CN103567312A - Turnover device and straightener of heavy shaft part - Google Patents
Turnover device and straightener of heavy shaft part Download PDFInfo
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- CN103567312A CN103567312A CN201310517673.XA CN201310517673A CN103567312A CN 103567312 A CN103567312 A CN 103567312A CN 201310517673 A CN201310517673 A CN 201310517673A CN 103567312 A CN103567312 A CN 103567312A
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- axial workpiece
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Abstract
The invention discloses a turnover device of a heavy shaft part, which comprises an outer V-shaped frame, an internal support frame, a hydraulic lifting cylinder, a turnover transmission mechanism and a drive mechanism, wherein the internal support frame is located in the outer V-shaped frame; the hydraulic lifting cylinder is located outside the internal support frame; an axial direction of the hydraulic lifting cylinder is parallel to a longitudinal direction of the internal support frame; the hydraulic lifting cylinder is fixedly connected with the internal support frame; the turnover transmission mechanism is fixed in the internal support frame; a highest point of the turnover transmission mechanism exceeds the upper end face of the internal support frame; the turnover transmission mechanism is connected with the drive mechanism; and the drive mechanism is located in or outside the internal support frame. The device can support the thermally treated shaft part and drive the shaft part to turn over.
Description
Technical field
The present invention relates to Machining Technology field, be specifically related to a kind of turning device and straightener of heavy axial workpiece.
Background technology
For the heavy microscler axial workpiece that obtains after Overheating Treatment, need to just can use through machining.Because axial workpiece can occur bending and deformation in heat treatment process, thereby cause, cannot directly carry out machining, therefore, common way is that axial workpiece is placed on press, alignment reaches the scope that can process.But in alignment, workpiece is placed on the v block of press, v block only works the axial workpiece effect of supporting, and without the function that drives workpiece rotation, therefore, how workpiece moves and upset is a difficult problem.For above-mentioned press, by manually coming, axial workpiece is overturn often, owing to also having very high-temperature through heat treated axial workpiece, if careless manipulation will be scalded operating personnel, again because the weight of workpiece is heavier, artificial upset is wasted time and energy.
Summary of the invention
For above-mentioned technical problem, the invention provides a kind of turning device and straightener of heavy axial workpiece, the present invention, for through heat treated axial workpiece, both can support axial workpiece, can drive again axial workpiece upset.
The technical scheme solving the problems of the technologies described above is as follows:
The turning device of heavy axial workpiece, comprise outer V-type frame, also comprise inner support frame, lifting hydraulic cylinder, turnover transmission rig and driving mechanism, inner support frame is arranged in outer V-type frame, lifting hydraulic cylinder is positioned at the outside of inner support frame, the parallel longitudinal of the axial and inner support frame of lifting hydraulic cylinder, lifting hydraulic cylinder is fixedly connected with inner support frame, described turnover transmission rig is fixed on the inside of inner support frame, the peak of turnover transmission rig surpasses the upper surface of inner support frame, turnover transmission rig is connected with driving mechanism, driving mechanism is positioned at inside or the outside of inner support frame.
Adopted such scheme, after inner support frame being moved down under the drive of lifting hydraulic cylinder, when the peak of inner support frame and turnover transmission rig is during lower than outer V-type frame V-type face, at this moment, axial workpiece contacts with outer V-type frame V-type face, faces axial workpiece support by the V-type of outer V-type frame.When needs overturn to axial workpiece, drive inner support frame by lifting hydraulic cylinder moves up, by the peak of the turnover transmission rig in inner support frame, contacted with bearing parts and by its lifting, start driving mechanism, by transmission of power to turnover transmission rig, thereby turnover transmission rig drives axial workpiece to rotate, to realize upset.Therefore, the present invention both can support axial workpiece, can drive again axial workpiece rotation, facilitate straightener to carry out alignment to axial workpiece, improve efficiency, and reduced operating personnel's labour intensity, and avoided operating personnel to be scalded because directly moving axial workpiece.
Further, turnover transmission rig comprises the first gear, the second gear, the 3rd gear, the 4th gear, the 5th gear, the first driving wheel, the second driving wheel, the first back shaft, the second back shaft, the 3rd back shaft, the 4th back shaft, the 5th back shaft; The first gear is fixed on the first back shaft, the second gear is fixed on the second back shaft, the 3rd gear is fixed on the 3rd back shaft, the 4th gear and the first driving wheel are fixed on the 4th back shaft, the 5th gear and the second driving wheel are fixed on the 5th back shaft, the second gear and the 3rd gear lay respectively at left side and the right side of the first gear, and the second gear and the 3rd gear all mesh with the first gear, the 4th gear is positioned at the top of the second gear and meshes with the second gear, and the 5th gear is positioned at the top of the 3rd gear and meshes with the 3rd gear.The turnover transmission rig of this structure is arranged on inner support frame upper V-shaped, and not only transmission of power is good, and is beneficial to reduction assembly space, and the driver overall compact that makes to overturn is strong.
Further, described inner support frame is V-type frame.The inner supporting frame of V-type is conducive to abdicate space for turnover transmission rig, for turnover transmission rig contacts with axial workpiece, increases reliability.
Further, described driving mechanism is positioned at inner support frame outside, and driving mechanism comprises motor and power transmission shaft, and the output of motor is connected with one end of power transmission shaft, and the other end of power transmission shaft is connected with turnover transmission rig.Driving mechanism is arranged to inner support frame outside, avoids lubricating oil and enter motor.
Further, described outer V-type frame is by having the main body of V-type opening and the supporter of supportive body forms, and described main body is provided with the breach of stepping down that is positioned at power transmission shaft top.When turnover transmission rig is in uphill process, by the breach of stepping down, be that power transmission shaft is abdicated needed space in uphill process.
The straightener of heavy axial workpiece, comprises straightener body, and this straightener body has base and supporting bable tops, also comprises two turning devices, and turning device is fixed on the supporting bable tops of straightener body.
This straightener also comprises a control device, control device comprises roundness measuring instrument, controller, frequency converter, the first relay, the second relay that detects axial workpiece circularity, the output of roundness measuring instrument is electrically connected to the input of controller, and the output of controller is electrically connected to frequency converter and the first relay and the second relay respectively.
Adopted such scheme, straightener of the present invention is after having adopted turning device, both can support axial workpiece, can drive again axial workpiece rotation, facilitate straightener to carry out alignment to axial workpiece, improve efficiency, and reduced operating personnel's labour intensity, and avoided operating personnel to be scalded because directly moving axial workpiece.In addition, installed after control device on straightener, not only automaticity is improved, and the precision of alignment is also improved.
Accompanying drawing explanation
Fig. 1 is the perspective view of the turning device of heavy axial workpiece of the present invention;
Fig. 2 is that the turning device in Fig. 1 removes the outer V-type frame of a side and the perspective view after interior V-type frame;
Fig. 3 is the perspective view of straightener in the present invention;
Fig. 4 is the circuit block diagram of the control device in straightener;
In accompanying drawing, 100 is turning device, and 1 is outer V-type frame, and 1a is main body, 1b is supporter, and 1c is the breach of stepping down, and 2 is inner support frame, and 3 is lifting hydraulic cylinder, 4 is the first gear, and 5 is the second gear, and 6 is the 3rd gear, and 7 is the 4th gear, 8 is the 5th gear, and 9 is the first driving wheel, and 10 is the second driving wheel, and 11 is the first back shaft, 12 is the second back shaft, and 13 is the 3rd back shaft, and 14 is the 4th back shaft, 15 is the 5th back shaft, and 16 is motor, and 17 is power transmission shaft;
20 is straightener body, and 21 is base, and 21a is supporting bable tops, and 22 is roundness measuring instrument, and 23 is controller, and 24 is frequency converter, and 25 is the first relay, and 26 is the second relay;
200 is axial workpiece.
The specific embodiment
See figures.1.and.2, the turning device 100 of heavy axial workpiece of the present invention, comprises outer V-type frame 1, also comprises inner support frame 2, lifting hydraulic cylinder 3, turnover transmission rig and driving mechanism.Inner support frame 2 is V-type frame, and inner support frame 2 is arranged in outer V-type frame 1, and lifting hydraulic cylinder 3 is positioned at the outside of inner support frame 2, the parallel longitudinal of the axial and inner support frame 2 of lifting hydraulic cylinder 3, and lifting hydraulic cylinder 3 is fixedly connected with inner support frame 2.Described turnover transmission rig is fixed on the inside of inner support frame, the peak of turnover transmission rig surpasses the upper surface of inner support frame, and turnover transmission rig comprises the first gear 4, the second gear 5, the 3rd gear 6, the 4th gear 7, the 5th gear 8, the first driving wheel 9, the second driving wheel 10, the first back shaft 11, the second back shaft 12, the 3rd back shaft 13, the 4th back shaft 14, the 5th back shaft 15.The first gear 4 is fixed on the first back shaft 11, the second gear 5 is fixed on the second back shaft 12, the 3rd gear 6 is fixed on the 3rd back shaft 13, the 4th gear 7 and the first driving wheel 9 are fixed on the 4th back shaft 14, the 5th gear 8 and the second driving wheel 10 are fixed on the 5th back shaft 15, the second gear 5 and the 3rd gear 6 lay respectively at left side and the right side of the first gear 4, and the second gear 5 and the 3rd gear 6 all mesh with the first gear 4, the 4th gear 7 is positioned at the top of the second gear 5 and meshes with the second gear 5, the 5th gear 8 is positioned at the top of the 3rd gear 6 and meshes with the 3rd gear 6.Turnover transmission rig is connected with driving mechanism, and driving mechanism is positioned at inside or the outside of inner support frame.Described driving mechanism is positioned at inner support frame 2 outsides, driving mechanism comprises motor 16 and power transmission shaft 17, the output of motor 16 is connected with one end of power transmission shaft 17, the other end of power transmission shaft 17 is connected with turnover transmission rig, and power transmission shaft 17 is connected with the first back shaft 11 of turnover transmission rig by shaft coupling.Described outer V-type frame 1 is by having the main body 1a of V-type opening and the supporter 1b of supportive body forms, and described main body is provided with the breach 1c that steps down that is positioned at power transmission shaft 17 tops.
With reference to Fig. 3 and Fig. 4, the straightener of heavy axial workpiece of the present invention, comprises straightener body 20, and this straightener body has base 21 and supporting bable tops 21a, also comprise that two as the turning device 100 of above-mentioned embodiment, turning device 100 is fixed on the supporting bable tops of straightener body.This straightener also comprises a control device, control device comprises roundness measuring instrument 22, controller 23, frequency converter 24, the first relay 25 and the second relay 26 that detects axial workpiece circularity, the output of roundness measuring instrument 22 is electrically connected to the input of controller 23, the output of controller 23 is electrically connected to frequency converter 24 and the first relay 25 and the second relay 26 respectively, tactile the closing of often opening of the first relay 25 is electrically connected to lifting hydraulic cylinder 3 place circuit, and the normally open contact of the second relay 26 is electrically connected to the power supply circuits at motor 16 places.
The control of control device process be: controller sends control command and makes the first relay 25 closures, thereby, lifting hydraulic cylinder 3 carries out lifting work, by inner support frame 2 liftings, the first driving wheel 9 of turnover transmission rig is contacted with axial workpiece 200 with the second driving wheel 10.Then, lifting hydraulic cylinder 3 is in hold mode, and controller sends control command and makes the second relay 26 closures, thereby motor 16 obtains electric work, and transmission of power to the first driving wheel 9 of output and the second driving wheel 10, drive axial workpiece 200 slowly to rotate.Axial workpiece 200, in the process of slowly rotating, is detected by the circularity of 22 pairs of axial workpieces 200 of roundness measuring instrument, to draw the concavo-convex situation of axial workpiece 200, after detection, testing result is transported to controller 23.Like this, controller 23 just can be learnt and need to exert pressure to the concrete position of axial workpiece 200, so that axial workpiece 200 is carried out to alignment.Controller 23 is exported control signal again, make the second relay 26 closures, motor 16 electric work, the partial switching that the needs of axial workpiece 200 are exerted pressure is under the hydraulic cylinder of straightener body, by hydraulic cylinder, axial workpiece 200 is exerted pressure, by axial workpiece 200 alignments.
Claims (7)
1. the turning device of heavy axial workpiece, comprise outer V-type frame, it is characterized in that, also comprise inner support frame, lifting hydraulic cylinder, turnover transmission rig and driving mechanism, inner support frame is arranged in outer V-type frame, lifting hydraulic cylinder is positioned at the outside of inner support frame, the parallel longitudinal of the axial and inner support frame of lifting hydraulic cylinder, lifting hydraulic cylinder is fixedly connected with inner support frame, described turnover transmission rig is fixed on the inside of inner support frame, the peak of turnover transmission rig surpasses the upper surface of inner support frame, turnover transmission rig is connected with driving mechanism, driving mechanism is positioned at inside or the outside of inner support frame.
2. the turning device of heavy axial workpiece according to claim 1, is characterized in that: turnover transmission rig comprises the first gear, the second gear, the 3rd gear, the 4th gear, the 5th gear, the first driving wheel, the second driving wheel, the first back shaft, the second back shaft, the 3rd back shaft, the 4th back shaft, the 5th back shaft; The first gear is fixed on the first back shaft, the second gear is fixed on the second back shaft, the 3rd gear is fixed on the 3rd back shaft, the 4th gear and the first driving wheel are fixed on the 4th back shaft, the 5th gear and the second driving wheel are fixed on the 5th back shaft, the second gear and the 3rd gear lay respectively at left side and the right side of the first gear, and the second gear and the 3rd gear all mesh with the first gear, the 4th gear is positioned at the top of the second gear and meshes with the second gear, and the 5th gear is positioned at the top of the 3rd gear and meshes with the 3rd gear.
3. the turning device of heavy axial workpiece according to claim 1, is characterized in that: described inner support frame is V-type frame.
4. the turning device of heavy axial workpiece according to claim 1, it is characterized in that: described driving mechanism is positioned at inner support frame outside, driving mechanism comprises motor and power transmission shaft, and the output of motor is connected with one end of power transmission shaft, and the other end of power transmission shaft is connected with turnover transmission rig.
5. the turning device of heavy axial workpiece according to claim 4, is characterized in that: described outer V-type frame is by having the main body of V-type opening and the supporter of supportive body forms, and described main body is provided with the breach of stepping down that is positioned at power transmission shaft top.
6. the straightener of heavy axial workpiece, comprise straightener body, this straightener body has base and supporting bable tops, it is characterized in that: also comprise two turning devices as described in claim 1 to 5 any one, turning device is fixed on the supporting bable tops of straightener body.
7. the straightener of heavy axial workpiece according to claim 6, comprise straightener body, it is characterized in that: this straightener also comprises a control device, control device comprises roundness measuring instrument, controller, frequency converter, the first relay, the second relay that detects axial workpiece circularity, the output of roundness measuring instrument is electrically connected to the input of controller, and the output of controller is electrically connected to frequency converter and the first relay and the second relay respectively.
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CN201310517673.XA CN103567312B (en) | 2013-10-28 | 2013-10-28 | The turning device of heavy shaft part and straightener |
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Cited By (4)
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CN108160757A (en) * | 2017-12-25 | 2018-06-15 | 湖南协力液压有限公司 | Alignment bogey |
CN111570568A (en) * | 2020-05-27 | 2020-08-25 | 王晓满 | Round steel straightening and processing device |
CN112338001A (en) * | 2020-09-11 | 2021-02-09 | 浙江九隆机械有限公司 | Round bar stock straightening device |
CN117139424A (en) * | 2023-10-30 | 2023-12-01 | 上海狄兹精密机械有限公司 | Straightening machine and method for planetary roller screw rod machining |
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CN203578605U (en) * | 2013-10-28 | 2014-05-07 | 常州宝隆冶金设备制造有限公司 | Overturning device and straightening machine for heavy shaft parts |
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CN2925662Y (en) * | 2006-07-28 | 2007-07-25 | 中色科技股份有限公司 | Automatic rotary table for transporating roller channel |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108160757A (en) * | 2017-12-25 | 2018-06-15 | 湖南协力液压有限公司 | Alignment bogey |
CN111570568A (en) * | 2020-05-27 | 2020-08-25 | 王晓满 | Round steel straightening and processing device |
CN112338001A (en) * | 2020-09-11 | 2021-02-09 | 浙江九隆机械有限公司 | Round bar stock straightening device |
CN117139424A (en) * | 2023-10-30 | 2023-12-01 | 上海狄兹精密机械有限公司 | Straightening machine and method for planetary roller screw rod machining |
CN117139424B (en) * | 2023-10-30 | 2024-01-23 | 上海狄兹精密机械有限公司 | Straightening machine and method for planetary roller screw rod machining |
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