CN103583150B - Hand-held rape cutter-rower - Google Patents
Hand-held rape cutter-rower Download PDFInfo
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- CN103583150B CN103583150B CN201310551815.4A CN201310551815A CN103583150B CN 103583150 B CN103583150 B CN 103583150B CN 201310551815 A CN201310551815 A CN 201310551815A CN 103583150 B CN103583150 B CN 103583150B
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- 238000005520 cutting process Methods 0.000 claims abstract description 45
- 230000007704 transition Effects 0.000 claims abstract description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 239000010902 straw Substances 0.000 claims 6
- 238000002271 resection Methods 0.000 claims 2
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- 244000188595 Brassica sinapistrum Species 0.000 abstract description 12
- 235000004977 Brassica sinapistrum Nutrition 0.000 abstract description 12
- 230000007246 mechanism Effects 0.000 abstract description 11
- 230000009471 action Effects 0.000 abstract description 5
- 238000003306 harvesting Methods 0.000 abstract description 4
- 230000009466 transformation Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
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- 241000196324 Embryophyta Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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- 230000005540 biological transmission Effects 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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Abstract
本发明公开了一种手扶式油菜割晒机,包括割台机架、水平切割装置、竖直切割装置、主轴、中间过渡轴、第一皮带、一端设在曲柄座上的曲柄连杆、分禾板和动力机构等。本发明的动力机构采用的是我国现有普遍使用的手扶拖拉机,使用范围广,对手扶拖拉机改造工作量小,改造方便,动力机构所完成的动作仅有切割和行走,节省了主动导向铺放装置的动力。所设计的导向铺放装置采用的是圆孔镂空板,保证了操作视野,在前进速度和油菜茎秆惯性的作用下将油菜茎秆导向至左右两侧铺放。所设计的分禾器位于机组的前方中间位置,采用主动分禾将油菜收获区分为左、右两个待切割区,割后油菜茎秆在导向铺放装置作用下实施双侧铺放。
The invention discloses a walk-behind windrower for rape, which comprises a header frame, a horizontal cutting device, a vertical cutting device, a main shaft, an intermediate transition shaft, a first belt, a crank connecting rod with one end arranged on a crank seat, Dividing board and power mechanism, etc. What the power mechanism of the present invention adopts is the walking tractor commonly used in our country at present, and the scope of use is wide, and the workload of the transformation of the walking tractor is small, and the transformation is convenient. put the power of the device. The designed guiding and laying device uses a hollow plate with round holes to ensure the operating field of view. Under the action of the forward speed and the inertia of the rape stalk, the rape stalk is guided to the left and right sides for laying. The designed grain divider is located in the middle of the front of the unit. The rapeseed harvesting area is divided into left and right two areas to be cut by active grain division.
Description
技术领域technical field
本发明涉及农作物收割技术领域,具体为一种手扶式油菜割晒机。The invention relates to the technical field of crop harvesting, in particular to a hand-held windrower for rapeseed.
背景技术Background technique
我国是油菜种植和生产大国,油菜种植面积与产量均在世界上占很大的比重。然而,我国传统的油菜割晒以人工作业为主,工作强度大,作业效率低,管理困难。与油菜生产相关的农业机械尤其是油菜割晒机在农业机械中所占的比例较小。my country is a big country in rapeseed planting and production, and the planting area and output of rapeseed account for a large proportion in the world. However, the traditional swathing and drying of rapeseed in my country is mainly manual operation, which has high work intensity, low operation efficiency and difficult management. Agricultural machinery related to rape production, especially rapeseed windrowing machines, account for a small proportion of agricultural machinery.
目前,市场上普遍使用的油菜割晒机主要由分禾装置、切割装置、主动导向集铺装置和传动系统组成。切割装置分为主动分禾装置和被动分禾装置,主动分禾装置一般采用往复式切割的竖割刀,将相互交错的油菜茎秆切割后分开,将油菜分为待收割区和收割区;被动分禾装置一般是由仿形护板组成,完成辅助分禾。切割装置一般采用往复式横割刀通过往复运动将粗大的油菜茎秆割断,留下一定高度的割茬和待铺放收集的油菜茎秆。主动导向集铺装置包括拨禾轮和横向输送装置等,拨禾轮主要是将油菜的茎秆流主动拨向切割装置,将倒伏的油菜茎秆扶起并送至切割装置;横向输送装置主要是将割倒的油菜茎秆流输送到机组的一侧,通过晾晒后,进行后续捡拾作业。然而,现有的油菜割晒机配套的动力机构一般由联合收获机的动力底盘或中小型四轮拖拉机动力底盘改装而成,使用的局限性较大。现有的横向输送装置一般是由横向输送带和拨指等主动输送装置构成,动力消耗较大;现有的铺放形式一般采用单侧铺放,需要增加行走路径以完成下一步切割作业,降低了工作效率。At present, the rapeseed windrowing and drying machine generally used in the market is mainly composed of a crop dividing device, a cutting device, an active guide collecting and spreading device and a transmission system. The cutting device is divided into an active grain dividing device and a passive grain dividing device. The active grain dividing device generally adopts a reciprocating cutting vertical cutting knife to separate the staggered rape stalks and divide the rape into a waiting area and a harvesting area; The passive grain dividing device is generally composed of profiling guard plates to complete the auxiliary grain dividing. The cutting device generally uses a reciprocating horizontal cutting knife to cut off the thick rape stalks through reciprocating motion, leaving a certain height of stubble and rape stalks to be laid and collected. The active guide collecting and laying device includes a reel and a lateral conveying device, etc. The reel is mainly used to actively divert the stalk flow of rape to the cutting device, lift up the fallen rape stalk and send it to the cutting device; the transverse conveying device mainly It is to transport the cut rape stalks to one side of the unit, and then carry out subsequent picking operations after drying. However, the supporting power mechanism of the existing rapeseed windrowing machine is generally refitted from the power chassis of the combine harvester or the power chassis of a small and medium-sized four-wheel tractor, and the limitations of use are relatively large. Existing horizontal conveying devices are generally composed of active conveying devices such as horizontal conveyor belts and fingers, which consume a lot of power; the existing laying forms generally adopt one-sided laying, and it is necessary to increase the walking path to complete the next cutting operation. Reduced work efficiency.
发明内容Contents of the invention
本发明的目的是为了克服上述不足提供一种结构简单且能耗低的手扶式油菜割晒机。The object of the present invention is to provide a walk-behind rapeseed windrower with simple structure and low energy consumption in order to overcome the above disadvantages.
本发明一种手扶式油菜割晒机,包括割台机架、水平切割装置、竖直切割装置、设有主轴带轮和曲柄座的主轴、设有中间过渡轴大带轮和中间过渡轴小带轮的中间过渡轴、第一皮带、一端设在曲柄座上的曲柄连杆、分禾板和动力机构,所述水平切割装置包括水平连杆和安装在水平连杆上的水平切割驱动座和多片水平切割刀,所述竖直切割装置包括竖杆和安装在竖杆上的竖直切割驱动叉和多片竖直切割刀,所述水平切割驱动座和竖直切割驱动叉均与曲柄连杆的另一端相连,所述主轴和中间过渡轴均设在割台机架上,所述中间过渡轴小带轮通过第一皮带驱动主轴带轮,还包括一端与分禾板连接的支撑杆、用于连接割台机架与动力机构的底盘连接支架,所述动力机构包括第二皮带、第三皮带、设有柴油机、车轮和减速器的手扶拖拉机底盘、设在柴油机上的柴油机动力输出带轮、设在减速器上的带式离合器和减速器动力输出带轮,所述柴油机动力输出带轮通过第二皮带驱动带式离合器,所述减速器动力输出带轮通过第三皮带驱动中间过渡轴大带轮,所述分禾板共两块且均通过支撑杆的另一端对称安装在割台机架上,所述竖杆位于水平连杆的中部上方,所述底盘连接支架的两端分别与割台机架和手扶拖拉机底盘连接。The present invention is a walk-behind windrower for rapeseed, which comprises a header frame, a horizontal cutting device, a vertical cutting device, a main shaft with a main shaft pulley and a crank seat, a middle transition shaft with a large pulley and a middle transition shaft The intermediate transition shaft of the small pulley, the first belt, the crank connecting rod with one end arranged on the crank seat, the grain dividing plate and the power mechanism, the horizontal cutting device includes a horizontal connecting rod and a horizontal cutting drive installed on the horizontal connecting rod seat and a plurality of horizontal cutting knives, the vertical cutting device includes a vertical bar and a vertical cutting drive fork and a plurality of vertical cutting knives installed on the vertical bar, the horizontal cutting drive seat and the vertical cutting drive fork are both It is connected with the other end of the crank connecting rod, the main shaft and the intermediate transition shaft are both arranged on the header frame, the small pulley of the intermediate transition shaft drives the main shaft pulley through the first belt, and one end is connected with the grain dividing board The supporting rod, the chassis connection bracket for connecting the header frame and the power mechanism, the power mechanism includes the second belt, the third belt, the chassis of the walking tractor provided with the diesel engine, wheels and reducer, and is located on the diesel engine The power output pulley of the diesel engine, the belt clutch on the reducer and the power output pulley of the reducer, the power output pulley of the diesel engine drives the belt clutch through the second belt, and the power output pulley of the reducer passes through the first Three belts drive the large pulley of the intermediate transition shaft. There are two grain dividing boards and they are all symmetrically installed on the header frame through the other end of the support rod. The vertical rod is located above the middle of the horizontal connecting rod. The chassis The two ends of the connecting bracket are respectively connected with the header frame and the chassis of the walking tractor.
还包括前端和后端分别呈圆弧状和水平状的滑行托板,所述后端内侧设有连接杆,所述前端与水平连杆连接,所述连接杆与割台机架的下部连接。It also includes arc-shaped and horizontal sliding pallets at the front end and the rear end respectively, a connecting rod is arranged on the inner side of the rear end, the front end is connected with the horizontal connecting rod, and the connecting rod is connected with the lower part of the header frame .
所述滑行托板上设有多条加强筋。A plurality of reinforcing ribs are arranged on the sliding pallet.
所述割台机架上还设有用于张紧第三皮带的张紧离合器。The header frame is also provided with a tensioning clutch for tensioning the third belt.
所述分禾板上还设有支撑条。The grain dividing board is also provided with support strips.
所述分禾板上还设有多个镂空圆孔。The grain dividing plate is also provided with a plurality of hollow circular holes.
所述两块对称设置的分禾板的前端为圆弧状,尾端为夹角呈40~80°的张开状。The front ends of the two symmetrically arranged grain dividing boards are arc-shaped, and the tail ends are open-shaped with an included angle of 40-80°.
本发明具有以下有益效果:本发明的动力机构采用的是我国现有普遍使用的手扶拖拉机,使用范围广,对手扶拖拉机改造工作量小,改造方便,动力机构所完成的动作仅有切割和行走,节省了主动导向铺放装置的动力,大大节省了动力消耗。所设计的导向铺放装置采用的是圆孔镂空板,保证了操作视野,在前进速度和油菜茎秆惯性的作用下将油菜茎秆导向至左右两侧铺放,且其结构简单,装卸方便。此外,所设计的分禾器位于机组的前方中间位置,采用主动分禾将油菜收获区分为左、右两个待切割区,割后油菜茎秆在导向铺放装置作用下实施双侧铺放。The present invention has the following beneficial effects: what the power mechanism of the present invention adopts is the walking tractor commonly used in our country, and has a wide range of use, the transformation workload of the walking tractor is small, and the transformation is convenient. The actions completed by the power mechanism are only cutting and cutting. Walking saves the power of the active guide laying device and greatly saves power consumption. The designed guide laying device adopts a hollow plate with round holes, which ensures the operating field of view, and guides the rape stalks to the left and right sides under the action of the forward speed and the inertia of the rape stalks, and its structure is simple and easy to load and unload . In addition, the designed grain divider is located in the middle of the front of the unit, and the rapeseed harvesting area is divided into left and right two areas to be cut by active grain division. .
附图说明Description of drawings
图1为本发明整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为图1中局部结构示意图。FIG. 2 is a schematic diagram of a partial structure in FIG. 1 .
图3为两块分禾板俯视图。Fig. 3 is a top view of two grain dividing boards.
图4为滑行托板结构示意图。Fig. 4 is a schematic diagram of the structure of the sliding pallet.
具体实施方式Detailed ways
下面结合附图及实施例进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例:本发明所述的手扶式油菜割晒机,包括割台机架1、水平切割装置2、竖直切割装置3、设有主轴带轮4a和曲柄座4b的主轴4、设有中间过渡轴大带轮5a和中间过渡轴小带轮5b的中间过渡轴5、第一皮带6、一端设在曲柄座4b上的曲柄连杆7、分禾板8和动力机构,所述水平切割装置2包括水平连杆2a和安装在水平连杆2a上的水平切割驱动座2b和多片水平切割刀2c,所述竖直切割装置3包括竖杆3a和安装在竖杆3a上的竖直切割驱动叉3b和多片竖直切割刀3c,所述水平切割驱动座2b和竖直切割驱动叉3b均与曲柄连杆7的另一端相连,所述主轴4和中间过渡轴5均设在割台机架1上,所述中间过渡轴小带轮5b通过第一皮带6驱动主轴带轮4a,还包括一端与分禾板8连接的支撑杆9、用于连接割台机架1与动力机构的底盘连接支架10,所述动力机构包括第二皮带11、第三皮带12、设有柴油机13、车轮18和减速器14的手扶拖拉机底盘15、设在柴油机13上的柴油机动力输出带轮13a、设在减速器14上的带式离合器14a和减速器动力输出带轮14b,所述柴油机动力输出带轮13a通过第二皮带11驱动带式离合器14a,所述减速器动力输出带轮14b通过第三皮带12驱动中间过渡轴大带轮5a,所述分禾板8共两块且均通过支撑杆9的另一端对称安装在割台机架1上,分禾板8的材料为钢板。所述两块分禾板8的前端折弯成半径为200~300mm的圆弧,分禾板10的高度1000mm,厚度为1~3mm。所述竖杆3a位于水平连杆2a的中部上方,所述底盘连接支架10的两端分别与割台机架1和手扶拖拉机底盘15连接。还包括前端16a和后端16b分别呈圆弧状和水平状的滑行托板16,所述前端16a呈半径为150mm的圆弧,所述后端16b内侧设有连接杆16c,所述前端16a与水平连杆2a连接,所述连接杆16c与割台机架1的下部连接。所述滑行托板16上设有多条加强筋16d。所述割台机架1上还设有用于张紧第三皮带12的张紧离合器17。所述分禾板8上还设有支撑条8a。所述分禾板8上还设有多个镂空圆孔8b,镂空圆孔8b直径为8~15mm,孔距为15~25mm。所述两块对称设置的分禾板8的前端为圆弧状,尾端为夹角呈40~80°的张开状。Embodiment: The walk-behind rape windrower of the present invention comprises header frame 1, horizontal cutting device 2, vertical cutting device 3, is provided with the main shaft 4 of main shaft pulley 4a and crank seat 4b, is provided with Intermediate transition shaft large pulley 5a and intermediate transition shaft small pulley 5b intermediate transition shaft 5, the first belt 6, one end is located at the crank connecting rod 7 on the crank seat 4b, grain dividing plate 8 and power mechanism, the horizontal The cutting device 2 includes a horizontal connecting rod 2a and a horizontal cutting driving seat 2b and a plurality of horizontal cutting knives 2c installed on the horizontal connecting rod 2a, and the vertical cutting device 3 includes a vertical rod 3a and a vertical rod mounted on the vertical rod 3a. Straight cutting driving fork 3b and multiple vertical cutting knives 3c, described horizontal cutting driving seat 2b and vertical cutting driving fork 3b are all connected with the other end of crank connecting rod 7, and described main shaft 4 and intermediate transition shaft 5 are all provided with On the header frame 1, the intermediate transition shaft small pulley 5b drives the main shaft pulley 4a through the first belt 6, and also includes a support rod 9 connected to the grain dividing board 8 at one end, for connecting the header frame 1 Connect the support 10 with the chassis of the power mechanism, the power mechanism includes the second belt 11, the third belt 12, the walking tractor chassis 15 that is provided with the diesel engine 13, wheels 18 and speed reducer 14, the diesel engine power that is located on the diesel engine 13 Output pulley 13a, belt clutch 14a and speed reducer power output pulley 14b that are located on the speed reducer 14, described diesel engine power output pulley 13a drives belt clutch 14a through second belt 11, and described speed reducer power output Belt pulley 14b drives intermediate transition shaft large pulley 5a by the 3rd belt 12, and described grain dividing plate 8 is altogether two and is all symmetrically installed on the header frame 1 by the other end of support rod 9, and the grain dividing plate 8 The material is steel plate. The front ends of the two grain-separating boards 8 are bent into arcs with a radius of 200-300 mm, and the height of the grain-separating board 10 is 1000 mm, and the thickness is 1-3 mm. The vertical rod 3a is located above the middle part of the horizontal connecting rod 2a, and the two ends of the chassis connecting bracket 10 are connected with the header frame 1 and the walking tractor chassis 15 respectively. It also includes a front end 16a and a rear end 16b that are arc-shaped and horizontal sliding pallets 16 respectively, the front end 16a is an arc with a radius of 150mm, a connecting rod 16c is provided inside the rear end 16b, and the front end 16a It is connected with the horizontal connecting rod 2a, and the connecting rod 16c is connected with the lower part of the header frame 1. The sliding pallet 16 is provided with a plurality of reinforcing ribs 16d. The header frame 1 is also provided with a tensioning clutch 17 for tensioning the third belt 12 . The grain dividing board 8 is also provided with a support bar 8a. The grain dividing plate 8 is also provided with a plurality of hollowed out circular holes 8b, the diameter of the hollowed out circular holes 8b is 8-15mm, and the hole distance is 15-25mm. The front ends of the two symmetrically arranged grain dividing boards 8 are arc-shaped, and the tail ends are open-shaped with an included angle of 40-80°.
本发明的工作原理为:动力由柴油机动力输出带轮13a输出,带动带式离合器14a中的输入带轮转动,该动力一方面驱动本设备行走,另一方面经减速器动力输出带轮14b输出,依次经中间过渡轴5和主轴4,动力被传递至曲柄连杆7,水平切割装置2和竖直切割装置3工作,竖直切割装置3将交错的油菜分枝从中间切开分离,并在两块分禾板8的作用下油菜植株被分为左待切割区与右待切割区;同时水平切割装置2将油菜茎秆切断,切断的油菜茎秆继续在两块分禾板8的作用下在本设备两侧顺序条形铺放。工作时,滑行托板16贴地,保证油菜茎秆的切割高度。The working principle of the present invention is: the power is output by the power output pulley 13a of the diesel engine, which drives the input pulley in the belt clutch 14a to rotate, the power drives the equipment to walk on the one hand, and outputs through the power output pulley 14b of the reducer , successively through the intermediate transition shaft 5 and the main shaft 4, the power is transmitted to the crank connecting rod 7, the horizontal cutting device 2 and the vertical cutting device 3 work, and the vertical cutting device 3 cuts and separates the staggered rapeseed branches from the middle, and The rape plant is divided into the left area to be cut and the right area to be cut under the action of the two grain dividing plates 8; Under the action, the strips are laid sequentially on both sides of the equipment. During work, the sliding supporting plate 16 sticks to the ground to ensure the cutting height of the rape stalk.
在田间试验中测得的数据可知,该机切割后油菜割茬高度为230~330mm,设备前进速度为0.6~0.75m/s,有效割副为1800mm,单侧铺放铺宽为350~500mm,铺放厚度为150~250mm,满负荷作业生产率为3.89~4.76hm2/h,所得到的铺型为交错重叠状,田间试验显示本发明的条铺效果显著,茎秆铺放有序。According to the data measured in the field test, the stubble height of the rape after cutting by this machine is 230-330mm, the forward speed of the equipment is 0.6-0.75m/s, the effective cutting pair is 1800mm, and the laying width on one side is 350-500mm , the laying thickness is 150-250mm, the full-load operation productivity is 3.89-4.76hm 2 /h, and the obtained laying pattern is staggered and overlapping. Field tests show that the strip laying effect of the present invention is remarkable, and the stems are laid orderly.
Claims (7)
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CN108419530A (en) * | 2018-05-10 | 2018-08-21 | 农业部南京农业机械化研究所 | The efficient low damage rape ceding of Taiwan divides standing grain device |
CN110731167A (en) * | 2019-11-13 | 2020-01-31 | 农业农村部南京农业机械化研究所 | Stubble height adjusting mechanism of walking rape cutter-rower |
CN115226497B (en) * | 2022-08-22 | 2024-03-01 | 农业农村部南京农业机械化研究所 | Driving structure for double-side laid rape cutting table |
CN115226483B (en) * | 2022-08-22 | 2023-08-22 | 农业农村部南京农业机械化研究所 | A cutting device and a windrower for laying rapeseed on both sides |
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