CN103570380A - Wear-resistant antiskid glaze and preparation method thereof as well as preparation method of wear-resistant antiskid tile - Google Patents
Wear-resistant antiskid glaze and preparation method thereof as well as preparation method of wear-resistant antiskid tile Download PDFInfo
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- CN103570380A CN103570380A CN201310565409.3A CN201310565409A CN103570380A CN 103570380 A CN103570380 A CN 103570380A CN 201310565409 A CN201310565409 A CN 201310565409A CN 103570380 A CN103570380 A CN 103570380A
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Abstract
The invention discloses a wear-resistant antiskid glaze and a preparation method thereof as well as a preparation method of a wear-resistant antiskid tile. The wear-resistant antiskid glaze comprises fused block glaze powder and Al2O3 with a corundum structure, and specifically comprises the following components in percentage by weight: 25-40% of SiO2, 40-60% of Al2O3, 1-5% of K2O+Na2O, 1-10% of CaO, 1-5% of MgO, 1-15% of BaO and 1-10% of ZnO. The wear-resistant antiskid glaze disclosed by the invention is simple to operate and the effect of the original decorative patterns is not influenced; by adopting the glaze produced by the preparation method to form a glaze layer on the surface of a ceramic tile body, after high-temperature firing, the tile has a good antifouling wear-resistant antiskid effect and a wide application range; wear-resistant antifouling antiskid glazes with different bases can be selected according to the firing temperature (1100-1230 DEG C) of ceramic tiles, and are matched with an original artwork design to produce wear-resistant antifouling antiskid tiles meeting requirements.
Description
Technical field
The present invention relates to a kind of wear-resisting on-slip ceramic tile glaze, in particular the preparation method of a kind of wear-resisting on-slip glaze and preparation method thereof and wear-resisting on-slip brick.
Background technology
Because building decoration class constantly improves, at present popular polished tile, throwing glazed brick and the brilliant brick of throwing etc. are used in public building (hotel, office building, station, sales field, apartment in a large number ...) ground, when beautifying vision, but ignored the security hidden trouble slipping in ground.When especially running into ground humidity, easily produce especially the phenomenon slipping.
At present the frictional coefficient maximum of polished tile can only reach 0.4, frictional coefficient minimum but only have 0.2, and the frictional coefficient minimum that safety standards requires both at home and abroad all will reach 0.5 and is just considered to safe.Existing polished tile, throwing glazed brick are also far not by far up to the mark with the safe frictional coefficient of throwing brilliant brick.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
The object of the present invention is to provide the preparation method of a kind of wear-resisting on-slip glaze and preparation method thereof and wear-resisting on-slip brick, be intended to solve existing polished tile, throwing glazed brick and the safe frictional coefficient of the brilliant brick of throwing and do not reach requirement, cause the problem of potential safety hazard.
Technical scheme of the present invention is as follows: a kind of wear-resisting on-slip glaze, wherein, comprises frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~10%;
MgO: 1~5%;
BaO : 1~15%;
ZnO: 1~10%。
Described wear-resisting on-slip glaze, wherein, described frit powdered frit and the Al that possesses corundum structure
2o
3weight ratio be 5/5~8/2.
Described wear-resisting on-slip glaze, wherein, when wear-resisting on-slip glaze is the wear-resisting on-slip glaze of little floor tile series, comprises frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~10%;
MgO: 1~5%;
BaO : 1~10%;
ZnO: 1~10%。
Described wear-resisting on-slip glaze, wherein, when wear-resisting on-slip glaze is the wear-resisting on-slip glaze of Antique Imitation Tiles series, comprises frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~5%;
MgO: 1~5%;
BaO : 5~15%;
ZnO: 1~5%。
A preparation method for wear-resisting on-slip glaze as described in above-mentioned any one, is characterized in that, specifically comprises the following steps:
Steps A 00: prepare frit: found after the desired formula composition of the component that starting material are comprised by frit and weight percent thereof configures and mixes, glass melting temperature is 1500 ℃ ~ 1600 ℃, melting time is 1.5 ~ 8 hours, and then quenching to normal temperature becomes frit rapidly;
Step B00: preparation printing powdered frit: utilize ball mill wet grinding to passing through standard sieves more than 200 orders frit, form slurry, beat powder after slurry is dried, obtain printing powdered frit;
Step C00: the Al that possesses corundum structure
2o
3starting material are through washing drying and processing;
Step D00: hybrid packed: by the printing powdered frit making and the Al that possesses corundum structure
2o
3starting material are packed after requiring evenly to mix according to formulation ratio, obtain wear-resisting on-slip glaze.
Wear-resisting on-slip glaze as described in above-mentioned any one carries out a preparation method for the wear-resisting on-slip brick of print surface, it is characterized in that, specifically comprises the following steps:
Step a00: prepare wear-resisting on-slip glaze and ceramic tile brick body;
Step b00: stamp-pad ink is proportionally added in wear-resisting on-slip glaze;
Step c00: utilize screen printing mode glazing in ceramic tile brick surface, obtain work in-process brick body;
Steps d 00: work in-process brick body, through 1100 ℃ ~ 1230 ℃ fire, is obtained to wear-resisting on-slip brick.
The preparation method of described wear-resisting on-slip brick, wherein, in described step b00, the ratio of wear-resisting on-slip glaze and stamp-pad ink is 1:1~1:1.5.
The preparation method of described wear-resisting on-slip brick, wherein, in described steps d 00, the firing time of work in-process brick body is 45-65 minute.
Beneficial effect of the present invention: the present invention is by the preparation method of a kind of wear-resisting on-slip glaze and preparation method thereof and wear-resisting on-slip brick is provided, and the preparation of this wear-resisting on-slip glaze does not simply affect original decorative design effects; The glaze that adopts this preparation method to produce, in ceramic embryo brick surface, form glaze layer, after high-temperature firing, antifouling wear-resisting anti-slip effect is good, through ceramic certification authority of country, detecting its glazed tile wear resistance measures and can reach 4 grade 12000 and turn, Mohs' hardness mensuration mean value is that the static friction coefficient determination dry and wet way of 6, GB/T4100-2006 appendix M all can reach 1.3, and meets the code requirement of ceramic tile GB/T 3810-2006; Applied range, can select different basic wear-resisting antifouling on-slip glaze according to the firing temperature (1100 ~ 1230 ℃) of ceramic tile, and original picture proof design of arranging in pairs or groups can be produced into the wear-resisting antifouling on-slip brick that meets demand.
Accompanying drawing explanation
Fig. 1 is the surperficial enlarged view of general frit under microscope in the present invention.
Fig. 2 is the surperficial enlarged view of raw material glaze under microscope in the present invention.
Fig. 3 is the surperficial enlarged view of wear-resisting on-slip glaze under microscope in the present invention.
Embodiment
For making object of the present invention, technical scheme and advantage clearer, clear and definite, referring to accompanying drawing, developing simultaneously, the present invention is described in more detail for embodiment.
In the present invention, wear-resisting on-slip glaze comprises frit powdered frit and possesses the Al of corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~10%;
MgO: 1~5%;
BaO : 1~15%;
ZnO: 1~10%。
As known in Fig. 1-3 contrast, above-mentioned wear-resisting on-slip glaze, after 1100 ~ 1230 ℃ of high temperature burn till, has the hard projection of needle-like, compared with general frit and raw material glaze, can effectively in dry type and wet condition, be issued to anti-slip effect, and also can possess wear-resisting antifouling effect through overtesting adjustment.
Wherein, described frit powdered frit and the Al that possesses corundum structure
2o
3weight ratio can be different according to different ceramic tile series, both weight ratios (frit: the Al that possesses corundum structure
2o
3) between 5/5~8/2.
Particularly, when the wear-resisting on-slip glaze of basis is specifically applied in to little floor tile series (firing temperature: 1100 ~ 1160 ℃) wear-resisting on-slip glaze and Antique Imitation Tiles series (firing temperature: 1180 ~ 1230 ℃) wear-resisting on-slip glaze, composition and weight percent thereof that it comprises are specific as follows:
When wear-resisting on-slip glaze is the wear-resisting on-slip glaze of little floor tile series, comprise frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~10%;
MgO: 1~5%;
BaO : 1~10%;
ZnO: 1~10%。
When wear-resisting on-slip glaze is the wear-resisting on-slip glaze of little floor tile series, composition and weight percent thereof that described frit powdered frit comprises are:
Na
2O: 1.0%;
K
2O: 5.0%;
MgO: 2.0%;
CaO: 8.0%;
ZnO: 9.5%;
BaO: 10.0%;
Al
2O
3:10.0%;
SiO
2: 54.5%。
When wear-resisting on-slip glaze is the wear-resisting on-slip glaze of Antique Imitation Tiles series, comprise frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~5%;
MgO: 1~5%;
BaO : 5~15%;
ZnO: 1~5%。
When wear-resisting on-slip glaze is the wear-resisting on-slip glaze of Antique Imitation Tiles series, composition and weight percent thereof that described frit powdered frit comprises are:
Na
2O: 1.5%;
K
2O: 6.0%;
MgO: 2.4%;
CaO: 3.5%;
ZnO: 4.4%;
BaO: 22.4%;
Al
2O
3: 10.5%;
SiO
2: 49.3%。
Oxide component and weight percent thereof contained in described wear-resisting on-slip glaze can be provided according to proportioning by different starting material, and the proportioning of the wear-resisting on-slip glaze that different ceramic tile requires is also different, according to ratio requirement, selects suitable starting material to carry out proportioning.
The preparation method of wear-resisting on-slip glaze, specifically comprise the following steps:
Steps A 00: prepare frit powdered frit: found after the desired formula composition of the component that starting material are comprised by frit and weight percent thereof configures and mixes, glass melting temperature is 1500 ℃ ~ 1600 ℃, melting time is 1.5 ~ 8 hours, and then quenching to normal temperature becomes frit powdered frit rapidly;
Step B00: preparation printing powdered frit: utilize ball mill wet grinding to passing through standard sieves more than 200 orders frit powdered frit, form slurry, beat powder after slurry is dried, obtain printing powdered frit;
Step C00: the Al that possesses corundum structure
2o
3starting material are through washing drying and processing;
Step D00: hybrid packed: by the printing powdered frit making and the Al that possesses corundum structure
2o
3starting material are packed after requiring evenly to mix according to formulation ratio, obtain wear-resisting on-slip glaze.
Wear-resisting on-slip glaze as described above carries out a preparation method for the wear-resisting on-slip brick of print surface, specifically comprises the following steps:
Step a00: prepare wear-resisting on-slip glaze and ceramic tile brick body;
Step b00: stamp-pad ink is proportionally added in wear-resisting on-slip glaze;
Step c00: utilize screen printing mode glazing in ceramic tile brick surface, obtain work in-process brick body;
Steps d 00: work in-process brick body, through 1100 ℃ ~ 1230 ℃ fire, is obtained to wear-resisting on-slip brick.
In described step b00, the ratio of wear-resisting on-slip glaze and stamp-pad ink can be determined according to actual requirement, and in the present embodiment, the ratio of described wear-resisting on-slip glaze and stamp-pad ink is 1:1~1:1.5.
In described step c00, the specification of silk screen can be determined according to actual requirement, and in the present embodiment, described silk screen is 32T half tone silk screen.
Particularly, in described steps d 00, the firing time of work in-process brick body is 45-65 minute.
Especially, the preparation method of above-mentioned wear-resisting on-slip brick is specifically applied in to little floor tile series and Antique Imitation Tiles series, concrete Application Example is as follows:
Embodiment 1: be applied in little floor tile series
Composition and weight percent thereof that in the wear-resisting on-slip glaze of described little floor tile series, frit powdered frit comprises are: Na2O:1.0%, K
2o:5.0%, MgO:2.0%, CaO:8.0%, ZnO:9.5%, BaO:10.0%, Al
2o
3: 10.0%, SiO
2: 54.5%.
The oxide component that above-mentioned frit powdered frit comprises and weight percent thereof can be provided by proportioning by following starting material, concrete raw-material formula and weight percent thereof are: barium carbonate: 11.5%, potassium felspar sand: 34.0%, salt of wormwood: 1.5%, silica sand: 19.1%, Wingdale: 5.0%, rhombspar: 8.4%, kaolin: 7.7%, zinc white: 8.4%, wollastonite: 4.4%.
In the oxide component that above-mentioned starting material are comprised according to frit powdered frit, desired formula composition is founded after configuring and mixing, glass melting temperature is 1560 ℃, hold temperature 2 hours, after having melted, pour into rapidly in normal-temperature water and carry out quenching, obtain frit powdered frit; Utilize ball mill wet grinding to passing through standard sieves more than 200 orders frit powdered frit, form slurry, after slurry is dried, beat powder, obtain printing powdered frit; The Al that possesses corundum structure
2o
3starting material are through washing drying and processing; By the printing powdered frit making (account for wear-resisting on-slip glaze gross weight 70%) and the Al that possesses corundum structure
2o
3starting material (account for wear-resisting on-slip glaze gross weight 30%) require evenly to mix according to formula, obtain the wear-resisting on-slip glaze of little floor tile series.
By the wear-resisting on-slip glaze of little floor tile series configuring with print cream powder oil in proportion 1:1~1:1.5 be uniformly mixed, with the mode of printing glazing of 32T half tone silk screen in the ceramic tile brick surface preparing, and burn till in tunnel furnace, firing period 45~60 minutes, 1100~1160 ℃ of firing temperatures, be fired into glaze, can obtain the wear-resisting on-slip brick of little floor tile series.
Embodiment 2: be applied in Antique Imitation Tiles series
Composition and weight percent thereof that in the wear-resisting on-slip glaze of described Antique Imitation Tiles series, frit powdered frit comprises are: Na
2o:1.5%, K
2o:6.0%, MgO:2.4%, CaO:3.5%, ZnO:4.4%, BaO:22.4%, Al
2o
3: 10.5%, SiO
2: 49.3%.
The oxide component that above-mentioned frit powdered frit comprises and weight percent thereof can be provided by proportioning by following starting material, concrete raw-material formula and weight percent thereof are: barium carbonate: 24.9%, potassium felspar sand: 30.0 %, salt of wormwood: 3.2 %, silica sand: 17.2%, sodium carbonate: 0.8%, rhombspar: 9.8%, kaolin: 10.3%, zinc white: 3.8%.
In the oxide component that above-mentioned starting material are comprised according to frit powdered frit, desired formula composition is founded after configuring and mixing, glass melting temperature is 1560 ℃, hold temperature 2 hours, after having melted, pour into rapidly in normal-temperature water and carry out quenching, obtain frit powdered frit; Utilize ball mill wet grinding to passing through standard sieves more than 200 orders frit powdered frit, form slurry, after slurry is dried, beat powder, obtain printing powdered frit; The Al that possesses corundum structure
2o
3starting material are through washing drying and processing; By the printing powdered frit making (account for wear-resisting on-slip glaze gross weight 60%) and the Al that possesses corundum structure
2o
3starting material (account for wear-resisting on-slip glaze gross weight 40%) require evenly to mix according to formula, obtain the wear-resisting on-slip glaze of Antique Imitation Tiles series.
By the wear-resisting on-slip glaze of Antique Imitation Tiles series configuring with print cream powder oil in proportion 1:1~1:1.5 be uniformly mixed, with the mode of printing glazing of 32T half tone silk screen in the ceramic tile brick surface preparing, and burn till in tunnel furnace, firing period 52~65 minutes, 1180~1230 ℃ of firing temperatures, be fired into glaze, can obtain the wear-resisting on-slip brick of Antique Imitation Tiles series.
After tested, the wear-resisting on-slip brick that uses this wear-resisting on-slip glaze to fire has following performance:
1. non-skid property: according to the mensuration of State Standard of the People's Republic of China GB/T 4100-2006 appendix M[ceramic tile appendix M frictional coefficient] carry out the mensuration of coefficient of friction, under the condition of dry method, detecting static friction coefficient is 1.34; Under the condition of wet method, detecting static friction coefficient is 1.31, and anti-slip effect is good.
2. abrasion resistance test: carry out the mensuration of glazed tile surface abrasion resistance according to EN ISO 10545-7 1998, test result is 12000 to turn at the rotating speed of wearing and tearing visible marks, and wear resistance rank is 4 grades, and wear resisting property is good.
3. Mohs' hardness test: carry out the mensuration of Mohs' hardness according to BS 6431:Part 13 1986, test result Mohs' hardness mean value is 6, and the more general ceramic tile of hardness is good.
4. meet the every code requirement of ceramic tile GB/T 3810-2006.
5. the radioactive material nucleic that the meets national building standard GB 6566-2010 requirement of limiting the quantity of.
The preparation of this wear-resisting on-slip glaze does not simply affect original decorative design effects; The glaze that adopts this preparation method to produce, forms glaze layer in ceramic embryo brick surface, after high-temperature firing, antifouling wear-resisting anti-slip effect is good; Applied range, can select different basic wear-resisting antifouling on-slip glaze according to the firing temperature (1100 ~ 1230 ℃) of ceramic tile, and original picture proof design of arranging in pairs or groups can be produced into the wear-resisting antifouling on-slip brick that meets demand.
Should be understood that, application of the present invention is not limited to above-mentioned giving an example, and for those of ordinary skills, can be improved according to the above description or convert, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (8)
1. a wear-resisting on-slip glaze, is characterized in that, comprises frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~10%;
MgO: 1~5%;
BaO : 1~15%;
ZnO: 1~10%。
2. wear-resisting on-slip glaze according to claim 1, is characterized in that, described frit powdered frit and the Al that possesses corundum structure
2o
3weight ratio be 5/5~8/2.
3. wear-resisting on-slip glaze according to claim 2, is characterized in that, when wear-resisting on-slip glaze is the wear-resisting on-slip glaze of little floor tile series, comprises frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~10%;
MgO: 1~5%;
BaO : 1~10%;
ZnO: 1~10%。
4. wear-resisting on-slip glaze according to claim 2, is characterized in that, when wear-resisting on-slip glaze is the wear-resisting on-slip glaze of Antique Imitation Tiles series, comprises frit powdered frit and the Al that possesses corundum structure
2o
3, concrete composition and weight percent thereof are:
SiO
2:
25~40%;
Al
2O
3: 40~60%;
K
2O+Na
2O: 1~5%;
CaO: 1~5%;
MgO: 1~5%;
BaO : 5~15%;
ZnO: 1~5%。
5. a preparation method for the wear-resisting on-slip glaze as described in claim 1-4 any one, is characterized in that, specifically comprises the following steps:
Steps A 00: prepare frit: found after the desired formula composition of the component that starting material are comprised by frit and weight percent thereof configures and mixes, glass melting temperature is 1500 ℃ ~ 1600 ℃, melting time is 1.5 ~ 8 hours, and then quenching to normal temperature becomes frit rapidly;
Step B00: preparation printing powdered frit: utilize ball mill wet grinding to passing through standard sieves more than 200 orders frit, form slurry, beat powder after slurry is dried, obtain printing powdered frit;
Step C00: the Al that possesses corundum structure
2o
3starting material are through washing drying and processing;
Step D00: hybrid packed: by the printing powdered frit making and the Al that possesses corundum structure
2o
3starting material are packed after requiring evenly to mix according to formulation ratio, obtain wear-resisting on-slip glaze.
6. the wear-resisting on-slip glaze of utilization as described in claim 1-4 any one carries out a preparation method for the wear-resisting on-slip brick of print surface, it is characterized in that, specifically comprises the following steps:
Step a00: prepare wear-resisting on-slip glaze and ceramic tile brick body;
Step b00: stamp-pad ink is proportionally added in wear-resisting on-slip glaze;
Step c00: utilize screen printing mode glazing in ceramic tile brick surface, obtain work in-process brick body;
Steps d 00: work in-process brick body, through 1100 ℃ ~ 1230 ℃ fire, is obtained to wear-resisting on-slip brick.
7. the preparation method of wear-resisting on-slip brick according to claim 6, is characterized in that, in described step b00, the ratio of wear-resisting on-slip glaze and stamp-pad ink is 1:1~1:1.5.
8. the preparation method of wear-resisting on-slip brick according to claim 7, is characterized in that, in described steps d 00, the firing time of work in-process brick body is 45-65 minute.
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