CN110425536A - A kind of angle-style porous media combustor - Google Patents

A kind of angle-style porous media combustor Download PDF

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Publication number
CN110425536A
CN110425536A CN201910720848.4A CN201910720848A CN110425536A CN 110425536 A CN110425536 A CN 110425536A CN 201910720848 A CN201910720848 A CN 201910720848A CN 110425536 A CN110425536 A CN 110425536A
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CN
China
Prior art keywords
burner
zone
porous medium
combustion
shell
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Application number
CN201910720848.4A
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Chinese (zh)
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CN110425536B (en
Inventor
刘慧�
康刘胜
宋雯煜
薛原
郜晓晖
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Northeastern University China
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Northeastern University China
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Priority to CN201910720848.4A priority Critical patent/CN110425536B/en
Priority to PCT/CN2019/101558 priority patent/WO2021022584A1/en
Publication of CN110425536A publication Critical patent/CN110425536A/en
Application granted granted Critical
Publication of CN110425536B publication Critical patent/CN110425536B/en
Expired - Fee Related legal-status Critical Current
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/12Radiant burners
    • F23D14/14Radiant burners using screens or perforated plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/66Preheating the combustion air or gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/72Safety devices, e.g. operative in case of failure of gas supply
    • F23D14/74Preventing flame lift-off
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/72Safety devices, e.g. operative in case of failure of gas supply
    • F23D14/82Preventing flashback or blowback
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gas Burners (AREA)

Abstract

A kind of angle-style porous media combustor; including fuel gas inlet, burning cup, burner housing, protection zone, preheating zone, buffer area, combustion zone and exhanst gas outlet; preheating zone, buffer area, combustion zone are referred to as porous media region, are all made of porous media material filling;One buffer area is set by preheating zone and the combustion zone certain angle [alpha] of tapered and outside flaring respectively inwards, while in preheating zone and combustion zone, reduces air velocity, prevents flame run-off the straight phenomenon.Flame stabilization speed limit range can be obviously widened, flame tempering and de- fire is not only effectively prevented, also improves outlet radiant efficiency, while also reducing the generation of porous media thermal shock resistance damage.

Description

Angle type porous medium burner
Technical Field
The invention belongs to the technical field of combustors, and particularly relates to an angle type porous medium combustor.
Background
In recent years, with the rapid development of Chinese economy, energy and environmental problems become more and more important for people to pay attention. At present, China faces the dilemma of continuously reducing fossil fuels and continuously aggravating environmental pollution, so that an economic mode of sustainable development is required to be established, the energy structure is improved, the energy consumption mode is improved, the effective utilization rate of energy is improved, various low-calorific-value fuel gases in industrial production and energy production must be fully utilized, and the efficient clean utilization of conventional energy is realized. The combustible components of the low-heat value gas are thin, the conventional combustion technology is difficult to effectively utilize, and the problem of how to realize the effective combustion of the gas and slow down the environmental problem caused by direct discharge is always a difficult problem in the combustion field.
In recent years, in order to solve the above problems, a more efficient and low-emission combustion technology has been continuously sought. Among a plurality of new technologies for strengthening combustion and controlling emission, the porous medium burner is a novel energy-saving and environment-friendly burner, and is more and more concerned by people with unique advantages. The porous media itself has thermal energy build-up and feedback effects. Due to the large specific surface area of the porous medium, sufficient heat exchange can be carried out between gas and solid; meanwhile, as the specific heat capacity of the solid is far greater than that of the gas, the heat released during combustion of the combustible gas is stored in the solid through convection heat exchange, and part of the heat is fed back to the upstream in a heat radiation mode to preheat the unburned combustible gas. Premixed combustion in porous media has the following advantages: the combustion efficiency of the fuel is improved, the pollutant emission is reduced, the limit of the combustion lean combustion can be remarkably widened, meanwhile, the traditional heat exchange equipment is not needed for recovering and transferring the combustion waste heat, the device has strong advantages in the aspects of reducing the volume of the device and realizing the miniaturization of the combustion device, and a new way is provided for the efficient and clean combustion of the fuels such as gas, liquid, solid and the like, particularly the low-calorific-value gas fuel.
Conventional porous medium burners are basically cylindrical or rectangular parallelepiped burners with the same axial width. In practical exploration, the phenomena of backfire and misfire of the combustor occur, and even the safety problems such as explosion and the like are caused. In addition, a series of problems that the temperature gradient near the flame surface is steep, the temperature distribution is uneven, the local temperature is overhigh, the combustion is incomplete, the structure of the combustor is damaged due to overhigh internal pressure, the service life of the combustor is shortened and the like are caused.
Therefore, a porous medium burner which can effectively solve the unstable phenomena of backfire and misfire of the burner, ensure large power regulation range, more complete combustion and higher combustion efficiency is urgently needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the angle type porous medium burner which can effectively solve the problem of instability of tempering and fire release of the burner and has the advantages of large power regulation range, more sufficient combustion and higher combustion efficiency.
An angle-type porous medium burner, characterized in that: the gas burner comprises a gas inlet (1), a combustion front chamber (2), a burner shell (3), a protection zone (4), a preheating zone (5), a buffer zone (6), a combustion zone (7) and a flue gas outlet (8), wherein the buffer zone (6) is arranged between the preheating zone (5) and the combustion zone (7), the preheating zone (5), the buffer zone (6) and the combustion zone (7) are collectively called as porous medium zones and are filled with porous medium materials, the preheating zone (5) and the burner zone (7) are respectively outwards and gradually expanded to form a certain angle alpha, and the angle range is that alpha is more than 0 degree and less than 40 degrees.
The burner body is shaped such that the two funnels are symmetrical about a center.
And the preheating zone (5), the buffer zone (6) and the combustion zone (7) are respectively filled with a small-pore porous medium, a medium-pore porous medium and a large-pore porous medium.
The porous medium material is alumina foamed ceramic or zirconia foamed ceramic, wherein the small-pore porous medium is alumina foamed ceramic or zirconia foamed ceramic with the pore density of 50 PPI-60 PPI and the porosity of more than 80%; the mesoporous porous medium adopts alumina foam ceramic or zirconia foam ceramic with the pore density of 30 PPI-40 PPI and the porosity of more than 80 percent; the macroporous porous medium adopts alumina foamed ceramic or zirconia foamed ceramic with the pore density of 10 PPI-20 PPI and the porosity of more than 80 percent.
The protective area (4) is made of baffle bricks, the thickness of each baffle brick is 10-40 mm, the porosity is 80% -90%, a plurality of through holes are formed in each baffle brick, and the average pore diameter of each through hole is 2-4 mm.
The through holes of the baffle bricks are arranged in parallel along the axial direction of the combustor shell.
The combustor shell 3 is made of heat-insulating materials.
When gas enters the burner from the lower part, the gas inlet (1) and the combustion front chamber (2) are arranged at the bottom of the burner shell (3), and the smoke outlet (8) is arranged at the upper part of the burner shell (3); when gas enters the burner from the upper part, the gas inlet (1) and the combustion front chamber (2) are arranged at the upper part of the burner shell (3), and the smoke outlet (8) is arranged at the bottom of the burner shell (3); when gas enters the burner from the left, the gas inlet (1) and the combustion front chamber (2) are arranged on the left side of the burner shell (3), and the smoke outlet (8) is arranged on the right side of the burner shell (3); when gas enters the burner from the right, the gas inlet (1) and the combustion front chamber (2) are arranged on the right side of the burner shell (3), and the smoke outlet (8) is arranged on the left side of the burner shell (3).
The invention has the beneficial effects that: the invention provides an angle type porous medium burner, when gas with ultra-low heat value enters the burner for burning, as the preheating zone of the burner adopts an inward convergent structure, the speed of the incoming gas is gradually increased, and the gas is not easy to stay in the preheating zone or flow back to the gas inlet; because the combustion area of the burner adopts the structure which is gradually expanded outwards, the speed of the incoming flow gas is gradually reduced, the flame is easy to be fixed in the combustion area or is difficult to move to an outlet or even separate from the burner, meanwhile, because the combustion area adopts the structure which is gradually expanded outwards, the sectional area of the outlet is enlarged, and the porous medium burner is used as a radiation heating device, the external radiation heat exchange of the outlet can be enhanced, and the radiation efficiency of the outlet is as high as about 30 percent; the buffer zones are arranged between the preheating zone and the combustion zone, so that the velocity of the incoming flow gas can obtain a buffer effect, and the phenomenon that the local velocity is too high to cause the inclination or uneven distribution of the flame surface is avoided.
Compared with the prior art, the invention can obviously widen the limit range of flame stabilizing speed, not only effectively prevent flame tempering and fire dropping, but also improve the exit radiation efficiency and simultaneously reduce the occurrence of thermal shock damage of the porous medium.
Drawings
FIG. 1 is an axial cross-sectional view of an angled porous media burner of the present invention;
FIG. 2 is a schematic view of a region of a porous media according to the present invention;
FIG. 3 is a top view of an angled porous media burner of the present invention;
wherein,
1 gas inlet, 2 combustion front chambers, 3 burner shells, 4 protection zones, 5 preheating zones, 6 buffer zones, 7 combustion zones and 8 flue gas outlets.
Detailed Description
For better understanding of the present invention, the technical solutions and effects of the present invention will be described in detail by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1-3, an angle-shaped porous medium burner is internally composed of a gas inlet 1, a combustion front chamber 2, a protection zone 4, a preheating zone 5, a buffer zone 6, a combustion zone 7 and a flue gas outlet 8 in sequence, the periphery of the burner is sealed by a burner shell 3, the burner shell 3 is made of heat insulation materials, the preheating zone 5, the buffer zone 6 and the combustion zone 7 are collectively called as porous medium zones, the preheating zone 5 and the combustion zone 7 in the porous medium zones are funnel-shaped and are respectively arranged at two ends of the buffer zone 6, and the preheating zone 5 and the combustion zone 7 are centrally symmetrical about the buffer zone 6. The protection zone 4 is the baffle brick, and the thick of baffle brick is 10 ~ 40mm, and the porosity is 80% ~ 90%, has seted up a plurality of through-holes on the baffle brick, and the average pore diameter of through-hole is 2 ~ 4mm, with the through-hole of baffle brick along the axial parallel arrangement of combustor shell 3, the thickness of baffle brick in this embodiment is 10mm, the porosity is 80%, the average pore diameter of through-hole is 2 mm.
As shown in fig. 2, the porous medium region is composed of a preheating zone 5, a buffer zone 6, and a combustion zone 7, and the preheating zone 5 and the combustion zone 7 are respectively inwardly and outwardly tapered at an angle α in the range of 0 ° < α <40 °, which is set to α ═ 10 ° in the present embodiment. The porous medium regions are filled with porous medium materials, the porous medium materials are alumina foamed ceramics or zirconia foamed ceramics, wherein the preheating region 5 is filled with small-hole porous media, and the alumina foamed ceramics or zirconia foamed ceramics with the hole density of 50 PPI-60 PPI and the porosity of more than 80 percent are adopted; the buffer zone 6 is filled with a mesoporous porous medium, and alumina foamed ceramics or zirconia foamed ceramics with the pore density of 30 PPI-40 PPI and the porosity of more than 80 percent are adopted; the combustion zone 7 is filled with a macroporous medium, and alumina foamed ceramics or zirconia foamed ceramics with the pore density of 10 PPI-20 PPI and the porosity of more than 80 percent are adopted; in this example, the preheating zone 5 was packed with alumina ceramic foam having a pore density of 60PPI and a porosity of 83.5%, the buffer zone 6 was packed with alumina ceramic foam having a pore density of 40PPI and a porosity of 85%, and the combustion zone 7 was packed with alumina ceramic foam having a pore density of 10PPI and a porosity of 87%.
The angle type porous medium burner provided by the invention can be used in four modes, when gas enters the burner from the lower part, the gas inlet 1 and the combustion front chamber 2 are arranged at the bottom of the burner shell 3, and the flue gas outlet 8 is arranged at the upper part of the burner shell 3, namely the gas enters from the lower part and goes out from the upper part; when gas enters the burner from the upper part, the gas inlet 1 and the combustion front chamber 2 are arranged at the upper part of the burner shell 3, and the flue gas outlet 8 is arranged at the bottom of the burner shell 3, namely, the gas enters from the upper part and exits from the lower part; when gas enters the burner from the left, the gas inlet 1 and the combustion front chamber 2 are arranged on the left side of the burner shell 3, and the flue gas outlet 8 is arranged on the right side of the burner shell 3, namely, the gas enters from the left side and exits from the right side; when gas enters the burner from the right, the gas inlet 1 and the combustion front chamber 2 are arranged on the right side of the burner shell 3, and the flue gas outlet 8 is arranged on the left side of the burner shell 3, namely, the gas enters from the right side and exits from the left side; as shown in fig. 1, the present embodiment adopts a gas downward-in and upward-out mode.
The combustion process of the gas of the angle type porous medium burner is as follows:
as shown in figure 1, firstly, gas enters a combustion front chamber 2 from a gas inlet 1, then passes through the upstream of a porous medium to a preheating zone 5, the gas is preheated and then ignited in a buffer zone 6 in the middle of the porous medium to start combustion, the flame of the combustion gradually stays in a combustion zone 7 along with the continuous supply of the gas, and finally high-temperature flue gas formed by the combustion is discharged out of a combustor through a flue gas outlet 8.
In the embodiment, as the preheating zone 5 of the angle type porous medium burner adopts an inward tapered structure, the speed of the incoming gas is gradually increased, the gas is not easy to stay in the preheating zone 5 or flow back to the gas inlet 1, and the tempering phenomenon is prevented; because the combustion area 7 of the angle type porous medium burner adopts the structure which is gradually expanded outwards, the speed of the incoming flow gas is gradually reduced, the flame is easy to be fixed in the combustion area 7 or is difficult to move to the flue gas outlet 8 and even breaks away from the burner, the generation of the fire-extinguishing phenomenon is inhibited, meanwhile, because the combustion area 7 adopts the structure which is gradually expanded outwards, the sectional area of the flue gas outlet 8 is expanded, and the porous medium burner is used as a radiation heating device, so the outward radiation heat exchange of the outlet is strengthened, in the embodiment, the outlet radiation efficiency is defined as the ratio of the outlet radiation heat to the combustion release heat, and through fluent16.0 simulation, when the equivalence ratio phi is 4.0-6.0 and the inlet flow velocity v is 0.4-0.6m/s, the outlet radiation efficiency is up to 30%. The buffer zone 6 is arranged between the preheating zone 5 and the combustion zone 7 to obtain a buffer effect on the velocity of the incoming gas, so that the phenomenon that the local velocity is too high to cause the inclination or uneven distribution of a flame surface and reduce the damage of thermal shock on the structure of the burner is prevented.

Claims (8)

1. An angle-type porous medium burner, characterized in that: the gas burner comprises a gas inlet (1), a combustion front chamber (2), a burner shell (3), a protection zone (4), a preheating zone (5), a buffer zone (6), a combustion zone (7) and a flue gas outlet (8), wherein the buffer zone (6) is arranged between the preheating zone (5) and the combustion zone (7), the preheating zone (5), the buffer zone (6) and the combustion zone (7) are collectively called as porous medium zones and are filled with porous medium materials, the preheating zone (5) and the burner zone (7) are respectively outwards and gradually expanded to form a certain angle alpha, and the angle range is 0 degrees < alpha <40 degrees.
2. The angle type porous medium burner as claimed in claim 1, wherein: the preheating zone (5) and the combustion zone (7) in the multi-medium zone are funnel-shaped and are respectively arranged at two ends of the buffer zone (6), and the preheating zone (5) and the combustion zone (7) are centrosymmetric about the buffer zone (6).
3. The angle type porous medium burner as claimed in claim 1, wherein: and the preheating zone (5), the buffer zone (6) and the combustion zone (7) are respectively filled with a small-pore porous medium, a medium-pore porous medium and a large-pore porous medium.
4. The angled porous media burner of claim 3, wherein: the porous medium material is alumina foamed ceramic or zirconia foamed ceramic, wherein the small-pore porous medium is alumina foamed ceramic or zirconia foamed ceramic with the pore density of 50 PPI-60 PPI and the porosity of more than 80%; the mesoporous porous medium adopts alumina foam ceramic or zirconia foam ceramic with the pore density of 30 PPI-40 PPI and the porosity of more than 80 percent; the macroporous porous medium adopts alumina foamed ceramic or zirconia foamed ceramic with the pore density of 10 PPI-20 PPI and the porosity of more than 80 percent.
5. The angle type porous medium burner as claimed in claim 1, wherein: the protective area (4) is made of baffle bricks, the thickness of each baffle brick is 10-40 mm, the porosity is 80% -90%, a plurality of through holes are formed in each baffle brick, and the average pore diameter of each through hole is 2-4 mm.
6. The angle type porous medium burner as claimed in claim 5, wherein: the through holes of the baffle bricks are arranged in parallel along the axial direction of the combustor shell.
7. The angle type porous medium burner as claimed in claim 1, wherein: the combustor shell 3 is made of heat-insulating materials.
8. The angle type porous medium burner as claimed in claim 1, wherein: when gas enters the burner from the lower part, the gas inlet (1) and the combustion front chamber (2) are arranged at the bottom of the burner shell (3), and the smoke outlet (8) is arranged at the upper part of the burner shell (3); when gas enters the burner from the upper part, the gas inlet (1) and the combustion front chamber (2) are arranged at the upper part of the burner shell (3), and the smoke outlet (8) is arranged at the bottom of the burner shell (3); when gas enters the burner from the left, the gas inlet (1) and the combustion front chamber (2) are arranged on the left side of the burner shell (3), and the smoke outlet (8) is arranged on the right side of the burner shell (3); when gas enters the burner from the right, the gas inlet (1) and the combustion front chamber (2) are arranged on the right side of the burner shell (3), and the smoke outlet (8) is arranged on the left side of the burner shell (3).
CN201910720848.4A 2019-08-06 2019-08-06 Angle type porous medium burner Expired - Fee Related CN110425536B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201910720848.4A CN110425536B (en) 2019-08-06 2019-08-06 Angle type porous medium burner
PCT/CN2019/101558 WO2021022584A1 (en) 2019-08-06 2019-08-20 Angular porous medium burner

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Application Number Priority Date Filing Date Title
CN201910720848.4A CN110425536B (en) 2019-08-06 2019-08-06 Angle type porous medium burner

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CN110425536B CN110425536B (en) 2020-11-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112128751A (en) * 2020-08-19 2020-12-25 江苏大学 Porous medium combustor matched with foamed ceramic
CN114623443A (en) * 2022-04-11 2022-06-14 西安交通大学 Sectional type porous medium burner and working method thereof

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115289470A (en) * 2021-04-19 2022-11-04 广东万和新电气股份有限公司 Sectional type porous medium burner and gas water heater
CN115143456B (en) * 2022-06-06 2024-04-19 武汉科技大学 Porous medium burner with multilayer structure and preparation method thereof
CN115894015B (en) * 2022-11-29 2023-08-15 武汉理工大学 High-strength porous ceramic combustion medium and manufacturing method thereof

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CN109724085A (en) * 2017-10-31 2019-05-07 芜湖美的厨卫电器制造有限公司 Gas mixed nub structure and gas heater

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WO2004092646A1 (en) * 2003-04-16 2004-10-28 Sgl Carbon Ag Porous burner comprising a silicon-carbide porous body
CN101556040A (en) * 2009-05-15 2009-10-14 大连理工大学 Porous medium combustion apparatus of combustion use liquid fuel
CN109724085A (en) * 2017-10-31 2019-05-07 芜湖美的厨卫电器制造有限公司 Gas mixed nub structure and gas heater
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112128751A (en) * 2020-08-19 2020-12-25 江苏大学 Porous medium combustor matched with foamed ceramic
CN112128751B (en) * 2020-08-19 2023-02-17 江苏大学 Porous medium combustor matched with foamed ceramic
CN114623443A (en) * 2022-04-11 2022-06-14 西安交通大学 Sectional type porous medium burner and working method thereof
CN114623443B (en) * 2022-04-11 2023-01-03 西安交通大学 Sectional type porous medium burner and working method thereof

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