10-18 2018-01-05 湖南大三湘茶油电子商务有限公司 Mo Luohai bud camellia handmade soaps through desensitization process and preparation method thereof
CN109456384A (en) * 2018-09-25 2019-03-12 江西久晟油茶发展有限公司 A kind of Tea Saponin negative pressure continuously leaches method for concentration
CN110526954A (en) * 2019-07-15 2019-12-03 江西久晟油茶发展有限公司 A kind of Tea Saponin process units and its method

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CN101863950A (en) * 2010-06-07 2010-10-20 邓培红 Method for extracting tea saponin from oil tea cakes
CN102002089A (en) * 2010-11-12 2011-04-06 安徽映山红生物科技有限公司 Process for extracting tea saponin from tea seed cakes or meal

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CN101863950A (en) * 2010-06-07 2010-10-20 邓培红 Method for extracting tea saponin from oil tea cakes
CN102002089A (en) * 2010-11-12 2011-04-06 安徽映山红生物科技有限公司 Process for extracting tea saponin from tea seed cakes or meal

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103613116A (en) * 2013-12-09 2014-03-05 衡阳师范学院 Method for simultaneously and comprehensively recycling zinc ash and high-arsenic zinc oxide in iron and steel plant
CN103613116B (en) * 2013-12-09 2014-11-05 衡阳师范学院 Method for simultaneously and comprehensively recycling zinc ash and high-arsenic zinc oxide in iron and steel plant
CN104877039A (en) * 2015-05-29 2015-09-02 上海师范大学 Method for inhibiting foam generation during vacuum concentration of saponin solution
CN106565813A (en) * 2016-09-26 2017-04-19 中国林业科学研究院亚热带林业研究所 Processing method for continuously purifying tea saponin
CN106565813B (en) * 2016-09-26 2018-06-19 中国林业科学研究院亚热带林业研究所 The processing method that a kind of Tea Saponin continuously purifies
CN107513546A (en) * 2017-09-30 2017-12-26 德兰梅勒(北京)分离技术股份有限公司 Extract the membrane separating method of biological polypeptide
CN107541364A (en) * 2017-10-18 2018-01-05 湖南大三湘茶油电子商务有限公司 Mo Luohai bud camellia handmade soaps through desensitization process and preparation method thereof
CN109456384A (en) * 2018-09-25 2019-03-12 江西久晟油茶发展有限公司 A kind of Tea Saponin negative pressure continuously leaches method for concentration
CN110526954A (en) * 2019-07-15 2019-12-03 江西久晟油茶发展有限公司 A kind of Tea Saponin process units and its method

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