CN103586638A - Machining device for machining polygon and machining method thereof - Google Patents
Machining device for machining polygon and machining method thereof Download PDFInfo
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- CN103586638A CN103586638A CN201310560676.1A CN201310560676A CN103586638A CN 103586638 A CN103586638 A CN 103586638A CN 201310560676 A CN201310560676 A CN 201310560676A CN 103586638 A CN103586638 A CN 103586638A
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- box body
- auxiliary box
- axle
- processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/24—Making square or polygonal ends on workpieces, e.g. key studs on tools
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- Mechanical Engineering (AREA)
- Milling Processes (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention discloses a machining device for machining a polygon and a machining method thereof. The machining device comprises a main box body and an auxiliary box body which are arranged side by side, a first shaft is installed on the first main box, a cutter head is arranged at one end, close to the auxiliary box body, of the first shaft, the cutter head is provided with a cutting tool, and the end, where the cutter head is arranged, of the first shaft is further provided with a spline groove sleeve; a second shaft is installed on the auxiliary box body, a spline groove is formed in one end, close to the main box body, of the second shaft, the spline groove is matched with the spline groove sleeve in installation, a driving wheel is installed on a position, located inside the auxiliary box body, of the second shaft, and the common multiple of the ratio of the number of teeth of the driving wheel to the number of teeth of a driven wheel is equal to the number of sides of the polygon to be machined; the driven wheel transmits power to a driven wheel installed on a third shaft through a middle idle gear, and a chuck is installed at the end, close to the main box body, of the third shaft. The machining device can achieve one-time machining forming for polygon components, and compared with working efficiency of an existing milling machine and a planning machine, working efficiency of the machining device can be increased by 2-3 times.
Description
Technical field
The present invention relates to a kind of for processing polygonal processing unit (plant) and processing method thereof.
Background technology
In mechanical processing process, often there is the structure on one end of a lot of cylinders or screw rod with following shape: the parts such as opposite side shape, isosceles triangle, square, hexagon.Traditional processing technology generally adopts the lathes such as milling machine, planer or machining center to process said structure, yet with milling machine and planer processing polygon workpeace, efficiency is not high, and precision is also bad, makes the part processing cannot meet instructions for use; Adopt Cutter Body Processing with Machining Center, although can meet the instructions for use of precision, processing cost is quite high, cannot meet the user demand of medium-sized and small enterprises, has limited need of production.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of for processing polygonal processing unit (plant) and processing method thereof for problems of the prior art, its objective is the disposable machine-shaping realizing polygonal part, when improving working (machining) efficiency, cut down finished cost.
Technical scheme of the present invention is that this kind comprises for processing polygonal processing unit (plant) main box and the auxiliary box body being set up in parallel, the first axle is installed on described main box, on the first axle and one end of close auxiliary box body is provided with cutterhead, cutting tool is installed on cutterhead, be positioned on described main box and one end of close auxiliary box body, the hydraulic cushion deceleration cylinder that is provided with restriction cutting tool feed, one end that cutterhead is set on the first described axle is also provided with spline cover; The second axle is installed on described auxiliary box body, on the second axle and one end of close main box is provided with spline, and spline coordinates installation with spline cover, on the second described axle, and the inside that is positioned at auxiliary box body is provided with driving wheel, driven pulley by middle idle wheel by transmission of power to the driven pulley being arranged on the 3rd axle, and the common multiple of the ratio of the number of teeth of driving wheel and the number of teeth of driven pulley equals polygonal limit to be processed number; One end near main box on the 3rd described axle is provided with chuck.
Described processing unit (plant) also comprises guide rail and cylinder, and auxiliary box body is positioned on guide rail, and cylinder drives auxiliary box body to move forward and backward on guide rail.
On described guide rail, and between main box and auxiliary box body, be provided with return hydraulic cylinder limit switch, be positioned on auxiliary box body and be provided with contact near a side of main box, contact and return hydraulic cylinder limit switch are used in conjunction with.
Be positioned on described main box and one end of close auxiliary box body, be provided with the hydraulic cushion deceleration cylinder of restriction cutting tool feed.
A kind of utilization above-mentionedly comprises for processing the method that polygonal processing unit (plant) processes:
1) standard component is arranged on chuck and is clamped, and transmission cutterhead, make a limit of the cutting edge alignment criteria part of cutting tool;
2) open the button of cylinder, promote auxiliary box body and move forward along track, and suitably regulate hydraulic pressure buffer deceleration cylinder, make the feed of cutting tool meet processing request;
3) adjusting cylinders backhaul limit switch and contact, the length of cut of assurance workpiece to be processed;
4) unload standard component, install and clamp workpiece to be processed, start rotation, opens rotary knob, promotes auxiliary box body and slowly moves forward, until contact return hydraulic cylinder limit switch is shut down and measured;
5) opposite side and length violation close the workpiece of drawing requirement, can regulate cutter rotation radial distance and contact, process.
This kind with said structure has the following advantages for processing polygonal processing unit (plant) and processing method thereof:
1. this kind be for processing polygonal processing unit (plant) and processing method thereof by one section of spline is set on auxiliary box body, and equipped with the spline cover on main box, is convenient to feeding; Driving wheel is installed simultaneously in the middle of auxiliary box body, idle wheel in the middle of driving wheel rotary drive, middle idle wheel rotary drive is given the driven pulley of workpiece to be processed is coaxially set, so just formed the opposite direction rotating of cutting tool and workpiece to be processed, avoid the arc of cutting tool rotary cutting generation, guaranteed the perpendicularity in cutting face.
2. this kind can be realized the disposable machine-shaping to polygonal part for processing polygonal processing unit (plant) and processing method thereof, compared to existing employing milling machine and planer processing polygon workpeace, can improve 2-3 operating efficiency doubly.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is structural representation of the present invention.
Fig. 2 is transmission principle figure of the present invention.
Fig. 3 is cutting schematic diagram of the present invention.
In Fig. 1-3,1: main box; 2: auxiliary box body; 3: cutterhead; 4: cutting tool; 5: spline cover; 6: spline; 7: driving wheel; 8: middle idle wheel; 9: driven pulley; 10: chuck; 11: guide rail; 12: cylinder; 13: return hydraulic cylinder limit switch; 14: contact; 15: hydraulic cushion deceleration cylinder; 16: workpiece to be processed.
The specific embodiment
Fig. 1 is the present invention in the structural representation of the polygonal processing unit (plant) of processing, and Fig. 2 is transmission principle figure of the present invention, and Fig. 3 is cutting schematic diagram of the present invention.From structure shown in Fig. 1-3 in conjunction with, this kind comprises for processing polygonal processing unit (plant) main box 1 and the auxiliary box body 2 being set up in parallel, on described main box 1, the first axle is installed, on the first axle and one end of close auxiliary box body 2 is provided with cutterhead 3, cutting tool 4 is installed on cutterhead 3, be positioned on described main box 1 and one end of close auxiliary box body 2, be provided with the hydraulic cushion deceleration cylinder 15 of restriction cutting tool 4 feeds; One end that cutterhead 3 is set on the first described axle is also provided with spline cover 5; On described auxiliary box body 2, the second axle is installed, on the second axle and one end of close main box 1 is provided with spline 6, and spline 6 coordinates installation with spline cover 5, on the second described axle, and the inside that is positioned at auxiliary box body 2 is provided with driving wheel 7, driven pulley 7 by middle idle wheel 8 by transmission of power to the driven pulley 9 being arranged on the 3rd axle, and the number of teeth of driving wheel 7 equals polygonal limit to be processed number with the common multiple of the ratio of the number of teeth of driven pulley 9; One end near main box 1 on the 3rd described axle is provided with chuck 10.
Processing unit (plant) also comprises guide rail 11 and cylinder 12, and auxiliary box body 2 is positioned on guide rail 11, and cylinder 12 drives auxiliary box body 2 to move forward and backward on guide rail 11.
On guide rail 11, and be provided with return hydraulic cylinder limit switch 13 between main box 1 and auxiliary box body 2, be positioned on auxiliary box body 2 and be provided with contact 14 near a side of main box 1, contact 14 is used in conjunction with return hydraulic cylinder limit switch 13.
A kind of utilization above-mentionedly comprises for processing the method that polygonal processing unit (plant) processes:
1) standard component is arranged on chuck 10 and clamps, and transmission cutterhead 3, make a limit of the cutting edge alignment criteria part of cutting tool 4;
2) open the button of cylinder 12, promote auxiliary box body 2 and move forward along track 11, and suitably regulate hydraulic pressure buffer deceleration cylinder 15, make the feed of cutting tool 4 meet processing request;
3) adjusting cylinders backhaul limit switch 13 and contact 14, the length of cut of assurance workpiece to be processed 16;
4) unload standard component, install and clamp workpiece to be processed 16, start rotation, opens rotary knob, promotes auxiliary box body 2 and slowly moves forward, until contact 14 contact return hydraulic cylinder limit switches 13 are shut down and measured;
5) opposite side and length violation close the workpiece of drawing requirement, can regulate cutter rotation radial distance and contact 14, process.
This kind be for processing polygonal processing unit (plant) and processing method thereof by one section of spline is set on auxiliary box body, and equipped with the spline cover on main box, is convenient to feeding; Driving wheel is installed simultaneously in the middle of auxiliary box body, idle wheel in the middle of driving wheel rotary drive, middle idle wheel rotary drive is given the driven pulley of workpiece to be processed is coaxially set, so just formed the opposite direction rotating of cutting tool and workpiece to be processed, avoid the arc of cutting tool rotary cutting generation, guaranteed the perpendicularity in cutting face.Meanwhile, this kind of processing unit (plant) can be realized the disposable machine-shaping to polygonal part, compared to existing employing milling machine and planer processing polygon workpeace, can improve 2-3 operating efficiency doubly.
Claims (4)
1. for processing polygonal processing unit (plant), it is characterized in that: described processing unit (plant) comprises main box (1) and the auxiliary box body (2) being set up in parallel, described main box is provided with the first axle on (1), on the first axle and one end of close auxiliary box body (2) is provided with cutterhead (3), cutting tool (4) is installed on cutterhead (3), be positioned at one end of the upper and close auxiliary box body (2) of described main box (1), be provided with the hydraulic cushion deceleration cylinder (15) of restriction cutting tool (4) feed, one end that cutterhead (3) is set on the first described axle is also provided with spline cover (5), described auxiliary box body is provided with the second axle on (2), on the second axle and one end of close main box (1) is provided with spline (6), and spline (6) coordinates installation with spline cover (5), on the second described axle, and the inside that is positioned at auxiliary box body (2) is provided with driving wheel (7), driving wheel (7) is upper to the driven pulley (9) being arranged on the 3rd axle by transmission of power by middle idle wheel (8), and the common multiple of the ratio of the number of teeth of the number of teeth of driving wheel (7) and driven pulley (9) equals polygonal limit to be processed number, one end near main box (1) on the 3rd described axle is provided with chuck (10).
2. according to claim 1 for processing polygonal processing unit (plant), it is characterized in that: described processing unit (plant) also comprises guide rail (11) and cylinder (12), it is upper that auxiliary box body (2) is positioned at guide rail (11), and cylinder (12) drives auxiliary box body (2) to move forward and backward on guide rail (11).
3. according to claim 2 for processing polygonal processing unit (plant), it is characterized in that: on described guide rail (11), and be positioned between main box (1) and auxiliary box body (2) and be provided with return hydraulic cylinder limit switch (13), a side that is positioned at the upper and close main box (1) of auxiliary box body (2) is provided with contact (14), and contact (14) is used in conjunction with return hydraulic cylinder limit switch (13).
4. utilize the method for processing for processing polygonal processing unit (plant) described in claim 3, it is characterized in that: described processing method comprises,
1) standard component is arranged on to chuck (10) is upper to be clamped, and transmission cutterhead (3), makes a limit of the cutting edge alignment criteria part of cutting tool (4);
2) open the button of cylinder (12), promote auxiliary box body (2) and move forward along track (11), and suitably regulate hydraulic pressure buffer deceleration cylinder (15), make the feed of cutting tool (4) meet processing request;
3) adjusting cylinders backhaul limit switch (13) and contact (14), the length of cut of assurance workpiece to be processed (16);
4) unload standard component, install and clamp workpiece to be processed (16), start rotation, opens rotary knob, promotes auxiliary box body (2) and slowly moves forward, until contact (14) contact return hydraulic cylinder limit switch (13) is shut down and measured;
5) opposite side and length violation close the workpiece of drawing requirement, can regulate cutter rotation radial distance and contact (14), process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310560676.1A CN103586638B (en) | 2013-11-12 | 2013-11-12 | A kind of utilization processes the method that polygonal processing unit (plant) is processed |
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| CN201310560676.1A CN103586638B (en) | 2013-11-12 | 2013-11-12 | A kind of utilization processes the method that polygonal processing unit (plant) is processed |
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| CN103586638A true CN103586638A (en) | 2014-02-19 |
| CN103586638B CN103586638B (en) | 2016-07-27 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539038A (en) * | 2019-09-19 | 2019-12-06 | 宁波绵长电子科技有限公司 | Operation platform guide rail apparatus for producing that machining used |
| CN112091331A (en) * | 2020-09-15 | 2020-12-18 | 中国航发贵州黎阳航空动力有限公司 | Method for machining rocker with internal spline |
| CN114787601A (en) * | 2019-12-13 | 2022-07-22 | 纽拉机器人有限责任公司 | Device for determining the torque and/or the angle of rotation between a first shaft and a second shaft |
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| CN1775437A (en) * | 2005-11-25 | 2006-05-24 | 王永德 | Prism working mechanism for instrument lathe |
| CN101209502A (en) * | 2006-12-26 | 2008-07-02 | 周才森 | Hydraulic planer |
| CN102873399A (en) * | 2012-10-10 | 2013-01-16 | 山东立辉拉床制造有限公司 | Automatic cutter conveying device of horizontal type broaching machine |
| CN203509468U (en) * | 2013-11-12 | 2014-04-02 | 安徽华星消防设备(集团)有限公司 | Processing device for processing polygons |
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| DE2404336A1 (en) * | 1974-01-30 | 1975-09-04 | Deutsche Forsch Luft Raumfahrt | Mounting fibres on metal foil strips - product used as blanks in manufacture of e.g. turbine blades |
| CN1054926A (en) * | 1990-03-21 | 1991-10-02 | 刘佐众 | Polygonal part rotation method for processing and equipment |
| CN2336908Y (en) * | 1998-04-07 | 1999-09-08 | 山东鲁南机床厂 | Regular polygon profile processing machine tool |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539038A (en) * | 2019-09-19 | 2019-12-06 | 宁波绵长电子科技有限公司 | Operation platform guide rail apparatus for producing that machining used |
| CN110539038B (en) * | 2019-09-19 | 2020-05-05 | 威博科技巨匠(深圳)有限公司 | Operation platform guide rail apparatus for producing that machining used |
| CN114787601A (en) * | 2019-12-13 | 2022-07-22 | 纽拉机器人有限责任公司 | Device for determining the torque and/or the angle of rotation between a first shaft and a second shaft |
| CN114787601B (en) * | 2019-12-13 | 2024-05-28 | 纽拉机器人有限责任公司 | Device for determining the torque and/or the rotation angle between a first shaft and a second shaft |
| CN112091331A (en) * | 2020-09-15 | 2020-12-18 | 中国航发贵州黎阳航空动力有限公司 | Method for machining rocker with internal spline |
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| CN103586638B (en) | 2016-07-27 |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Method for processing using processing device for processing polygon Effective date of registration: 20191118 Granted publication date: 20160727 Pledgee: Agricultural Bank of China Limited Wuhu County sub branch Pledgor: Anhui Huaxing Fire Fighting Equipment (Group) Co., Ltd. Registration number: Y2019980000629 |
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Date of cancellation: 20211117 Granted publication date: 20160727 Pledgee: Agricultural Bank of China Limited Wuhu County sub branch Pledgor: Anhui Huaxing Fire-fighting Equipment (Group) Co.,Ltd. Registration number: Y2019980000629 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
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Denomination of invention: A processing method using a processing device for processing polygons Effective date of registration: 20211215 Granted publication date: 20160727 Pledgee: Agricultural Bank of China Limited wuhuwan District sub branch Pledgor: Anhui Huaxing Fire-fighting Equipment (Group) Co.,Ltd. Registration number: Y2021980015080 |
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