CN103557524B - Swirling premixed regenerative micro-catalytic combustion reactor - Google Patents
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Abstract
本发明公开了一种旋流预混蓄热式微型催化燃烧反应器,包括外圆筒体、上面板、多孔面板和U型面板;上面板和U型面板组成一横截面呈矩形的腔体,多孔面板设置在腔体的一端,腔体设置外圆筒体内;上面板上布置有四个竖直向下伸向腔体内的上蓄热式圆柱,U型面板的下底板上设置有六个竖直向上且与上蓄热式圆柱错开排列的下蓄热式圆柱;外圆筒体沿圆周切线方向上布置有两个空气进气口和两个燃气进气口,左侧面板的中心处设置向外凸出的出气口。本发明将外圆筒体、多孔面板与腔体组合成气流预混通道,可以避免燃烧室的高温壁面与环境直接接触,减小热量损失,同时腔体的高温壁面可以预热预混气体,提高预混气体的初始温度,减小气体点火难度。
The invention discloses a swirl premixed regenerative miniature catalytic combustion reactor, which comprises an outer cylindrical body, an upper panel, a porous panel and a U-shaped panel; the upper panel and the U-shaped panel form a cavity with a rectangular cross section , the perforated panel is set at one end of the cavity, and the cavity is set in the outer cylinder; the upper plate is arranged with four upper heat storage cylinders extending vertically downwards into the cavity, and the lower bottom plate of the U-shaped panel is set with six A lower regenerative cylinder that is vertically upward and staggered with the upper regenerative cylinder; the outer cylinder is arranged with two air inlets and two gas inlets along the tangential direction of the circumference, and the center of the left panel An air outlet protruding outward is provided at the place. The present invention combines the outer cylinder, the porous panel and the cavity into an airflow premixing channel, which can avoid direct contact between the high-temperature wall of the combustion chamber and the environment, and reduce heat loss. At the same time, the high-temperature wall of the cavity can preheat the premixed gas, Increase the initial temperature of the premixed gas to reduce the difficulty of gas ignition.
Description
技术领域 technical field
本发明涉及一种适用于气体催化燃烧的反应器,尤其涉及一种旋流预混蓄热式微型催化燃烧反应器。 The invention relates to a reactor suitable for gas catalytic combustion, in particular to a swirl premixed regenerative miniature catalytic combustion reactor.
背景技术 Background technique
对燃料燃烧产生能量的利用是生产生活中最广泛采用的能源利用方式。随着科学技术的发展,微型机械系统的应用越来越受到科学工作者的重视。目前研究的微尺度燃烧器一般在低于1cm3的容积内发生。微尺度燃烧器具有价格低廉、保存期限更长、能够提供更稳定的电压、能量密度高和再次添加燃料方便等优点。微尺度燃烧器的研究希望能够解决为可携带电子设备供应长时间稳定电源的问题,但除了这一方面的应用外,微尺度燃烧还有一个重要应用领域,那就是在未来国防方面的应用。微型飞行器、微型卫星、现代战争中作战士兵,这些都要求高性能的动力、电力支持。解决这些问题迫切需要体积小、质量轻、能量和功率密度高的能源供给系统,但目前还没有合适的能源供给方式。而基于微尺度燃烧的微动力能源系统具有很高的能量密度,目前被公认为是一种解决这些问题的最有前途的方法。但现阶段,微尺度燃烧器还有以下不足:一、散热严重;二、气体预混合不够充分;三、由于燃烧器尺寸太小,停留时间短,反应面积太小导致反应不能充分发生,燃烧效率太低;四、反应器结构复杂,加工难度太大。 The utilization of energy generated by fuel combustion is the most widely used energy utilization method in production and life. With the development of science and technology, the application of micro-mechanical systems has been paid more and more attention by scientists. The microscale burners studied so far generally occur in volumes below 1 cm 3 . Microscale burners have the advantages of low cost, longer shelf life, more stable voltage, high energy density and easy refueling. The research on micro-scale burners hopes to solve the problem of long-term stable power supply for portable electronic devices, but in addition to this application, micro-scale combustion has another important application field, that is, the application in future national defense. Micro-aircraft, micro-satellites, and combat soldiers in modern warfare all require high-performance power and electric support. To solve these problems, an energy supply system with small size, light weight, and high energy and power density is urgently needed, but there is no suitable energy supply method at present. Microdynamic energy systems based on microscale combustion, which have high energy density, are currently recognized as one of the most promising approaches to address these issues. But at this stage, micro-scale burners still have the following deficiencies: first, serious heat dissipation; second, insufficient gas premixing; third, due to the small size of the burner, short residence time, and too small reaction area, the reaction cannot fully occur The efficiency is too low; 4. The structure of the reactor is complex and the processing is too difficult.
发明内容 Contents of the invention
针对现有技术中存在的上述不足,本发明提供了一种与气源连接方便,减小散热损失并且能够使微小流量气体快速高效发生催化燃烧反应的旋流预混蓄热式微型催化燃烧反应器。 Aiming at the above-mentioned deficiencies in the prior art, the present invention provides a swirl premixed regenerative miniature catalytic combustion reaction which is convenient to connect with the gas source, reduces heat dissipation loss and enables rapid and efficient catalytic combustion reaction of micro-flow gas. device.
为了解决上述技术问题,本发明采用了如下技术方案: In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
旋流预混蓄热式微型催化燃烧反应器,包括外圆筒体、上面板、多孔面板和横截面呈U型的U型面板; Swirling flow premixed regenerative miniature catalytic combustion reactor, including an outer cylinder, an upper panel, a porous panel and a U-shaped panel with a U-shaped cross section;
所述上面板设置在U型面板的顶部开口处,上面板和U型面板组成一横截面呈矩形的腔体,所述多孔面板设置在腔体的一端,所述多孔面板的孔径从四周向中间逐渐增大;所述腔体设置外圆筒体内,所述上面板和U型面板的板面与外圆筒体的轴线平行;所述外圆筒体的一端设置右侧面板,另一端设置左侧面板,所述多孔面板靠近右侧面板且与右侧面板之间具有一间隙; The upper panel is arranged at the top opening of the U-shaped panel, and the upper panel and the U-shaped panel form a cavity with a rectangular cross section. The porous panel is arranged at one end of the cavity, and the aperture of the porous panel extends from all sides to The middle gradually increases; the cavity is set in the outer cylinder body, and the board surfaces of the upper panel and the U-shaped panel are parallel to the axis of the outer cylinder; one end of the outer cylinder is provided with a right side panel, and the other end The left side panel is set, and the porous panel is close to the right side panel and has a gap with the right side panel;
所述上面板上布置有四个竖直向下伸向腔体内的上蓄热式圆柱,所述U型面板的下底板上设置有六个竖直向上且与上蓄热式圆柱错开排列的下蓄热式圆柱;所述上蓄热式圆柱和下蓄热式圆柱的高度均小于上面板和U型面板的下底板之间的距离; There are four upper regenerative cylinders extending vertically downwards into the cavity on the upper panel, and six upper regenerative cylinders arranged vertically upward and staggered from the upper regenerative cylinders are arranged on the lower bottom plate of the U-shaped panel. The lower regenerative cylinder; the heights of the upper regenerative cylinder and the lower regenerative cylinder are both less than the distance between the upper panel and the lower bottom plate of the U-shaped panel;
所述上面板、U型面板和多孔面板的内壁,以及上蓄热式圆柱和下蓄热式圆柱的外壁均涂覆催化剂;所述外圆筒体沿圆周切线方向上布置有四个进气通道,其中相对外圆筒体对称分布的两个进气通道为空气进气口,另外两个为燃气进气口;所述左侧面板的中心处设置向外凸出、且与腔体内相通的出气口。 The inner walls of the upper panel, the U-shaped panel and the porous panel, and the outer walls of the upper regenerative cylinder and the lower regenerative cylinder are all coated with catalysts; Channels, wherein the two air intake channels symmetrically distributed relative to the outer cylinder are air intakes, and the other two are gas intakes; the air outlet.
作为本发明的一种优选方案,所述上蓄热式圆柱和下蓄热式圆柱均由蓄热式材料制成。 As a preferred solution of the present invention, both the upper regenerative cylinder and the lower regenerative cylinder are made of regenerative materials.
本发明的旋流预混蓄热式微型催化燃烧反应器与现有技术相比,具有如下优点: Compared with the prior art, the swirl premixed regenerative miniature catalytic combustion reactor of the present invention has the following advantages:
1、用外圆筒体、多孔面板与腔体组合成气流预混通道,可以避免燃烧室的高温壁面与环境直接接触,减小热量损失,同时腔体的高温壁面可以预热预混气体,提高预混气体的初始温度,可以减小气体点火难度。 1. Combining the outer cylinder, the porous panel and the cavity to form an airflow premixing channel can avoid direct contact between the high temperature wall of the combustion chamber and the environment, reducing heat loss. At the same time, the high temperature wall of the cavity can preheat the premixed gas. Increasing the initial temperature of the premixed gas can reduce the difficulty of gas ignition.
2、进气通道沿外圆筒体切向方向布置,燃气和空气沿外圆筒体的切向方向进入气流通道,可以形成旋转气流,增加预混效果,延长气体运动路径,同时也加大了入口管道间的距离,使管道的连接更加方便。 2. The air intake passage is arranged along the tangential direction of the outer cylinder, and gas and air enter the airflow passage along the tangential direction of the outer cylinder, which can form a swirling airflow, increase the premixing effect, prolong the gas movement path, and increase the The distance between the inlet pipes is improved, and the connection of the pipes is more convenient.
3、腔体一端的多孔面板的孔径从四周向中间逐渐增大,可以减小燃烧室内气体分布的不均匀性。 3. The aperture of the porous panel at one end of the cavity gradually increases from the surrounding to the middle, which can reduce the unevenness of gas distribution in the combustion chamber.
4、腔体和多孔面板的内壁,以及上蓄热式圆柱和下蓄热式圆柱的外壁均涂覆催化剂,提高燃烧稳定性和燃烧效率。 4. The inner walls of the cavity and porous panels, as well as the outer walls of the upper and lower regenerative cylinders are coated with catalysts to improve combustion stability and efficiency.
5、上蓄热式圆柱和下蓄热式圆柱采用蓄热式材料,能有效储蓄燃烧反应剧烈时所释放的部分热量,避免由于腔体内壁温度过高导致催化剂高温失活;同时在燃烧器内温度降低时可通过释放储蓄热量来改善燃烧,起到稳燃和强化燃烧的作用,使燃烧效率提高。 5. The upper regenerative cylinder and the lower regenerative cylinder adopt regenerative materials, which can effectively store part of the heat released when the combustion reaction is intense, and avoid high temperature deactivation of the catalyst due to the high temperature of the inner wall of the cavity; When the internal temperature decreases, the combustion can be improved by releasing the stored heat, which plays a role in stabilizing combustion and intensifying combustion, so that the combustion efficiency can be improved.
6、外圆筒体的存在增加了催化壁面表面积,同时外圆筒体也起到钝体扰流的作用,延长了反应时间并增强空气与燃气的混合效果,提高了反应效率,有利于减小微型燃烧器的尺寸。 6. The existence of the outer cylinder increases the surface area of the catalytic wall. At the same time, the outer cylinder also plays the role of blunt body disturbance, which prolongs the reaction time and enhances the mixing effect of air and gas, improves the reaction efficiency, and is beneficial to reduce The size of the small micro burner.
附图说明 Description of drawings
图1为旋流预混蓄热式微型催化燃烧反应器的俯视图; Fig. 1 is the top view of swirl premixed regenerative miniature catalytic combustion reactor;
图2为旋流预混蓄热式微型催化燃烧反应器沿A-A方向的剖面视图; Fig. 2 is the sectional view of swirl premixed regenerative miniature catalytic combustion reactor along A-A direction;
图3为旋流预混蓄热式微型催化燃烧反应器沿B-B方向的剖面视图; Fig. 3 is the cross-sectional view of the swirl premixed regenerative miniature catalytic combustion reactor along the B-B direction;
图4为旋流预混蓄热式微型催化燃烧反应器的左视图。 Fig. 4 is a left view of the swirl premixed regenerative miniature catalytic combustion reactor.
附图中: 1—外圆筒体; 2-上面板; 3-U型面板; 4-多孔面板; 5-上蓄热式圆柱; 6-下蓄热式圆柱; 7-左侧面板; 81-空气进气口; 82-燃气进气口; 9-出气口。 In the accompanying drawings: 1—outer cylinder; 2—upper panel; 3—U-shaped panel; 4—porous panel; 5—upper regenerative cylinder; 6—bottom regenerative cylinder; 7—left panel; 81 - air inlet; 82 - gas inlet; 9 - gas outlet.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细地描述。 The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1、2、3、4所示,旋流预混蓄热式微型催化燃烧反应器,包括外圆筒体1、上面板2、多孔面板4和横截面呈U型的U型面板3。 As shown in Figures 1, 2, 3, and 4, the swirl premixed regenerative micro catalytic combustion reactor includes an outer cylinder 1, an upper panel 2, a porous panel 4 and a U-shaped panel 3 with a U-shaped cross section. .
上面板2设置在U型面板3的顶部开口处,上面板2和U型面板3组成一横截面呈矩形的腔体,腔体内的棱角处均为圆弧过渡,可以有效减少预混气流的流动阻力,多孔面板4设置在腔体的一端,多孔面板4上有很多尺寸不同的圆孔,多孔面板4的孔径从四周向中间逐渐增大,孔径的变化可以有效调节燃烧室内不同部位气体密度的不均匀,减小了由于气体流速不均对燃烧所带来的不良影响。腔体设置外圆筒体1内,上面板2和U型面板3的板面与外圆筒体1的轴线平行。外圆筒体1的一端设置右侧面板,另一端设置左侧面板7,多孔面板4靠近右侧面板且与右侧面板之间具有一间隙。 The upper panel 2 is set at the top opening of the U-shaped panel 3. The upper panel 2 and the U-shaped panel 3 form a cavity with a rectangular cross section. Flow resistance, the porous panel 4 is set at one end of the cavity, there are many circular holes of different sizes on the porous panel 4, the aperture of the porous panel 4 gradually increases from the surrounding to the middle, and the change of the aperture can effectively adjust the gas density in different parts of the combustion chamber The inhomogeneity reduces the adverse effect on combustion caused by the uneven gas flow rate. The cavity is arranged in the outer cylinder 1 , and the upper panel 2 and the U-shaped panel 3 are parallel to the axis of the outer cylinder 1 . One end of the outer cylindrical body 1 is provided with a right side panel, and the other end is provided with a left side panel 7, and the perforated panel 4 is close to the right side panel with a gap therebetween.
上面板2上布置有四个竖直向下伸向腔体内的上蓄热式圆柱5,U型面板3的下底板上设置有六个竖直向上且与上蓄热式圆柱5错开排列的下蓄热式圆柱6,四个上蓄热式圆柱5和六个下蓄热式圆柱6的尺寸材质完全相同。上蓄热式圆柱5和下蓄热式圆柱6的高度均小于上面板2和U型面板3的下底板之间的距离。上蓄热式圆柱5和下蓄热式圆柱6均由蓄热式材料制成。上蓄热式圆柱5和下蓄热式圆柱6不但可以增加混合气体的扰动,延长停留时间,而且其本身所储蓄热量可以在燃烧温度较低的情况下释放部分热量,提高稳燃效果。 On the upper panel 2 are arranged four upper heat storage cylinders 5 extending vertically downwards into the cavity, and on the lower bottom plate of the U-shaped panel 3 are arranged six vertically upward and staggered arrangements with the upper heat storage cylinders 5 The size and material of the lower regenerative cylinder 6, the four upper regenerative cylinders 5 and the six lower regenerative cylinders 6 are exactly the same. The heights of the upper heat storage cylinder 5 and the lower heat storage cylinder 6 are both smaller than the distance between the upper panel 2 and the lower bottom plate of the U-shaped panel 3 . Both the upper regenerative cylinder 5 and the lower regenerative cylinder 6 are made of regenerative materials. The upper regenerative cylinder 5 and the lower regenerative cylinder 6 can not only increase the disturbance of the mixed gas and prolong the residence time, but also the stored heat can release part of the heat when the combustion temperature is low, improving the stable combustion effect.
上面板2、U型面板3和多孔面板4的内壁,以及上蓄热式圆柱5和下蓄热式圆柱6的外壁均涂覆催化剂。外圆筒体1沿圆周切线方向上布置有四个进气通道,其中相对外圆筒体1对称分布的两个进气通道为空气进气口81,另外两个为燃气进气口82,此种进气口与气源连接方便,有效地解决并简化了进气孔与气源连接困难的问题。左侧面板7的中心处设置向外凸出、且与腔体内相通的出气口9。 The inner walls of the upper panel 2, the U-shaped panel 3 and the porous panel 4, and the outer walls of the upper regenerative cylinder 5 and the lower regenerative cylinder 6 are all coated with catalyst. The outer cylindrical body 1 is arranged with four air intake passages along the tangential direction of the circumference, of which the two air intake passages distributed symmetrically relative to the outer cylindrical body 1 are air inlets 81, and the other two are gas inlets 82, This kind of air inlet is conveniently connected to the air source, effectively solving and simplifying the problem of difficult connection between the air inlet and the air source. An air outlet 9 protruding outward and communicating with the cavity is provided at the center of the left side panel 7 .
外圆筒体1与腔体之间形成旋流气体预混通道,使来流气体沿着气体通道旋转流动,有效延长气体流动路径,增加预混时间,同时可以利用腔体的高温壁面对预混气体进行预热,提高预混气体燃烧的初始温度,降低点火难度;而腔体的上面板2与U型面板3之间形成燃烧室,上蓄热式圆柱5和下蓄热式圆柱6增加了燃烧表面积,且加强了燃气混合扰动,有助于增强微尺度燃烧器内火焰的稳定性,提高燃烧效率。 A swirling gas premixing channel is formed between the outer cylinder 1 and the cavity, so that the incoming gas swirls along the gas channel, effectively prolonging the gas flow path and increasing the premixing time. At the same time, the high temperature wall surface of the cavity can be used for premixing The mixed gas is preheated to increase the initial temperature of the premixed gas combustion and reduce the difficulty of ignition; the combustion chamber is formed between the upper panel 2 and the U-shaped panel 3 of the cavity, and the upper regenerative cylinder 5 and the lower regenerative cylinder 6 The combustion surface area is increased, and the gas mixing disturbance is strengthened, which helps to enhance the stability of the flame in the micro-scale burner and improve the combustion efficiency.
使用该旋流预混蓄热式微型催化燃烧反应器时,首先将外圆筒体1的空气进气口81和燃气进气口82分别与对应气源连接,气体在气流通道内形成旋转预混气流,同时可以通过腔体的高温壁面吸收热量,提高燃烧气体的初始温度,然后预热之后的混合气体通过多孔面板4进入燃烧室,在上蓄热式圆柱5和下蓄热式圆柱6混合扰动和催化剂的作用下,发生催化燃烧反应,反应产生的气体从出气口9排出。 When using the swirl premixed regenerative miniature catalytic combustion reactor, at first the air inlet 81 and the gas inlet 82 of the outer cylindrical body 1 are respectively connected to the corresponding gas source, and the gas forms a rotating preheating in the air flow channel. At the same time, the mixed air flow can absorb heat through the high-temperature wall of the cavity to increase the initial temperature of the combustion gas, and then the preheated mixed gas enters the combustion chamber through the porous panel 4, and passes through the upper regenerative cylinder 5 and the lower regenerative cylinder 6 Under the action of mixing disturbance and catalyst, a catalytic combustion reaction occurs, and the gas generated by the reaction is discharged from the gas outlet 9 .
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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