CN103559780A - Method for wirelessly acquiring and transmitting internal temperature and pressure data of four-in-one sodium hydrosulfite kettles - Google Patents
Method for wirelessly acquiring and transmitting internal temperature and pressure data of four-in-one sodium hydrosulfite kettles Download PDFInfo
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- CN103559780A CN103559780A CN201310504119.8A CN201310504119A CN103559780A CN 103559780 A CN103559780 A CN 103559780A CN 201310504119 A CN201310504119 A CN 201310504119A CN 103559780 A CN103559780 A CN 103559780A
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Abstract
The invention discloses a method for wirelessly acquiring and transmitting internal temperature and pressure data of four-in-one sodium hydrosulfite kettles. A Rosemount 3051S wireless remote pressure transmitter and a 248 wireless temperature transmitter are arranged on each four-in-one kettle and are used for transmitting temperature and pressure data to a Rosemount 1420 wireless gateway for processing through a Wireless highway addressable remote transducer (HART); the processed temperature and pressure data are uploaded to an upper computer through a modbus module; meanwhile, the upper computer transmits the temperature and pressure data to an instrument panel of an operation room through the modbus module; the temperature and pressure data are displayed, and an alarm is given. The method has the advantages of good data sampling real-time performance, high accuracy, high openness and high stability by virtue of computer control.
Description
Technical field
The present invention relates to sodium hydrosulfite four-in-one still collecting method field, be specially a kind of sodium hydrosulfite four-in-one still temperature in the kettle, pressure data wireless collection transmission method.
Background technology
Sodium hydrosulfite four-in-one still is rotating all the time in dry run, the control survey data remote of temperature in the kettle, pressure is very difficult, operating personnel one stop still straight through indirect measurement axle center temperature and scene and observe tensimeter mode and complete whole production run for a long time, not only data reflection lags behind, poor accuracy, affects product consumption and quality.The uncertain factor of execute-in-place is many simultaneously, dangerous large.
Summary of the invention
The object of this invention is to provide a kind of sodium hydrosulfite four-in-one still temperature in the kettle, pressure data wireless collection transmission method, the problem existing to solve prior art.
In order to achieve the above object, the technical solution adopted in the present invention is:
Sodium hydrosulfite four-in-one still temperature in the kettle, pressure data wireless collection transmission method, it is characterized in that: Rosemount 3051S wireless remote transmission pressure unit and 248 wireless temperature transmitters are installed on every four-in-one still, to detect in real time the temperature in still, pressure data, then Rosemount 3051S wireless remote transmission pressure unit and 248 wireless temperature transmitters are respectively by temperature, pressure data is sent to Rosemount 1420 radio network gateways and processes by operating in WirelessHART in 2.4GHzISM frequency range, temperature after processing, pressure data is uploaded in control room and is shown on host computer by modbus module, record, host computer passes through modbus module by temperature simultaneously, pressure data is sent on operation room panel board and shows, report to the police, for operating personnel, in place of safety remote monitoring, be dried the technological parameter in each stage.
Described sodium hydrosulfite four-in-one still temperature in the kettle, pressure data wireless collection transmission method, it is characterized in that: host computer adopts ELL Vostro to achieve 220 micro-tower desktop computers, in host computer, software systems adopt two kinds of establishments, be divided into interface program and signal procedure, interface program is used the configuration software SIEMENS WINDOWS CONTROL CENTER of SIEMENS company, and signal procedure is used the language DELPHI of BORLAND company exploitation.
The present invention is a kind of method that data wireless collection that adopts wireless transmitter and wireless network to form in conjunction with computing machine treatment technology is transmitted, and the inventive method advantage is that data sampling real-time is good, and accuracy is high.Adopt computer control open strong, good stability.
Effect of the present invention is embodied in two aspects: in safety in production, allow operating personnel away from explosive area, at operation room, monitor various technological parameters, improved working condition, reduced labour intensity, overcome unsafe factor, prevent the generation of casualty accident.The real-time detected temperatures of wireless transmitter, the pressure data that are arranged on still have accurately reflected the situation of raw material in dry run, foundation are provided to operating personnel's accurate operation, improve the quality of products, and have reduced product disqualification rate.
Accompanying drawing explanation
Fig. 1 is temperature of the present invention, pressure data acquisition system theory diagram.
Embodiment
As shown in Figure 1.Sodium hydrosulfite four-in-one still temperature in the kettle, pressure data wireless collection transmission method, Rosemount 3051S wireless remote transmission pressure unit and 248 wireless temperature transmitters are installed on every four-in-one still, to detect in real time the temperature in still, pressure data, then Rosemount 3051S wireless remote transmission pressure unit and 248 wireless temperature transmitters are respectively by temperature, pressure data is sent to Rosemount 1420 radio network gateways and processes by operating in WirelessHART in 2.4GHzISM frequency range, temperature after processing, pressure data is uploaded in control room and is shown on host computer by modbus module, record, host computer passes through modbus module by temperature simultaneously, pressure data is sent on operation room panel board and shows, report to the police, for operating personnel, in place of safety remote monitoring, be dried the technological parameter in each stage.
Host computer adopts ELL Vostro to achieve 220 micro-tower desktop computers, in host computer, software systems adopt two kinds of establishments, be divided into interface program and signal procedure, interface program is used the configuration software SIEMENS WINDOWS CONTROL CENTER of SIEMENS company, and signal procedure is used the language DELPHI of BORLAND company exploitation.
Sodium hydrosulfite four-in-one still in the present invention (rotation class pressure vessel) temperature in the kettle, pressure data wireless collection transmission system are divided into four parts:
First: at every four-in-one drying kettle, Rosemount 3051S wireless remote transmission pressure unit and 248 wireless temperature transmitters are installed.0.075 grade of accuracy class, intrinsic safe explosion-proof type, sampling period are 4 seconds, and the battery of transmitter is used 18 months replacement cycles.They gather out by the temperature in still, pressure data respectively, and deliver to after Rosemount 1420 radio network gateways processing by the mode of wireless transmission, and real time data shows on computers.
Second: be arranged on on-the-spot Rosemount 1420 radio network gateways.Accept the data that wireless remote transmission transmitter sends out by WirelessHART, by modbusRS485 communication, collection temperature in the kettle, pressure data are sent to host computer shows, record.
The the 3rd: control room data acquisition computer.Hardware selects good stability, reliability is high, data-handling capacity is strong DELL Vostro to achieve 220 micro-tower desktop computers.Software systems adopt two kinds of establishments, be divided into interface program and signal procedure, interface program is used the configuration software SIEMENS WINDOWS CONTROL CENTER of SIEMENS company, and this software is the system for tasks such as the figure demonstration in process for producing and process automation and controls.The functions such as data, figure demonstration, information, filing and form are provided.Its powerful USBDI, Fast Image upgrade and safety filing function has very high availability.Software application is convenient, and easily operation is maintainable good.Signal procedure is used the language DELPHI of BORLAND company exploitation, this software function is powerful, by its powerful communication and data-handling capacity, by modbusRS485 communication, accept after radio network gateway data configuration, on WINCC software, show in real time, the temperature in the kettle receiving, pressure data are delivered to field instrument by the serial communication of computing machine simultaneously and show, report to the police.
The the 4th: be arranged on operation room panel board temperature, pressure digital display alarm cashier's office in a shop.By modbusRS485 communication module and computing machine, carry out communication, the temperature of the sodium hydrosulfite four-in-one drying kettle showing on computers, pressure signal synchronous transmission are shown to on-the-spot, if the temperature, the pressure data that show on digital display instrument transfinite simultaneously, can also drive on-the-spot audible-visual annunciator to send warning, alert is noted.
Claims (2)
1. sodium hydrosulfite four-in-one still temperature in the kettle, pressure data wireless collection transmission method, it is characterized in that: Rosemount 3051S wireless remote transmission pressure unit and 248 wireless temperature transmitters are installed on every four-in-one still, to detect in real time the temperature in still, pressure data, then Rosemount 3051S wireless remote transmission pressure unit and 248 wireless temperature transmitters are respectively by temperature, pressure data is sent to Rosemount 1420 radio network gateways and processes by operating in WirelessHART in 2.4GHzISM frequency range, temperature after processing, pressure data is uploaded in control room and is shown on host computer by modbus module, record, host computer passes through modbus module by temperature simultaneously, pressure data is sent on operation room panel board and shows, report to the police, for operating personnel, in place of safety remote monitoring, be dried the technological parameter in each stage.
2. sodium hydrosulfite four-in-one still temperature in the kettle according to claim 1, pressure data wireless collection transmission method, it is characterized in that: host computer adopts ELL Vostro to achieve 220 micro-tower desktop computers, in host computer, software systems adopt two kinds of establishments, be divided into interface program and signal procedure, interface program is used the configuration software SIEMENS WINDOWS CONTROL CENTER of SIEMENS company, and signal procedure is used the language DELPHI of BORLAND company exploitation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310504119.8A CN103559780A (en) | 2013-10-23 | 2013-10-23 | Method for wirelessly acquiring and transmitting internal temperature and pressure data of four-in-one sodium hydrosulfite kettles |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310504119.8A CN103559780A (en) | 2013-10-23 | 2013-10-23 | Method for wirelessly acquiring and transmitting internal temperature and pressure data of four-in-one sodium hydrosulfite kettles |
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| CN103559780A true CN103559780A (en) | 2014-02-05 |
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| CN201310504119.8A Pending CN103559780A (en) | 2013-10-23 | 2013-10-23 | Method for wirelessly acquiring and transmitting internal temperature and pressure data of four-in-one sodium hydrosulfite kettles |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105488990A (en) * | 2016-02-03 | 2016-04-13 | 苏州见微物联网科技有限公司 | Industrial real-time data acquisition system based on wireless adapters |
| CN111435054A (en) * | 2019-01-15 | 2020-07-21 | 沈阳铝镁设计研究院有限公司 | Calcining furnace temperature and furnace pressure monitoring system based on wirelessHART |
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| US20080099568A1 (en) * | 2006-10-31 | 2008-05-01 | Tonerhead, Inc. | Wireless temperature control system |
| CN201389916Y (en) * | 2009-02-27 | 2010-01-27 | 福州恒拓工业自动化有限公司 | Autoclave intelligent control device |
| CN201626831U (en) * | 2010-02-05 | 2010-11-10 | 浙江杭特容器有限公司 | Sodium hydrosulfite four-in-one drying tower |
| CN102075234A (en) * | 2009-11-10 | 2011-05-25 | 横河电机株式会社 | Relay device and wireless control network management system using the same |
| CN102078790A (en) * | 2010-12-17 | 2011-06-01 | 张家港市华菱化工机械有限公司 | IOT (Internet of Things)-based reaction kettle |
| CN103272547A (en) * | 2013-06-25 | 2013-09-04 | 苏州市金翔钛设备有限公司 | Reaction kettle control device allowing remote control |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080099568A1 (en) * | 2006-10-31 | 2008-05-01 | Tonerhead, Inc. | Wireless temperature control system |
| CN201389916Y (en) * | 2009-02-27 | 2010-01-27 | 福州恒拓工业自动化有限公司 | Autoclave intelligent control device |
| CN102075234A (en) * | 2009-11-10 | 2011-05-25 | 横河电机株式会社 | Relay device and wireless control network management system using the same |
| CN201626831U (en) * | 2010-02-05 | 2010-11-10 | 浙江杭特容器有限公司 | Sodium hydrosulfite four-in-one drying tower |
| CN102078790A (en) * | 2010-12-17 | 2011-06-01 | 张家港市华菱化工机械有限公司 | IOT (Internet of Things)-based reaction kettle |
| CN103272547A (en) * | 2013-06-25 | 2013-09-04 | 苏州市金翔钛设备有限公司 | Reaction kettle control device allowing remote control |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105488990A (en) * | 2016-02-03 | 2016-04-13 | 苏州见微物联网科技有限公司 | Industrial real-time data acquisition system based on wireless adapters |
| CN111435054A (en) * | 2019-01-15 | 2020-07-21 | 沈阳铝镁设计研究院有限公司 | Calcining furnace temperature and furnace pressure monitoring system based on wirelessHART |
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Application publication date: 20140205 |
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