CN103552250B - A kind of small-bore compound pipeline complex pipeline tinuous production - Google Patents
A kind of small-bore compound pipeline complex pipeline tinuous production Download PDFInfo
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- CN103552250B CN103552250B CN201310556683.4A CN201310556683A CN103552250B CN 103552250 B CN103552250 B CN 103552250B CN 201310556683 A CN201310556683 A CN 201310556683A CN 103552250 B CN103552250 B CN 103552250B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
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- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The present invention discloses a kind of small-bore compound pipeline complex pipeline tinuous production, comprise compound pipeline complex pipeline formation system, wherein compound pipeline complex pipeline formation system comprises mould shaft and yarn guide head, wherein the ring flange of mould shaft left end is fixedly connected with the ring flange of main shaft right-hand member, and the left and right portion of main shaft is all supported on bed head frame, main shaft is connected with mair motor by transmission component, and it is peripheral that yarn guide head is located at mould shaft right part, its number is at least one, and yarn guide head can move left and right under each self-corresponding driving mechanism drives; Yarn guide head left is provided with separating film feedway and thin-wall pipe shaping device; Be arranged with two light curring units outside mould shaft, mould shaft right is provided with hauling machine.The present invention eliminates the steel band in conventional production lines, so just overcome the defect that conventional production lines causes because of steel band, the compound pipeline complex pipeline that this production line is produced is interlacing pipeline from the inside to the outside, and the compound pipeline complex pipeline bulk strength that its bulk strength and conventional production lines are produced is higher.
Description
Technical field
The invention belongs to compound pipeline complex pipeline production field, specifically, particularly relate to a kind of tinuous production for the production of small-bore compound pipeline complex pipeline.
Background technology
The production line in existing common continuous composite pipe road, comprise compound pipeline complex pipeline formation system, synchronization cutting mechanism and winding platform, wherein compound pipeline complex pipeline formation system comprises again mould shaft and yarn guide head, wherein mould shaft is coaxially connected with main shaft, and main shaft rotates under the drive of mair motor, and mould shaft is connected with steel band by supporting mechanism, this steel band can along the axial continuous moving to the right of mould shaft.Described yarn guide head maintains static, and is located at the periphery of mould shaft, after the immersed gluing mechanism impregnation of the silvalin extracted out, then through yarn guide head, and is finally wrapped on steel band from creel, forms compound pipeline complex pipeline after eventually passing through solidification equipment solidification.After the compound pipeline complex pipeline formed reaches certain length, just cut off by described synchronization cutting mechanism, and rolled off the production line by described winding platform.
In process of production, we find the defect that below existing production line existence two is serious:
1, compound pipeline complex pipeline is formed because silvalin is wrapped on steel band after solidification, and the compound pipeline complex pipeline of gained is that multilayer loop is to the pipeline be wound around, and in order to the axial strength that improves compound pipeline complex pipeline and bulk strength, usually need the chopped strand adding unidirectional cloth or orientation in process of production.But, the unidirectional cloth added or chopped strand be fracture, discrete, so just limit the raising of compound pipeline complex pipeline bulk strength.In addition, outer wall due to steel band has helical raised vertically, the inwall of therefore compound pipeline complex pipeline also can leave helical raised, so just cause the inwall of compound pipeline complex pipeline rough, thus the discharge pressure of gas or liquid in increase compound pipeline complex pipeline, and then need the power increasing delivery pump.
2, because the material of steel band is the high resiliency steel that fragility is larger, therefore steel band is the consumable accessory of easy fracture, just must change steel band when the compound pipeline complex pipeline bore model that strip breakage or replacing are produced.Again because steel band is connected on mould shaft by supporting mechanism, and the complex structure of supporting mechanism, parts are various, so the replacement operation of steel band bothers very much, waste time and energy, and then have a strong impact on the production efficiency of production line.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of small-bore compound pipeline complex pipeline tinuous production, for overcome conventional production lines because adopting steel band the defect brought, and make the compound pipeline complex pipeline bulk strength produced higher.
A kind of small-bore compound pipeline complex pipeline tinuous production, comprise compound pipeline complex pipeline formation system, wherein compound pipeline complex pipeline formation system comprises mould shaft (1), yarn guide head (5) and impregnation mechanism, wherein mould shaft (1) is in being horizontally disposed with, the ring flange of this mould shaft left end is coaxially fixedly connected with the ring flange of main shaft (2) right-hand member, and the left and right portion of main shaft all by bearings on bed head frame (3), and main shaft (2) is connected with mair motor (4) by transmission component, and can rotate under the drive of mair motor (4), it is characterized in that: described yarn guide head (5) is located at the periphery of mould shaft (1) right part, its number is at least one, this yarn guide head (5) can move left and right under each self-corresponding driving mechanism drives, the axis parallel of its direction moved left and right and described mould shaft (1), and each yarn guide head (5) is installed with a described impregnation mechanism,
The periphery of described mould shaft (1) left part is provided with a separating film feedway (FL) and thin-wall pipe shaping device (BB) from left to right successively, and wherein the effect of separating film feedway (FL) adheres to the separating film arranged vertically on the whole outer wall of mould shaft (1); Described thin-wall pipe shaping device (BB) comprises discharging frame (6) and the first steeping vat (7), and wherein the first steeping vat (7) is positioned between discharging frame (6) and mould shaft (1), and an opening up V-type impregnation block (8) is housed in the first steeping vat; Be arranged with two solidification equipments outside described mould shaft (1), wherein the corresponding described V-type impregnation block (8) of the first solidification equipment (9), and the second solidification equipment (10) is positioned at the right part of described mould shaft (1);
Described mould shaft (1) front-right is provided with an outer trail-type hauling machine (QY), and the small-bore compound pipeline complex pipeline that this hauling machine (QY) can draw the formation of mould shaft (1) right part synchronously moves right.
Can find out from above, the present invention is on the basis of traditional structure, described yarn guide head (5) is located at the periphery of mould shaft (1) right part, its number is at least one, this yarn guide head (5) can move left and right under each self-corresponding driving mechanism drives, the axis parallel of its direction moved left and right and described mould shaft (1), and each yarn guide head (5) is installed with a described impregnation mechanism;
The periphery of described mould shaft (1) left part is provided with a separating film feedway (FL) and thin-wall pipe shaping device (BB) from left to right successively, and wherein the effect of separating film feedway (FL) adheres to the separating film arranged vertically on the whole outer wall of mould shaft (1); Described thin-wall pipe shaping device (BB) comprises discharging frame (6) and the first steeping vat (7), and wherein the first steeping vat (7) is positioned between discharging frame (6) and mould shaft (1), and an opening up V-type impregnation block (8) is housed in the first steeping vat; Be arranged with two solidification equipments outside described mould shaft (1), wherein the corresponding described V-type impregnation block (8) of the first solidification equipment (9), and the second solidification equipment (10) is positioned at the right part of described mould shaft (1);
Described mould shaft (1) front-right is provided with an outer trail-type hauling machine (QY), and the small-bore compound pipeline complex pipeline that this hauling machine (QY) can draw the formation of mould shaft (1) right part synchronously moves right.
In brief, the present invention is on the basis of traditional structure, eliminate the supporting mechanism of steel band in conventional production lines and correspondence, yarn guide head (5) is become present can moving left and right under driving mechanism drives by maintaining static in conventional production lines simultaneously, thus at the upper intersection continuous fiber braiding structure formed from inside to outside of mould shaft (1), and add a separating film feedway (FL), thin-wall pipe shaping device (BB), two solidification equipments and hauling machine (QY) simultaneously.
Changing corresponding with said structure is the change completely of this production line operation principle, and the operation principle of this production line is roughly as follows:
During production, first at the traction tube of described mould shaft (1) outer kink thin-walled, and the right part of traction tube outer wall is connected with described hauling machine (QY) simultaneously; Secondly described mair motor (4) and hauling machine (QY) is started, wherein mair motor (4) driven mold axle (1) rotates, and hauling machine (QY) draws traction tube moves right, now by separating film feedway (FL), separating film is wrapped in the left part of traction tube, along with moving to right of traction tube, separating film also can be positioned at mould shaft (1) outward, and follows traction tube and synchronously move to right; Meanwhile, by the fiber of thin-wall pipe shaping device (BB) after separating film is wound around impregnation outward or fabric, and by the first solidification equipment (9), the fiber be wrapped in outside separating film or fabric are cured, and then form light-wall pipe; When the right-hand member of light-wall pipe moves to described yarn guide head (5) place, restart described driving mechanism, thus the silvalin through yarn guide head (5) is wrapped on light-wall pipe, and yarn guide head (5) moves left and right, and light-wall pipe moves right under the traction of hauling machine (QY) always; Solidified by this second solidification equipment through described second solidification equipment (10) place when being wrapped in the silvalin on light-wall pipe, and then form the compound pipeline complex pipeline that will produce; Simultaneously, small-bore compound pipeline complex pipeline that described traction mould shaft (1) right part is formed is pulled machine (QY) and draws and synchronously move right, namely the speed that hauling machine (QY) draws to the right equals the formation speed of small-bore compound pipeline complex pipeline, and the traction element of hauling machine (QY) simultaneously and small-bore compound pipeline complex pipeline synchronous axial system.
In addition, when needing to change the compound pipeline complex pipeline bore model of producing, the mould shaft (1) of respective diameters can be changed quickly and easily by the ring flange of described mould shaft (1) left end.
It is important to note that the compound pipeline complex pipeline adopting this production line to produce is interlacing pipeline from the inside to the outside, its similar is in the structure of " sweater "; Compared with the compound pipeline complex pipeline produced with conventional production lines, can find out that the compound pipeline complex pipeline bulk strength that this production line is produced is higher significantly.
In sum, the present invention eliminates the steel band in conventional production lines, and the function of steel band is by separating film, light-wall pipe and hauling machine replace, so just overcome the defect that conventional production lines causes because of steel band well, and the compound pipeline complex pipeline that this production line is produced is interlacing pipeline from the inside to the outside, its bulk strength obviously and the compound pipeline complex pipeline bulk strength produced of conventional production lines higher, also the chopped strand of unidirectional cloth or orientation need not be added as before in order to improve intensity, and the principle that the present invention produces compound pipeline complex pipeline is completely different from the operation principle of existing small-bore compound pipeline complex pipeline production line, those skilled in the art are difficult to expect, and this production line structure is simple, easy to implement, there is good technology and economic worth, be suitable for extensively promoting the use.
In the present invention, described hauling machine (QY) comprises fixed mount (11) and hauling machine frame (14), wherein fixed mount (11) is made up of left annular slab (11a), right annular slab (11b) and tie-beam (11c), the axial line of its middle left and right annular slab (11a, 11b) and the axial line of described mould shaft (1) are on same straight line, and these two pieces of annular slabs are fixed together by described tie-beam (11c), this tie-beam is arranged along the axial line of mould shaft (1); The periphery of described left and right annular slab (11a, 11b) contacts with the periphery of one group of clutch shaft bearing (12) outer ring respectively, and the right panel face of the left plate face of left annular slab (11a) and right annular slab (11b) contacts with the periphery of one group of second bearing (13) outer ring respectively, these first and second bearings (12,13) are arranged on described hauling machine frame (14) respectively by the back shaft of correspondence; The described left plate face of left annular slab (11a) is installed with an external toothing (15), the axial line of this external toothing and the axial line of left annular slab (11a) are on same straight line, and external toothing (15) often engages with the gear (17) on reductor (16) output shaft, this reductor is installed on described hauling machine frame (14), and by the first driven by motor;
At least two traction components are provided with between described left and right annular slab (11a, 11b), these traction components are arranged along the circumference of described mould shaft (1), each traction component comprises bar shaped fixed head (18), conduction chain (26) and conducting slip ring (30), wherein bar shaped fixed head (18) is arranged along the axis of mould shaft (1), and the left and right end portions of this bar shaped fixed head supports adjustment combination respectively by one and is fixedly connected with the left and right annular slab (11a, 11b) of corresponding end; Described support adjustment combination comprises slide rail (19) and locking nut (25), wherein slide rail (19) is all arranged along the radial direction of described mould shaft (1) with adjustment screw mandrel (20), and slide rail (19) is fixed on described hauling machine frame (14), and slide rail (19) is slidably matched with slide block (21) simultaneously, and slide block (21) and the corresponding end of described bar shaped fixed head (18) are fixed; Described adjustment screw mandrel (20) the inner is inserted in the via hole on slide block (21), and the adjustment feed screw nut (22) in this insertion end is fixed in this via hole simultaneously; Described adjustment screw mandrel (20) outer end is outer little interior large syllogic ladder shaft part, its central diameter section is set with two plain thrust bearings (23) and one piece of gripper shoe (24), this gripper shoe is positioned between two plain thrust bearings (23), and gripper shoe (24) is fixed with left and right annular slab (11a, 11b) the respective plate face of corresponding end simultaneously, and adjust in the outside path section of screw mandrel (20) and be set with described locking nut (25);
The number of described conduction chain (26) is identical with the number of bar shaped fixed head (18), and this conduction chain (26) is axially arranged along mould shaft (1), and each chain link outer surface of every root conduction chain (26) is all installed with a blob of viscose (27); Described conduction chain (26) is connected between drive sprocket (28) and driven sprocket (29), these two sprocket wheels are solidly set in a corresponding rotating shaft respectively, the side of this rotating shaft is by bearings on the described bar shaped fixed head (18) of correspondence, and drive sprocket (28) is by second driven by motor corresponding to bar shaped fixed head (18); Slip ring (30a) in described conducting slip ring (30) is fixed on right annular slab (11b) right panel face, brush (30b) in this conducting slip ring is fixed on described hauling machine frame (14), and brush (30b) contacts with slip ring (30a), thus by conducting slip ring (30) to the second feeding electric motors in each traction component.
Adopt said structure, traction component of the present invention rotates, and the speed that they rotate is identical with the velocity of rotation of mould shaft (1) and the upper compound pipeline complex pipeline of mould shaft (1).Simultaneously, each traction component drives blob of viscose (27) to rotate by the rotation of conduction chain (26), and corresponding blob of viscose (27) is by producing frictional force with the wall contacts of small-bore compound pipeline complex pipeline, thus draw small-bore compound pipeline complex pipeline and synchronously move right, and the speed that corresponding blob of viscose (27) moves right is equal with the formation speed of small-bore compound pipeline complex pipeline.
In addition, the spacing described in each between bar shaped fixed head (18) adjusts by supporting adjustment combination, thus makes this hauling machine (QY) be applicable to draw the small-bore compound pipeline complex pipeline of different bore, thus improves the scope of application of this hauling machine (QY).
As the first embodiment of separating film feedway (FL) of the present invention, this separating film feedway (FL) is made up of a separating film storage wheel (31) and a splicing tape storage wheel (32) and a directive wheel (33), these three wheels are all positioned at the front of described mould shaft (1) same shaft part, the axis parallel of these three wheels, its left end is near mould shaft (1), right-hand member is away from mould shaft (1), and the back shaft of these three wheels is contained on corresponding support respectively, and all rotatable; Described separating film storage wheel (31) and splicing tape storage wheel (32) contour, and splicing tape storage wheel (32) is near described mould shaft (1), and described directive wheel (33) is positioned at splicing tape storage wheel (32) top.
In the present embodiment, separating film storage on described separating film storage wheel (31) is circumferentially entangled on mould shaft (1), thus the separating film arranged vertically is adhered on the whole outer wall of mould shaft (1), splicing tape on described splicing tape storage wheel (32) is used for carrying out bonding to the joint of separating film, and the effect of described directive wheel (33) is led to separating film and splicing tape.
As the second embodiment of separating film feedway (FL) of the present invention, this separating film feedway (FL) comprises separating film storage wheel (31) and splicing tape storage wheel (32), wherein the number of separating film storage wheel (31) is identical with splicing tape storage wheel (32), its number is at least two, the axial line of these storage wheels is vertical with described mould shaft (1) axial line, and these storage wheels are arranged along the even circumferential of this mould shaft, and separating film storage wheel (31) and splicing tape storage wheel (32) are set in distance; Each described separating film storage wheel (31) is equipped with a separating film guide wheel (34) and a separating film unfolds sheet (35), wherein the axial line of separating film guide wheel (34) is parallel with separating film storage wheel (31), and this separating film guide wheel is between separating film storage wheel (31) and described mould shaft (1); Described separating film is unfolded sheet (35) and is positioned at separating film guide wheel (34) the right, and it is tiles structure that this separating film unfolds sheet, and its inwall is near the outer wall of described mould shaft (1); Each described splicing tape storage wheel (32) is equipped with a splicing tape guide wheel (36), the axial line of this splicing tape guide wheel and the axis parallel of splicing tape storage wheel (32), and splicing tape guide wheel (36) is between splicing tape storage wheel (32) and described mould shaft (1); All described storage wheels and guide wheel are arranged on corresponding support respectively, and all rotatable, and these supports are all fixed with a large support (37), and this large support is fixed on described mould shaft (1) simultaneously.
In the present embodiment, axial arranged all along mould shaft (1) of separating film on described separating film storage wheel (31) and the splicing tape in splicing tape storage wheel (32), and the effect of splicing tape is adhesively fixed to the joint of separating film, thus the separating film arranged vertically is adhered on the whole outer wall of described mould shaft (1), and the effect of separating film guide wheel (34) is led to separating film, the effect that separating film unfolds sheet (35) is flattened by separating film.Meanwhile, the effect of described splicing tape guide wheel (36) is led to splicing tape.
As preferably, described driving mechanism comprises the ball screw (38) and the axis of guide (39) that are arranged side by side, both left and right end respectively by bearings on the mounting bracket (40) of corresponding end, and one end of ball screw (38) is coaxially connected with the output shaft of the 3rd motor (41), the 3rd motor is fixed on the mounting bracket (40) of corresponding end;
Feed screw nut (38a) on described ball screw (38) fixes with yarn guide head (5), and the linear bearing (42) of the upper suit of the described axis of guide (39) is also fixed with this yarn guide head.
Adopt above structure, the present invention can drive yarn guide head (5) to move left and right easily and reliably, and the structure of above-mentioned driving mechanism is simple, reliable, easy to implement.
In the present embodiment, described impregnation mechanism is made up of the second steeping vat (43) and impregnation bar (44), and described yarn guide head (5) is positioned between mould shaft (1) and this second steeping vat (43); The number of described impregnation bar (44) is three, these three impregnation bars are parallel with described mould shaft (1), and be all contained in the second steeping vat (43), and these three impregnation bars (44) are triangularly arranged, wherein two are positioned at the second steeping vat (43) top, the 3rd bottom being positioned at the second steeping vat (43).
In said structure, the effect of described impregnation mechanism carries out impregnation to fiber, so that the Filament-wound Machine after impregnation is on described mould shaft (1), and then forms compound pipeline complex pipeline.Certainly, under the prerequisite meeting above-mentioned functions requirement, also can adopt the impregnation mechanism of other structures, be not limited to the concrete structure described in the present embodiment.
In the present invention, the number of described traction component is four, and these four traction components are uniform along the circumference of described mould shaft (1), and the second motor in four traction components is by a Frequency Converter Control.
Adopt above structure, the number of described traction component is moderate, can prevent because number too much causes structure too fat to move, complicated, can avoid again can not playing draw well because number is very few, the setting position of these four traction components is appropriate, so just can prevent compound pipeline complex pipeline from because of unbalance stress, clamping stagnation occurring.In addition, the second motor in described four traction components is by a Frequency Converter Control, so just control the second motor in four traction components by frequency converter simultaneously, and the conduction chain in four traction components is synchronized with the movement, and then jointly draws compound pipeline complex pipeline by the conduction chain in four traction components and blob of viscose and move right.
As preferably, described transmission component is chain drive structure, and driving chain (45) is connected to initiatively between drive sprocket (46) and slave drive sprocket wheel (47), wherein initiatively drive sprocket (46) is solidly set on the output shaft of described mair motor (4), and slave drive sprocket wheel (47) is solidly set on described main shaft (2).
Adopt above structure, can not only by the power transmission of mair motor (4) on main shaft (2), and then drive main shaft (2) and mould shaft (1) to rotate together, and the structure of this transmission component is simple, common.Certainly, in practice process, also can select the transmission component of other versions, as gear driven type and belt driven type, be not limited to the chain drive structure described in the present embodiment.
As preferably, described first solidification equipment (9) is conventional uviol lamp.Certainly, in practice process, also can adopt other equipment to serve as the first solidification equipment, be not limited to the uviol lamp described in the present embodiment.Described second solidification equipment (10) is conventional electric heater.Certainly, in practice process, also can adopt other equipment to serve as the second solidification equipment, be not limited to the electric heater described in the present embodiment.
As preferably, described hauling machine (QY) front-right is also provided with synchronization cutting mechanism and winding platform from left to right successively.Wherein, the structure of described synchronization cutting mechanism and winding platform and set-up mode all adopt existing mode, and the effect of synchronization cutting mechanism is synchronously equidistantly cut off by the compound pipeline complex pipeline produced, and the effect of winding platform is rolled off the production line by the compound pipeline complex pipeline of cut-out.
Beneficial effect: the present invention eliminates the steel band in conventional production lines, and the function of steel band is by separating film, light-wall pipe and hauling machine replace, so just overcome the defect that conventional production lines causes because of steel band well, and the compound pipeline complex pipeline that this production line is produced is interlacing pipeline from the inside to the outside, its bulk strength obviously and the compound pipeline complex pipeline bulk strength produced of conventional production lines higher, also the chopped strand of unidirectional cloth or orientation need not be added as before in order to improve intensity, and the principle that the present invention produces compound pipeline complex pipeline is completely different from the operation principle of existing small-bore compound pipeline complex pipeline production line, those skilled in the art are difficult to expect, and this production line structure is simple, easy to implement, there is good technology and economic worth, be suitable for extensively promoting the use.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the right view of part A in Fig. 1;
Fig. 3 is the partial enlarged drawing of part B in Fig. 2;
Fig. 4 is the right view of separating film feedway FL in Fig. 1;
Fig. 5 is the right view of thin-wall pipe shaping device BB in Fig. 1;
Fig. 6 is the enlarged drawing of hauling machine QY in Fig. 1;
Fig. 7 is the partial enlarged drawing of C part in Fig. 6;
Fig. 8 is the structural representation of embodiment 2;
Fig. 9 is the right view of separating film feedway FL in Fig. 8.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment 1
As shown in Fig. 1 to 7, a kind of small-bore compound pipeline complex pipeline tinuous production, is formed primarily of compound pipeline complex pipeline formation system, hauling machine QY, synchronization cutting mechanism and winding platform.Wherein, above-mentioned compound pipeline complex pipeline formation system has done a lot of change on the basis of this traditional structure, be specially and set up a separating film feedway FL, thin-wall pipe shaping device BB and two solidification equipment, and yarn guide head 5 is become can be moved left and right under the driving of driving mechanism by maintaining static in original production line, eliminate the supporting mechanism of steel band in traditional structure and correspondence simultaneously.
Described hauling machine QY is newly-increased, and described synchronization cutting mechanism and winding platform are the equipment in original production line, and synchronization cutting mechanism and winding platform are all located at hauling machine QY in right, and synchronization cutting mechanism is positioned at the left of winding platform, wherein the effect of synchronization cutting mechanism hauling machine QY is drawn the compound pipeline complex pipeline of coming synchronously equidistantly cut off, and the effect of winding platform be by cut off after compound pipeline complex pipeline roll off the production line.
In the present invention, above-mentioned compound pipeline complex pipeline formation system is primarily of formations such as mould shaft 1, main shaft 2, bed head frame 3, transmission component, mair motor 4, yarn guide head 5, driving mechanism, impregnation mechanism, separating film feedway FL, thin-wall pipe shaping device BB, the first solidification equipment 9 and the second solidification equipments 10.Wherein, described mould shaft 1, main shaft 2, bed head frame 3, transmission component are identical with traditional structure with the structure of mair motor 4, namely mould shaft 1 is horizontally disposed tumbler, the ring flange of this mould shaft 1 left end is coaxially fixedly connected with the ring flange of described main shaft 2 right-hand member, and the connection of mould shaft 1 and main shaft 2 is firm, it is convenient to change.The left part of described main shaft 2 and right part are respectively by the bearings of correspondence on bed head frame 3, and main shaft 2 is connected with mair motor 4 by transmission component, and can rotate under the drive of mair motor 4.
In the present embodiment, described transmission component is chain drive structure, and forms primarily of driving chain 45, initiatively drive sprocket 46 and slave drive sprocket wheel 47.Wherein, described slave drive sprocket wheel 47 is solidly set on main shaft 2 by flat key, described active drive sprocket 46 is solidly set on the output shaft of mair motor 4, and mair motor 4 is installed on described bed head frame 3, and initiatively drive sprocket 46 is connected by described driving chain 45 with slave drive sprocket wheel 47.Under the drive of above-mentioned mair motor 4, described active drive sprocket 46 passes through driving chain 45 by power transmission on slave drive sprocket wheel 47, and then main shaft 2 is rotated together with mould shaft 1.
As shown in Fig. 1 to 7, described yarn guide head 5 is located at the periphery of mould shaft 1 right part, and the number of yarn guide head 5 is at least one, is only illustrated for one in the present embodiment.In practice process, the number of described yarn guide head 5 can more preferably 2,3,4 and 5 etc.As one of important change of the present invention, described yarn guide head 5 can move left and right under each self-corresponding driving mechanism drives, and the axis parallel of the direction that moves left and right of yarn guide head 5 and described mould shaft 1.Further, each described yarn guide head 5 is installed with an impregnation mechanism, and the set-up mode of this impregnation mechanism is identical with traditional structure.
Described driving mechanism is made up of ball screw 38, the axis of guide 39, mounting bracket 40 and linear bearing 42, wherein ball screw 38 and the axis of guide 39 are in being arranged side by side up and down, and the left end of ball screw 38 and the axis of guide 39 respectively by bearings on the mounting bracket 40 of left end, and the right-hand member of ball screw 38 and the axis of guide 39 respectively by bearings on a mounting bracket 40 of right-hand member.
Meanwhile, one end of described ball screw 38 is coaxially connected with the output shaft of the 3rd motor 41, and the 3rd motor 41 is fixed on the mounting bracket 40 of corresponding end.In the present embodiment, the left end of described ball screw 38 is coaxially fixedly connected with the output shaft of the 3rd motor 41, and the 3rd motor 41 is fixed on the mounting bracket 40 of left end.In addition, the feed screw nut 38a on described ball screw 38 and yarn guide head 5 are fixed, and on the described axis of guide 39, the linear bearing 42 of suit is also fixed with this yarn guide head 5.When described 3rd motor 41 drives ball screw 38 to rotate, described yarn guide head 5 is driven to move left and right along ball screw 38 by feed screw nut 38a, thus the silvalin be wrapped on described mould shaft 1 is led, so that the small-bore compound pipeline complex pipeline of follow-up formation.
The structure of described impregnation mechanism adopts existing common structure, and is made up of the second steeping vat 43 and impregnation bar 44, and described yarn guide head 5 is between mould shaft 1 and the second steeping vat 43, and the notch of the second steeping vat 43 upward.The number of described impregnation bar 44 is three, these three impregnation bars are parallel with described mould shaft 1, and be all contained in the second steeping vat 43, and these three impregnation bars 44 are triangularly arranged, wherein two impregnation bars 44 are positioned at the second steeping vat 43 top, and the 3rd 44, impregnation bar is positioned at the bottom of the second steeping vat 43.
As shown in Fig. 1 to 7, described mould shaft 1 left part is provided with a separating film feedway FL and thin-wall pipe shaping device BB from left to right successively, wherein the effect of separating film feedway FL adheres to the separating film arranged vertically on the whole outer wall of mould shaft 1, and the effect of separating film is separated mould shaft 1 and light-wall pipe.
In the present embodiment, described separating film feedway FL is made up of a separating film storage wheel 31, splicing tape storage wheel 32 and a directive wheel 33, these three wheels are all positioned at the front of the same shaft part of described mould shaft 1, the axis parallel of these three wheels, the left end of these three wheels is near mould shaft 1, and the right-hand member of these three wheels is away from mould shaft 1.Further, the back shaft of described these three wheels is contained on corresponding support respectively, and all rotatable.Described separating film storage wheel 31 and splicing tape storage wheel 32 contour, and splicing tape storage wheel 32 is near described mould shaft 1, and described directive wheel 33 is positioned at above splicing tape storage wheel 32, and contour with described mould shaft 1, and near mould shaft 1.
Described thin-wall pipe shaping device BB is made up of discharging frame 6, first steeping vat 7 and V-type impregnation block 8, wherein the structure of discharging frame 6 adopts existing discharging frame structure, fiber or fabric material volume are placed in the effect of this discharging frame 6, and during work, fiber or fabric are pulled out by from material volume.Described first steeping vat 7 is between discharging frame 6 and mould shaft 1, and the notch of this first steeping vat 7 upward.And, an opening up V-type impregnation block 8 is housed in described first steeping vat 7, two sides of this V-type impregnation block 8 and the axis parallel of described mould shaft 1, and the effect of V-type impregnation block 8 fiber of pull-out or fabric is immersed in the glue in the first steeping vat 7, to carry out impregnation.
In addition, the outer of described mould shaft 1 is arranged with two solidification equipments, the wherein corresponding described V-type impregnation block 8 of the first solidification equipment 9, and the first solidification equipment 9 adopts conventional uviol lamp, and the effect of the first solidification equipment 9 to make the thermal post curing one-tenth light-wall pipe of fiber be wrapped in outside separating film.Described second solidification equipment 10 is positioned at the right part of mould shaft 1, this second solidification equipment 10 is electric heater, and the effect of the second solidification equipment 10 makes to be wrapped in fiber outside light-wall pipe or fabric to be heated and to be solidified into small-bore compound pipeline complex pipeline, thus the obtained product that we need.
As shown in Fig. 1 to 7, the right of described mould shaft 1 has additional a hauling machine QY, and the small-bore compound pipeline complex pipeline that this hauling machine QY can draw the formation of mould shaft 1 right part synchronously moves right.In the present invention, described hauling machine QY is outer towed structure, and primarily of formations such as fixed mount 11, clutch shaft bearing 12, second bearing 13, hauling machine frame 14, external toothing 15, reductor 16, gear 17 and traction components.Wherein, described fixed mount 11 is made up of left annular slab 11a, right annular slab 11b and tie-beam 11c, wherein the axial line of left annular slab 11a and right annular slab 11b and the axial line of described mould shaft 1 are on same straight line, and the cylindrical position of these two pieces of annular slabs is fixed together by many described tie-beam 11c, and these tie-beams 11c is arranged along the axis of described mould shaft 1.
The periphery of described left annular slab 11a contacts with the periphery of one group of clutch shaft bearing 12, and the periphery of right annular slab 11b also contacts with the periphery of one group of clutch shaft bearing 12, the number often organizing clutch shaft bearing 12 is 2,3 or 4, these clutch shaft bearings 12 are uniformly distributed along the circumference of mould shaft 1, so just can carry out circumference by clutch shaft bearing 12 to left annular slab 11a and right annular slab 11b spacing, and left annular slab 11a and right annular slab 11b can be rotated.Further, described clutch shaft bearing 12 is sleeved on a corresponding back shaft respectively, and these back shafts are fixedly mounted on the corresponding end of described hauling machine frame 14.
Simultaneously, the left plate face of described left annular slab 11a contacts with the periphery of one group of second bearing 13, and the right panel face of right annular slab 11b also contacts with the periphery of one group of second bearing 13, the number often organizing the second bearing 13 is 2,3 or 4, these second bearings 13 are uniformly distributed along the circumference of mould shaft 1, so just can carry out axial limiting by the second bearing 13 to left annular slab 11a and right annular slab 11b, and then prevent left annular slab 11a and right annular slab 11b from axial float occurring.Further, described second bearing 13 is sleeved on a corresponding back shaft respectively, and these back shafts are fixedly mounted on the corresponding end of described hauling machine frame 14.
The described left plate face of left annular slab 11a is installed with an external toothing 15, and the axial line of this external toothing 15 and the axial line of left annular slab 11a are on same straight line, and external toothing 15 often engages with the gear 17 on reductor 16 output shaft.Meanwhile, above-mentioned reductor 20 is installed in described hauling machine frame 14, and by the first driven by motor, thus pass through the output shaft rotation of the first driven by motor reductor 20, and then drive whole fixed mount 11 to rotate by gear 17 and external toothing 15.
As shown in Fig. 1 to 7, be provided with at least two above-mentioned traction components between left annular slab 11a and right annular slab 11b, in the present embodiment, the number of this traction component is four, and these traction components are evenly arranged along the circumference of described mould shaft 1.
Each described traction component is primarily of bar shaped fixed head 18, support adjustment combination, conduction chain 26, blob of viscose 27, the formations such as drive sprocket 28 and driven sprocket 29, wherein the number of bar shaped fixed head 18 is one piece, this bar shaped fixed head 18 is arranged along the axis of mould shaft 1, and the left part of bar shaped fixed head 18 and right part are respectively by the described left side supporting adjustment combination and corresponding end, right annular slab is fixedly connected with, namely the left part of bar shaped fixed head 18 supports to adjust to combine by one and is fixedly connected with the right panel face of described left annular slab 11a, and the right part of bar shaped fixed head 18 is also fixedly connected with the left plate face of described right annular slab 11b by a support adjustment combination.
Above-mentioned support adjustment combination is formed primarily of slide rail 19, adjustment screw mandrel 20, slide block 21, adjustment feed screw nut 22, plain thrust bearing 23, gripper shoe 24 and locking nut 25.Wherein, described slide rail 19 is all arranged along the radial direction of mould shaft 1 with adjustment screw mandrel 20, and slide rail 19 is fixed in described hauling machine frame 14, and slide rail 19 is slidably matched with slide block 21 simultaneously, and slide block 21 is fixed with the corresponding end of described bar shaped fixed head 18.Described adjustment screw mandrel 20 the inner is inserted in the via hole on slide block 21, and the adjustment feed screw nut 22 in this insertion end is fixed in this via hole simultaneously.Described adjustment screw mandrel 20 outer end is outer little interior large syllogic ladder shaft part, and the central diameter section of this adjustment screw mandrel 20 outer end is set with two plain thrust bearings 23 and one piece of gripper shoe 24.Above-mentioned gripper shoe 24 is clamped between two plain thrust bearings 23, and gripper shoe 24 is welded and fixed with the left annular slab 11a of corresponding end or right annular slab 11b respective plate face simultaneously, and the path section adjusting screw mandrel 20 outside is set with described locking nut 25.
Adopt above structure, just can regulate the radial position of adjustment screw mandrel 20 easily, thus regulated the radial position of bar shaped fixed head 18 by the position of the adjustment screw mandrel 20 regulating bar shaped fixed head 18 two ends simultaneously, and then the small-bore compound pipeline complex pipeline of traction different tube diameters.
As shown in Fig. 1 to 7, conduction chain 26 number in each described traction component is one, and a corresponding one piece of bar shaped fixed head 18 of conduction chain 26.Described conduction chain 26 is arranged along the axis of mould shaft 1, is all installed with a blob of viscose 27 at the outer surface of each chain link of conduction chain 26.Drive sprocket 28 and driven sprocket 29 link together by described conduction chain 26, and drive sprocket 28 and driven sprocket 29 are solidly set in a corresponding rotating shaft respectively, this rotating shaft in being horizontally disposed with, and the side of these two rotating shafts by bearings on the bar shaped fixed head 18 of correspondence.And above-mentioned drive sprocket 28 is by second driven by motor of correspondence, and this second motor is installed on described bar shaped fixed head 18.In specific implementation process, rotating shaft on the output shaft of described second motor and drive sprocket 28 is coaxially fixed, thus drive drive sprocket 28 to rotate by this rotating shaft, and then described conduction chain 26 is driven to rotate between the drive sprocket 28 and driven sprocket 29 of correspondence.
In addition, conduction chain 26 can be divided into two sections of chain links by the master of correspondence, outer movable sprocket, wherein be positioned at and be called as inner links section inside drive sprocket 28 and driven sprocket 29 line of centres, be positioned at and be called as outside chain sections outside drive sprocket 28 and driven sprocket 29 line of centres, and the moving direction of inner links section is towards the right side.Further, the conduction chain 26 inner links section moving direction in all traction components is all towards the right side, and translational speed is identical, so just jointly draws compound pipeline complex pipeline by the conduction chain 26 inner links section in each traction component and moves right.
Because the second motor is fixed on above-mentioned bar shaped fixed head 18, and bar shaped fixed head 18 is fixed on fixed mount 11, again because fixed mount 11 is tumbler, therefore the power supply mode of the second motor can not adopt general wire way again, in case be wound around when wire rotates.In the present embodiment, the second motor in each traction component above-mentioned is powered by the conducting slip ring 30 of outsourcing simultaneously, slip ring 30a in this conducting slip ring 30 is fixed on right annular slab 11b right panel face, brush 30b in this conducting slip ring is fixed in described hauling machine frame 14, and brush 30b contacts with slip ring 30a.During work, electric current is transmitted on slip ring 30a by brush 30b, then is transmitted on the second motor by fixed mount 11 etc., thus powers to the second motor.It should be noted that, belong to existing mature technology above by the embodiment of conducting slip ring 30 to the second feeding electric motors.In addition, the second motor in above-mentioned four traction components is by a Frequency Converter Control, so that the second motor in Synchronization Control four traction components, and then make conduction chain 26 inner links section moving direction in above-mentioned four traction components all towards the right side simply and easily, and translational speed is identical.
Embodiment 2
Referring to figs. 1 through 7, and composition graphs 8,9 can be found out, in the present embodiment, described separating film feedway FL comprises separating film storage wheel 31 and splicing tape storage wheel 32, wherein the number of separating film storage wheel 31 is identical with splicing tape storage wheel 32, and its number is at least two, and the axial line of these storage wheels is vertical with described mould shaft 1 axial line, and these storage wheels are arranged along the even circumferential of this mould shaft, and separating film storage wheel 31 and splicing tape storage wheel 32 are set in distance.In practice process, the number of described separating film storage wheel 31 may be selected to be 2,3 or 4.
Each described separating film storage wheel 31 is equipped with a separating film guide wheel 34 and a separating film unfolds sheet 35, wherein the axial line of separating film guide wheel 34 is parallel with separating film storage wheel 31, and this separating film guide wheel 34 is between separating film storage wheel 31 and described mould shaft 1.Described separating film is unfolded sheet 35 and is positioned on the right of separating film guide wheel 34, and this separating film unfolds sheet 35 for tiles structure, and separating film unfolds the outer wall of inwall near described mould shaft 1 of sheet 35.Each described splicing tape storage wheel 32 is equipped with a splicing tape guide wheel 36, the axial line of this splicing tape guide wheel 32 and the axis parallel of splicing tape storage wheel 32, and splicing tape guide wheel 36 is between splicing tape storage wheel 32 and described mould shaft 1.All described storage wheels and guide wheel are arranged on corresponding support respectively, and all storage wheels and guide wheel are all rotatable, and these supports all with one large support 37 fixing, this large support 37 is fixed on described mould shaft 1 simultaneously.All the other structures of the present embodiment are identical with embodiment 1, do not repeat at this.
Operation principle of the present invention is as follows:
During production, first at the traction tube of a described mould shaft 1 outer kink thin-walled, and the while of the right part of traction tube outer wall, the blob of viscose 27 corresponding to each traction component on described hauling machine QY is adjacent to; Secondly described mair motor 4 and hauling machine QY is started, wherein mair motor 4 driven mold axle 1 rotates, and hauling machine QY draws traction tube moves right, now by separating film feedway FL, separating film is wrapped in the left part of traction tube, along with moving to right of traction tube, separating film also can be attached on the whole outer wall of mould shaft 1, and follows traction tube and synchronously move to right; Meanwhile, by the fiber of thin-wall pipe shaping device BB after separating film is wound around impregnation outward or fabric, and by the first solidification equipment 9, the fiber be wrapped in outside separating film or fabric are cured, and then form light-wall pipe; When the right-hand member of light-wall pipe moves to described yarn guide head 5 place, restart described driving mechanism, thus the silvalin through yarn guide head 5 is wrapped on light-wall pipe, and yarn guide head 5 moves left and right, and light-wall pipe moves right under the traction of hauling machine QY always; Solidified by this second solidification equipment through described second solidification equipment 10 place when being wrapped in the silvalin on light-wall pipe, and then form the small-bore compound pipeline complex pipeline that will produce; Along with moving to right of traction tube, the small-bore compound pipeline complex pipeline outer wall produced can be adjacent to the blob of viscose 27 in each traction component on described hauling machine QY, and then is drawn by conduction chain 26 and blob of viscose 27 and move right.After the small-bore compound pipeline complex pipeline moving to hauling machine QY right-hand member reaches certain length, just cut into isometric short tube by described synchronization cutting mechanism, and the short tube after cutting off is rolled off the production line by described winding platform.
Claims (10)
1. a small-bore compound pipeline complex pipeline tinuous production, comprise compound pipeline complex pipeline formation system, wherein compound pipeline complex pipeline formation system comprises mould shaft (1), yarn guide head (5) and impregnation mechanism, wherein mould shaft (1) is in being horizontally disposed with, the ring flange of this mould shaft left end is coaxially fixedly connected with the ring flange of main shaft (2) right-hand member, and the left and right portion of main shaft all by bearings on bed head frame (3), and main shaft (2) is connected with mair motor (4) by transmission component, and can rotate under the drive of mair motor (4), it is characterized in that: described yarn guide head (5) is located at the periphery of mould shaft (1) right part, its number is at least one, this yarn guide head (5) can move left and right under each self-corresponding driving mechanism drives, the axis parallel of its direction moved left and right and described mould shaft (1), and each yarn guide head (5) is installed with a described impregnation mechanism,
The periphery of described mould shaft (1) left part is provided with a separating film feedway (FL) and thin-wall pipe shaping device (BB) from left to right successively, and wherein the effect of separating film feedway (FL) adheres to the separating film arranged vertically on the whole outer wall of mould shaft (1); Described thin-wall pipe shaping device (BB) comprises discharging frame (6) and the first steeping vat (7), wherein the first steeping vat (7) is positioned between discharging frame (6) and mould shaft (1), and an opening up V-type impregnation block (8) is housed in the first steeping vat; Two solidification equipments are arranged with outside described mould shaft (1), the wherein corresponding described V-type impregnation block (8) of the first solidification equipment (9), and the second solidification equipment (10) is positioned at the right part of described mould shaft (1);
Described mould shaft (1) front-right is provided with an outer trail-type hauling machine (QY), and the small-bore compound pipeline complex pipeline that this hauling machine (QY) can draw the formation of mould shaft (1) right part synchronously moves right.
2. small-bore compound pipeline complex pipeline tinuous production according to claim 1, it is characterized in that: described hauling machine (QY) comprises fixed mount (11) and hauling machine frame (14), wherein fixed mount (11) is by left annular slab (11a), right annular slab (11b) and tie-beam (11c) are formed, wherein left, right annular slab (11a, the axial line of axial line 11b) and described mould shaft (1) is on same straight line, and these two pieces of annular slabs are fixed together by described tie-beam (11c), this tie-beam is arranged along the axial line of mould shaft (1), the periphery of described left and right annular slab (11a, 11b) contacts with the periphery of one group of clutch shaft bearing (12) outer ring respectively, and the right panel face of the left plate face of left annular slab (11a) and right annular slab (11b) contacts with the periphery of one group of second bearing (13) outer ring respectively, these first and second bearings (12,13) are arranged on described hauling machine frame (14) respectively by the back shaft of correspondence, the described left plate face of left annular slab (11a) is installed with an external toothing (15), the axial line of this external toothing and the axial line of left annular slab (11a) are on same straight line, and external toothing (15) often engages with the gear (17) on reductor (16) output shaft, this reductor is installed on described hauling machine frame (14), and by the first driven by motor,
At least two traction components are provided with between described left and right annular slab (11a, 11b), these traction components are arranged along the circumference of described mould shaft (1), each traction component comprises bar shaped fixed head (18), conduction chain (26) and conducting slip ring (30), wherein bar shaped fixed head (18) is arranged along the axis of mould shaft (1), and the left and right end portions of this bar shaped fixed head supports adjustment combination respectively by one and is fixedly connected with the left and right annular slab (11a, 11b) of corresponding end; Described support adjustment combination comprises slide rail (19) and locking nut (25), wherein slide rail (19) is all arranged along the radial direction of described mould shaft (1) with adjustment screw mandrel (20), and slide rail (19) is fixed on described hauling machine frame (14), and slide rail (19) is slidably matched with slide block (21) simultaneously, and slide block (21) and the corresponding end of described bar shaped fixed head (18) are fixed; Described adjustment screw mandrel (20) the inner is inserted in the via hole on slide block (21), and the adjustment feed screw nut (22) in this insertion end is fixed in this via hole simultaneously; Described adjustment screw mandrel (20) outer end is outer little interior large syllogic ladder shaft part, its central diameter section is set with two plain thrust bearings (23) and one piece of gripper shoe (24), this gripper shoe is positioned between two plain thrust bearings (23), and gripper shoe (24) is fixed with left and right annular slab (11a, 11b) the respective plate face of corresponding end simultaneously, and adjust in the outside path section of screw mandrel (20) and be set with described locking nut (25);
The number of described conduction chain (26) is identical with the number of bar shaped fixed head (18), this conduction chain (26) is axially arranged along mould shaft (1), and each chain link outer surface of every root conduction chain (26) is all installed with a blob of viscose (27); Described conduction chain (26) is connected between drive sprocket (28) and driven sprocket (29), these two sprocket wheels are solidly set in a corresponding rotating shaft respectively, the side of this rotating shaft is by bearings on the described bar shaped fixed head (18) of correspondence, and drive sprocket (28) is by second driven by motor corresponding to bar shaped fixed head (18);
Slip ring (30a) in described conducting slip ring (30) is fixed on right annular slab (11b) right panel face, brush (30b) in this conducting slip ring is fixed on described hauling machine frame (14), and brush (30b) contacts with slip ring (30a), thus by conducting slip ring (30) to the second feeding electric motors in each traction component.
3. small-bore compound pipeline complex pipeline tinuous production according to claim 2, it is characterized in that: described separating film feedway (FL) is made up of a separating film storage wheel (31), a splicing tape storage wheel (32) and a directive wheel (33), these three wheels are all positioned at the front of described mould shaft (1) same shaft part, the axis parallel of these three wheels, its left end is near mould shaft (1), right-hand member is away from mould shaft (1), and the back shaft of these three wheels is contained on corresponding support respectively, and all rotatable; Described separating film storage wheel (31) and splicing tape storage wheel (32) contour, and splicing tape storage wheel (32) is near described mould shaft (1), and described directive wheel (33) is positioned at splicing tape storage wheel (32) top.
4. small-bore compound pipeline complex pipeline tinuous production according to claim 2, it is characterized in that: described separating film feedway (FL) comprises separating film storage wheel (31) and splicing tape storage wheel (32), wherein the number of separating film storage wheel (31) is identical with splicing tape storage wheel (32), its number is at least two, the axial line of these storage wheels is vertical with described mould shaft (1) axial line, and these storage wheels are arranged along the even circumferential of this mould shaft, and separating film storage wheel (31) and splicing tape storage wheel (32) are set in distance, each described separating film storage wheel (31) is equipped with a separating film guide wheel (34) and a separating film unfolds sheet (35), wherein the axial line of separating film guide wheel (34) is parallel with separating film storage wheel (31), and this separating film guide wheel is between separating film storage wheel (31) and described mould shaft (1), described separating film is unfolded sheet (35) and is positioned at separating film guide wheel (34) the right, and it is tiles structure that this separating film unfolds sheet, and its inwall is near the outer wall of described mould shaft (1), each described splicing tape storage wheel (32) is equipped with a splicing tape guide wheel (36), the axial line of this splicing tape guide wheel and the axis parallel of splicing tape storage wheel (32), and splicing tape guide wheel (36) is between splicing tape storage wheel (32) and described mould shaft (1), all described storage wheels and guide wheel are arranged on corresponding support respectively, and all rotatable, and these supports are all fixed with a large support (37), and this large support is fixed on described mould shaft (1) simultaneously.
5. the small-bore compound pipeline complex pipeline tinuous production according to claim 3 or 4, it is characterized in that: described driving mechanism comprises the ball screw (38) and the axis of guide (39) that are arranged side by side, both left and right end respectively by bearings on the mounting bracket (40) of corresponding end, and one end of ball screw (38) is coaxially connected with the output shaft of the 3rd motor (41), the 3rd motor is fixed on the mounting bracket (40) of corresponding end;
Feed screw nut (38a) on described ball screw (38) fixes with yarn guide head (5), and the linear bearing (42) of the upper suit of the described axis of guide (39) is also fixed with this yarn guide head.
6. small-bore compound pipeline complex pipeline tinuous production according to claim 1, it is characterized in that: described impregnation mechanism is made up of the second steeping vat (43) and impregnation bar (44), and described yarn guide head (5) is positioned between mould shaft (1) and this second steeping vat (43); The number of described impregnation bar (44) is three, these three impregnation bars are parallel with described mould shaft (1), and be all contained in the second steeping vat (43), and these three impregnation bars (44) are triangularly arranged, wherein two are positioned at the second steeping vat (43) top, the 3rd bottom being positioned at the second steeping vat (43).
7. small-bore compound pipeline complex pipeline tinuous production according to claim 2, it is characterized in that: the number of described traction component is four, these four traction components are uniform along the circumference of described mould shaft (1), and the second motor in four traction components is by a Frequency Converter Control.
8. small-bore compound pipeline complex pipeline tinuous production according to claim 7, it is characterized in that: described transmission component is chain drive structure, and driving chain (45) is connected to initiatively between drive sprocket (46) and slave drive sprocket wheel (47), wherein initiatively drive sprocket (46) is solidly set on the output shaft of described mair motor (4), and slave drive sprocket wheel (47) is solidly set on described main shaft (2).
9. small-bore compound pipeline complex pipeline tinuous production according to claim 1, is characterized in that: described first solidification equipment (9) is uviol lamp, and the second solidification equipment (10) is electric heater.
10. small-bore compound pipeline complex pipeline tinuous production according to claim 9, is characterized in that: described hauling machine (QY) front-right is also provided with synchronization cutting mechanism and winding platform from left to right successively.
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| US6478921B1 (en) * | 1997-10-24 | 2002-11-12 | Dag Thulin | Method for producing ends of metal of composite pipe lengths |
| CN2902694Y (en) * | 2006-04-29 | 2007-05-23 | 李长城 | Production line of metal and polymer material composite pipe |
| CN101439586A (en) * | 2008-12-18 | 2009-05-27 | 李长城 | Method for manufacturing continuous fiber reinforced plastic pre-impregnated material and used impregnation mold thereof |
| CN203543138U (en) * | 2013-11-11 | 2014-04-16 | 李长城 | Continuous small-diameter compound pipeline production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6478921B1 (en) * | 1997-10-24 | 2002-11-12 | Dag Thulin | Method for producing ends of metal of composite pipe lengths |
| CN2902694Y (en) * | 2006-04-29 | 2007-05-23 | 李长城 | Production line of metal and polymer material composite pipe |
| CN101439586A (en) * | 2008-12-18 | 2009-05-27 | 李长城 | Method for manufacturing continuous fiber reinforced plastic pre-impregnated material and used impregnation mold thereof |
| CN203543138U (en) * | 2013-11-11 | 2014-04-16 | 李长城 | Continuous small-diameter compound pipeline production line |
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Application publication date: 20140205 Assignee: Chongqing Qingyang holding (Group) Co.,Ltd. Assignor: Li Changcheng Contract record no.: 2016500000018 Denomination of invention: Serial production line for small-caliber compound pipelines Granted publication date: 20151021 License type: Exclusive License Record date: 20160805 |
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Effective date of registration: 20200701 Address after: 1-2, unit 20, 333 Jinhua Road, Beiwenquan street, Beibei District, Chongqing Co-patentee after: CHANGSHA XINSHI PIPELINE Co.,Ltd. Patentee after: Li Changcheng Address before: 400712, Xiaowan Town, Beibei District, Chongqing Patentee before: Li Changcheng |
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Effective date of registration: 20230105 Address after: 454550 Innovation Business Incubation Park at the intersection of Shiju Road, South Ring Road, Qinyang City, Jiaozuo City, Henan Province Patentee after: Qinyang Composite Materials Research Institute Co.,Ltd. Patentee after: CHANGSHA XINSHI PIPELINE Co.,Ltd. Address before: Room 1-2, Unit 20, No. 333, Jinhua Road, Beiquan Street, Beibei District, Chongqing, 400711 Patentee before: Li Changcheng Patentee before: CHANGSHA XINSHI PIPELINE Co.,Ltd. |